Embodiments disclosed herein relate to polycrystalline diamond compacts that have a substrate including a cementing constituent constituting less than 13 weight percent (wt %) of the substrate, the cementing constituent including a cobalt alloy having and at least one alloying element, wherein the at least one alloying element constitutes less than 12 wt % of the substrate and wherein the cobalt constitutes less than 12 wt % of the substrate; and methods of making the same.
B22F 7/06 - Fabrication de couches composites, de pièces ou d'objets à base de poudres métalliques, par frittage avec ou sans compactage de pièces ou objets composés de parties différentes, p.ex. pour former des outils à embouts rapportés
C22C 29/02 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p.ex. cermets, ou d'autres composés métalliques, p.ex. oxynitrures, sulfures à base de carbures ou de carbonitrures
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
2.
Methods to shape a cemented carbide substrate using a laser
In one or more embodiments, a method includes selecting a cemented carbide substrate from a plurality of cemented carbide substrates in a substrate inventory. Each of the plurality of cemented carbide substrates have a substantially planar top surface. The method also includes emitting a plurality of laser pulses from a laser towards at least the substantially planar top surface of the cemented carbide substrate to ablate selected regions of the cemented carbide substrate thereby forming the cemented carbide substrate into a selected shape.
C22C 29/08 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p.ex. cermets, ou d'autres composés métalliques, p.ex. oxynitrures, sulfures à base de carbures ou de carbonitrures à base de carbures mais ne contenant pas d'autres composés métalliques à base de carbure de tungstène
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
3.
CONTAINED BEARING ASSEMBLIES AND RELATED SYSTEMS AND METHODS
Bearing assemblies, apparatuses, systems, and methods include bearing assemblies with bearing elements that are at least partially contained in the bearing assembly.
Embodiments of the present invention include a press base assembly, a strengthening ring for use with press bases and related methods. In one embodiment, a press base assembly includes a press base having a body that includes a piston cavity at one end. The body, at a second end opposite that of the piston cavity, may exhibit a desired geometry. A strengthening ring may be shaped, sized and configured to substantially mate with the geometry of the second end of the body and be placed thereover. For example, the geometry of the second end may be substantially circular exhibiting a particular diameter and circumference. The strengthening ring may have substantially circular internal surface sized and configured such that the strengthening ring is positioned on the second end of the body in a manner that results in an interference fit between the two components.
B30B 11/00 - Presses spécialement adaptées à la fabrication d'objets à partir d'un matériau en grains ou à l'état plastique, p.ex. presses à briquettes ou presses à tablettes
5.
LEACHED SUPERABRASIVE ELEMENTS AND SYSTEMS, METHODS AND ASSEMBLIES FOR PROCESSING SUPERABRASIVE MATERIALS
A method of processing a superabrasive element includes providing a superabrasive element including a polycrystalline diamond table that includes a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table. The method also includes leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table.
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
C25F 7/00 - PROCÉDÉS POUR LE TRAITEMENT D'OBJETS PAR ENLÈVEMENT ÉLECTROLYTIQUE DE MATIÈRE; APPAREILLAGES À CET EFFET Éléments de construction des cellules, ou leur assemblage, pour l'enlèvement électrolytique de matières d'objets; Entretien ou conduite
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
Rotary drill bits may include one or more cutting element assemblies which include a cutter and a mounting system. In one embodiment, the mounting system includes a housing, a first bearing component disposed within the housing, and a second bearing component associated with the cutting element. In certain embodiments, the bearing components may comprise a table of superhard material bonded with a substrate. In one or more embodiments, the bearing components may include bearing surfaces that are arcuate. For example, the bearing surfaces may be substantially spherical (a portion of a sphere). The bearing components may be arranged to act as a radial bearing as well as a thrust bearing for the cutting element, enabling the cutting element to rotate about a longitudinal axis of the cutter, relative to the housing, while also enabling the longitudinal axis of the cutter to be displaced (change angles) relative to the housing.
PDCs, methods of fabricating the PDCs, and methods of using the PDCs are disclosed herein. The PDCs include a PCD table bonded to a substrate. The PCD table includes an upper surface having a plurality of recessed features formed therein. The plurality of recessed features are configured to attract at least some cracks that form in the PCD table. As such, the plurality of recessed features limit or prevent crack propagation into other portions of the PCD table and limit a volume of the PCD table that spalls. Methods of fabricating the PDCs include partially leaching the PCD table and, after leaching the PCD table, forming the plurality of recessed features in the upper surface thereof. Method of using the PDCs include rotating a PDC that has spalled relative to a rotary drill bit such that a portion of the upper surface of the PDC that has not spalled forms a cutting surface thereof.
C22C 1/04 - Fabrication des alliages non ferreux par métallurgie des poudres
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
E21B 10/62 - Trépans caractérisés par des parties, p.ex. des éléments coupants, amovibles ou réglables
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
E21B 10/633 - Trépans caractérisés par des parties, p.ex. des éléments coupants, amovibles ou réglables comportant plusieurs éléments coupants amovibles amovibles indépendamment
C22C 1/05 - Mélanges de poudre métallique et de poudre non métallique
C22C 1/051 - Fabrication de métaux durs à base de borures, de carbures, de nitrures, d'oxydes ou de siliciures; Préparation du mélange de poudres utilisé comme matière première à cet effet
In an example, a cubic press is described having press bases with spacers disposed between adjacent press bases. Sets of two or more tie bars are also disposed between adjacent press bases. The tie bars are placed in a state of compression while the spacers are placed in a state of compression. During operation, the press bases may become displaced relative to one another such that additional tension is experienced by the tie bars while the amount of compression experienced by the spacer is reduced. The tie bars exhibit a relatively small cross-sectional area as compared to the cross-sectional area of the spacer.
B30B 11/00 - Presses spécialement adaptées à la fabrication d'objets à partir d'un matériau en grains ou à l'état plastique, p.ex. presses à briquettes ou presses à tablettes
Bearing assemblies and methods of using bearings are provided in the present disclosure. In one embodiment, a bearing ring is provided having a plurality of carrier components removably coupled therewith. Each carrier component may carry one or more bearing elements. Upon wearing of the bearing elements beyond a desired amount, the carrier components may be removed from the bearing ring and installed in a different bearing ring to place the mearing elements at their original bearing surface radius. In another embodiment, individual bearing elements may be radially adjustable relative to the bearing ring to define and redefine the radius of a radial bearing surface.
F16C 43/02 - Assemblage des éléments de paliers à contact glissant
F16C 17/24 - Paliers à contact lisse pour mouvement de rotation exclusivement caractérisés par des particularités sans rapport avec la direction de la charge avec dispositifs affectés par des conditions anormales ou indésirables, p.ex. pour empêcher un surchauffement, pour la sécurité
10.
SUPERHARD COMPACTS, ASSEMBLIES INCLUDING THE SAME, AND METHODS INCLUDING THE SAME
Superhard compacts, assemblies including the same, and methods of using the same are disclosed herein. An example assembly includes at least one superhard compact secured to a support body. The support body includes at least one exterior surface and defines at least one recess extending inwardly from the exterior surface. The recess is configured to receive at least a portion of the superhard compact. The assembly includes at least one magnet that secures the superhard compact to the support body. For example, the magnet may form part of the superhard compact, the support body, or both.
C22C 29/00 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p.ex. cermets, ou d'autres composés métalliques, p.ex. oxynitrures, sulfures
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
11.
Polycrystalline diamond compacts, methods of making same, and applications therefor
Embodiments of the invention relate to polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table that bonded to a cobalt-nickel alloy cemented carbide substrate. The cobalt-nickel alloy cemented carbide substrate provides both erosion resistance and corrosion resistance to the cemented carbide substrate. In an embodiment, a PDC includes a cemented carbide substrate including cobalt-nickel alloy cementing constituent. The PDC further includes a PCD table bonded to the cemented carbide substrate.
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
B22F 7/06 - Fabrication de couches composites, de pièces ou d'objets à base de poudres métalliques, par frittage avec ou sans compactage de pièces ou objets composés de parties différentes, p.ex. pour former des outils à embouts rapportés
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
12.
Systems and methods for mounting a cutter in a drill bit
Rotary drill bits may include on or more cutting element assemblies which include a cutter and a mounting system. In one embodiment, the mounting system includes a housing, a first bearing component disposed within the housing, and a second bearing component associated with the cutting element. In certain embodiments, the bearing components may comprise a table of superhard material bonded with a substrate. In one or more embodiments, the bearing components may include bearing surfaces that are arcuate. For example, the bearing surfaces may be substantially spherical (a portion of a sphere). The bearing components may be arranged to act as a radial bearing as well as a thrust bearing for the cutting element, enabling the cutting element to rotate about a longitudinal axis of the cutter, relative to the housing, while also enabling the longitudinal axis of the cutter to be displaced (change angles) relative to the housing.
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
E21B 10/52 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type à organes coupants roulants avec des parties rapportées du type ciseau ou bouton
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
E21B 10/62 - Trépans caractérisés par des parties, p.ex. des éléments coupants, amovibles ou réglables
E21B 10/633 - Trépans caractérisés par des parties, p.ex. des éléments coupants, amovibles ou réglables comportant plusieurs éléments coupants amovibles amovibles indépendamment
13.
Group II metal salts in electrolytic leaching of superabrasive materials
A method of processing a superabrasive element includes providing a superabrasive element including a polycrystalline diamond table that includes a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table. The polycrystalline diamond table includes a superabrasive face and a superabrasive side surface extending around an outer periphery of the superabrasive face. The method also includes leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table by (1) exposing at least a portion of the polycrystalline diamond table to a processing solution, (2) exposing an electrode to the processing solution, and (3) applying a charge to the electrode such that a voltage is generated between the polycrystalline diamond table and the electrode and the voltage is applied to the processing solution. The method includes the use of an improved processing solution, including an organic acid and a divalent (e.g., Group II) metal salt, to increase the leaching depth.
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
C25F 7/00 - PROCÉDÉS POUR LE TRAITEMENT D'OBJETS PAR ENLÈVEMENT ÉLECTROLYTIQUE DE MATIÈRE; APPAREILLAGES À CET EFFET Éléments de construction des cellules, ou leur assemblage, pour l'enlèvement électrolytique de matières d'objets; Entretien ou conduite
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
B24D 3/02 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants
B24D 11/00 - Caractéristiques de construction des matériaux abrasifs flexibles; Caractéristiques particulières de la fabrication de ces matériaux
F16C 17/04 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges axiales uniquement
F16C 17/02 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges radiales uniquement
14.
Polycrystalline diamond compact and applications therefor
Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a structure for enhancing at least one of abrasion resistance, thermal stability, or impact resistance. In an embodiment, a PDC includes a PCD table. The PCD table includes a lower region including a plurality of diamond grains exhibiting a lower average grain size and at least an upper region adjacent to the lower region and including a plurality of diamond grains exhibiting an upper average grain size. The lower average grain size may be at least two times greater than that of the upper average grain size. The PDC includes a substrate having an interfacial surface that is bonded to the lower region of the PCD table. Other embodiments are directed methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
E21B 10/54 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche
15.
Polycrystalline diamond compacts including a cemented carbide substrate and applications therefor
Embodiments relate to a polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table having at least two regions and being bonded to a fine grained cemented tungsten carbide substrate. In an embodiment, a PDC includes a cemented carbide substrate having a cobalt-containing cementing constituent cementing tungsten carbide grains together that exhibit an average grain size of about 1.5 μm or less, and a PCD table having at least one upper region including diamond grains exhibiting an upper average grain size and at least one lower region adjacent to the upper region a lower average grain size that may be at least two times greater than the upper average grain size. The cemented carbide substrate includes an interfacial surface and a depletion zone depleted of the cementing constituent that extends inwardly from the interfacial surface to a depth of, for example, about 30 μm to about 60 μm.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B24D 3/06 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques
16.
ATTACHMENT OF PDC BEARING MEMBERS, BEARING ASSEMBLIES INCORPORATING SAME AND RELATED METHODS
Bearing assemblies and methods of manufacturing bearing assemblies are provided in the present disclosure. In one embodiment, a bearing assembly includes a base member and at least one bearing element coupled to the base member. The bearing element may be coupled with the base member by at least two different coupling techniques, including two of: a mechanical fastener, a clamped structure, a geometrical fit, welding, and brazing. In one embodiment, a first technique may include use of a mechanical fastener and a second technique may include welding or brazing. In another embodiment, a first technique may include use of a clamping mechanism or structure and a second technique may include welding or brazing. In another embodiment, a first technique may include use of a geometrical fit and a second technique may include welding or brazing.
Bearing assemblies, apparatuses, systems, and methods include bearing assemblies where one of the bearing assemblies may include bearing surfaces defining an at least partially conical surface.
Method of processing a polycrystalline diamond element may include laser ablating at least a portion of a polycrystalline diamond element to form a laser-shaped surface and exposing at least a portion of the laser-shaped surface to a leaching solution to define a leached polycrystalline diamond volume and an unleached polycrystalline diamond volume.
C04B 35/52 - Produits céramiques mis en forme, caractérisés par leur composition; Compositions céramiques; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de carbone, p.ex. graphite
C04B 35/622 - Procédés de mise en forme; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
Bearing assemblies, apparatuses, systems, and methods include bearing assemblies where one of the bearing assemblies may include angled bearing surfaces having a planar shape.
A cutting tool which may be used in machining various material may include a body and one or more cutting elements associated therewith. In one example, the cutting element(s) may comprise a superhard table, such as a polycrystalline diamond table. In some embodiments, the polycrystalline diamond table may have a diamond density of approximately 95 percent volume or greater. In some embodiments, the thickness of the superhard table may be approximately 0.15 inch. In some embodiments, the superhard table may include a chip breaking feature or structure. Methods of shaping, finishing or otherwise machining materials are also provided, including the machining of materials comprising titanium.
A superabrasive element includes a substrate and a superabrasive table bonded to the substrate, the superabrasive table including a polished surface having a polished finish, the polished surface extending over at least a central, apical region of the superabrasive table, and an unpolished surface including an unpolished finish, the unpolished surface surrounding a majority of the polished surface. A method of manufacturing a superabrasive element includes providing a superabrasive element having a substrate and a superabrasive table bonded to the substrate and polishing at least a central, apical region of the superabrasive table to form a polished surface, without polishing an unpolished surface of the superabrasive table, the unpolished surface surrounding a majority of the polished surface.
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21C 35/183 - Pics pour l'exploitation des mines; Leurs supports avec des parties rapportées ou des couches résistant à l'usure
22.
Superhard compacts, assemblies including the same, and methods including the same
Superhard compacts, assemblies including the same, and methods of using the same are disclosed herein. An example assembly includes at least one superhard compact secured to a support body. The support body includes at least one exterior surface and defines at least one recess extending inwardly from the exterior surface. The recess is configured to receive at least a portion of the superhard compact. The assembly includes at least one magnet that secures the superhard compact to the support body. For example, the magnet may form part of the superhard compact, the support body, or both.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
C22C 29/00 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p.ex. cermets, ou d'autres composés métalliques, p.ex. oxynitrures, sulfures
23.
Polycrystalline diamond compacts including a cemented carbide substrate and applications therefor
Embodiments relate to a polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table bonded to a cemented carbide substrate including tungsten carbide grains having a fine average grain size to provide one or more of enhanced wear resistance, corrosion resistance, or erosion resistance, and a PDC with enhanced impact resistance. In an embodiment, a PDC includes a cemented carbide substrate having a cobalt-containing cementing constituent cementing tungsten carbide grains together exhibiting an average grain size of about 1.5 μm or less. The substrate includes an interfacial surface and a depletion zone depleted of the cementing constituent that extends inwardly from the interfacial surface to a depth of, for example, about 30 μm to about 60 μm. The PDC includes a PCD table bonded to the interfacial surface of the substrate. The PCD table includes diamond grains bonded together exhibiting an average grain size of about 40 μm or less.
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
E21B 10/42 - Trépans rotatifs du type racleur comportant des dents, des lames ou des organes de coupe similaires, p.ex. du type à fourche, en queue de poisson
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 11/00 - Caractéristiques de construction des matériaux abrasifs flexibles; Caractéristiques particulières de la fabrication de ces matériaux
Embodiments relate to polycrystalline diamond compacts (“PDCs”), methods of fabricating PDCs, and applications for such PDCs. In an embodiment, a method includes providing an at least partially leached polycrystalline diamond (“PCD”) body. A residual amount of acid may remain in and/or on the at least partially leached PCD body. The method further includes removing and/or neutralizing at least some of the residual amount of acid from the at least partially leached PCD body and/or a substrate to which the at least partially leached PCD body is attached.
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
E21B 10/42 - Trépans rotatifs du type racleur comportant des dents, des lames ou des organes de coupe similaires, p.ex. du type à fourche, en queue de poisson
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
25.
Multi-part superabrasive compacts, rotary drill bits including multi-part superabrasive compacts, and related methods
Embodiments disclosed herein are directed to a superabrasive compact including one or more superabrasive cutting portions or segments, rotary drill bits including one or more superabrasive compacts, and related methods (e.g., methods of fabricating and/or operating the superabrasive compacts). For example, the superabrasive compact may include polycrystalline diamond that may form at least a portion of a working surface of the superabrasive compact.
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
Bearing assemblies that include a plurality of polycrystalline diamond (“PCD”) bearing elements, bearing apparatuses including such bearing assemblies, and methods of operating and fabricating such bearing assemblies and apparatuses are disclosed. In an embodiment, the plurality of PCD bearing elements of one or more of the bearing assemblies disclosed herein include at least one first PCD bearing element. At least a portion of the first PCD bearing element exhibits a coercivity of about 125 Oersteds or more and a specific magnetic saturation of about 14 Gauss cm3/gram or less. The first PCD bearing element includes a bearing surface with at least one groove formed therein. In an embodiment, the plurality of PCD bearing elements also include at least one second PCD bearing element. The second PCD bearing element exhibits a coercivity that is less than and a specific magnetic saturation that is greater than the first PCD bearing element.
A polycrystalline diamond element includes a polycrystalline diamond table having a body of bonded diamond particles with interstitial regions. A first volume of the body includes an interstitial material and a second volume of the body has a lower concentration of interstitial material within the interstitial regions than the first volume. The polycrystalline diamond element includes an element face and a peripheral surface. The first volume is adjacent to a central portion of the element face and the second volume is adjacent to the peripheral surface. A method of processing a polycrystalline diamond element includes forming a concave region in the polycrystalline diamond element, exposing at least a portion of the concave region to a leaching solution, and removing at least a portion of the polycrystalline diamond element that was exposed to the leaching solution from the polycrystalline diamond element.
C04B 35/52 - Produits céramiques mis en forme, caractérisés par leur composition; Compositions céramiques; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de carbone, p.ex. graphite
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
C04B 35/622 - Procédés de mise en forme; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques
29.
BEARING ASSEMBLIES AND APPARATUSES AND RELATED METHODS
Methods of manufacturing a radial sliding bearing may include coupling superhard contact elements to support rings where each superhard contact element includes a superhard contact surface and forming at least some of the superhard contact surfaces to comprise an arcute or a planar surface.
Embodiments of the invention relate generally to protective leaching masks, and methods of manufacturing and using the same for leaching superabrasive elements such as polycrystalline diamond elements. In an embodiment, a protective leaching mask assembly includes a superabrasive element including a central axis and a superabrasive table, and a protective mask formed to protect at least a portion of the superabrasive element. The protective mask includes a base portion and at least one sidewall extending from the base portion and defining an opening generally opposite the base portion. The at least one sidewall includes an inner surface configured to abut with a selected portion of the superabrasive element being chemically resistant to a leaching agent and an outer surface sloping at an oblique angle relative to the central axis.
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
31.
Methods of manufacturing combination thrust-bearing and radial bearing apparatuses
Embodiments of the invention relate to bearing apparatuses in which one bearing surface of the bearing apparatus includes diamond, while another bearing surface includes a non-diamond superhard material (e.g., silicon carbide). For example, a bearing apparatus may include a bearing stator assembly and a bearing rotor assembly. The bearing stator assembly and bearing rotor assembly each include a support ring and one or more superhard bearing elements generally opposed to one another. The bearing surface(s) of the rotor or stator may include diamond, while the bearing surface(s) of the other of the rotor or stator do not include diamond. Another bearing apparatus may include both thrust- and radial bearing components. The generally opposed thrust-bearing elements may include diamond, while the generally opposed radial bearing elements may not include diamond, but include a non-diamond superhard material, such as silicon carbide.
Force coupling or torque coupling assemblies, apparatuses, systems, and methods include assemblies that each include superhard contact elements. At least some of the superhard contact elements may be configured to remain in contact with each other when a force is applied between the assemblies.
Force coupling or torque coupling assemblies, apparatuses, systems, and methods include assemblies that each include superhard contact elements. At least some of the superhard contact elements may be configured to remain in contact with each other when a rotational force and/or a thrust force is applied between the assemblies.
F16C 33/26 - Coussinets; Bagues; Garnitures antifriction constitués d'un certain nombre de disques, anneaux, tiges ou autres organes
F16C 17/06 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges axiales uniquement avec segments supportés obliquement, p.ex. paliers Michell
E21B 4/00 - Moyens d'entraînement dans le trou de forage
Embodiments are directed to nozzles for three-dimensional printing and related assemblies and methods. An example method includes, on a first side of a material, forming a hole into the material to define an at least partially conical inner conduit extending at least partially through the material, and, on a second side of the material, forming a through-hole into the material to define an exit orifice of the nozzle, the exit orifice connecting with the at least partially conical inner conduit to define a fluid pathway through the nozzle.
B05B 1/10 - Buses, têtes de pulvérisation ou autres dispositifs de sortie, avec ou sans dispositifs auxiliaires tels que valves, moyens de chauffage agencés pour produire un jet, un pulvérisat ou tout autre écoulement de forme ou de nature particulière, p.ex. sous forme de gouttes individuelles sous forme d'un jet fin, p.ex. pour lave-glace d'automobiles
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
B33Y 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
B01J 3/06 - Procédés utilisant des hyper-pressions, p.ex. pour la formation de diamants; Appareillage approprié, p.ex. moules ou matrices
36.
Methods of cleaning and/or neutralizing an at least partially leached polycrystalline diamond body and resulting polycrystalline diamond compacts
Embodiments relate to polycrystalline diamond compacts (“PDCs”), methods of fabricating PDCs, and applications for such PDCs. In an embodiment, a method includes providing an at least partially leached polycrystalline diamond (“PCD”) body. A residual amount of acid may remain in and/or on the at least partially leached PCD body. The method further includes removing and/or neutralizing at least some of the residual amount of acid from the at least partially leached PCD body and/or a substrate to which the at least partially leached PCD body is attached.
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/42 - Trépans rotatifs du type racleur comportant des dents, des lames ou des organes de coupe similaires, p.ex. du type à fourche, en queue de poisson
37.
Protective leaching mask assemblies and methods of use
Embodiments of the invention relate generally to overmolded protective leaching masks, and methods of manufacturing and using the same for leaching superabrasive elements such as polycrystalline diamond elements. In an embodiment, a protective leaching mask assembly includes a superabrasive element including a central axis and a superabrasive table, and a protective mask overmolded onto at least a portion of the superabrasive element. The protective mask includes a base portion and at least one sidewall extending from the base portion and defining an opening generally opposite the base portion. The at least one sidewall includes an inner surface configured to abut with a selected portion of the superabrasive element being chemically resistant to a leaching agent and an outer surface sloping at an oblique angle relative to the central axis.
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
A method of processing a polycrystalline diamond body includes positioning an electrode near the polycrystalline diamond body such that a gap is defined between the electrode and the polycrystalline diamond body, the polycrystalline diamond body having a metallic material disposed in interstitial spaces defined within the polycrystalline diamond body. The method includes applying a voltage between the electrode and the polycrystalline diamond body, and passing a processing solution through the gap. The electrode is a cathode and the polycrystalline diamond body is an anode. An assembly for processing a polycrystalline diamond body includes the polycrystalline diamond body, an electrode positioned such that a gap is defined between the electrode and the polycrystalline diamond body, a processing solution passing through the gap such that the processing solution is in electrical communication with each of the polycrystalline diamond body and the electrode, and at least one power source.
A press base assembly, a strengthening ring for use with press bases and related methods are disclosed. In one embodiment, a press base assembly includes a press base having a body that includes a piston cavity at one end. The body, at a second end opposite that of the piston cavity, may exhibit a desired geometry. A strengthening ring may be shaped, sized and configured to substantially mate with the geometry of the second end of the body and be placed thereover. For example, the geometry of the second end may be substantially circular exhibiting a particular diameter and circumference. The strengthening ring may have substantially circular internal surface sized and configured such that the strengthening ring is positioned on the second end of the body in a manner that results in an interference fit between the two components.
B30B 11/00 - Presses spécialement adaptées à la fabrication d'objets à partir d'un matériau en grains ou à l'état plastique, p.ex. presses à briquettes ou presses à tablettes
40.
Reinforced press base, piston cavity sleeve, and method of reinforcing a press base
High pressure presses, components for high pressure presses and related methods are provided herein. In one embodiment of the invention, a press base may include a piston cavity formed in the press base and a piston cavity sleeve positioned in the piston cavity. The piston cavity sleeve may include a wall having an outer surface and an inner surface opposite the outer surface. The piston cavity sleeve may further include a floor having an upper surface and a lower surface opposite the upper surface. An outer radius may be formed at a juncture of the outer surface of the wall and lower surface of the floor and an inner radius may be formed at a juncture of the inner surface of the wall and upper surface of the floor. The inner radius may exhibit a radius of curvature that is greater than a radius of curvature of the outer radius.
B30B 11/00 - Presses spécialement adaptées à la fabrication d'objets à partir d'un matériau en grains ou à l'état plastique, p.ex. presses à briquettes ou presses à tablettes
A method of processing a polycrystalline diamond element includes forming a protective layer over a selected portion of a polycrystalline diamond element, the polycrystalline diamond element having a polycrystalline diamond table that includes a superabrasive face, a superabrasive side surface, and a chamfer extending between the superabrasive face and the superabrasive side surface. A portion of the superabrasive side surface is covered by the protective layer and the protective layer is not formed over the chamfer. The method includes exposing at least a portion of the polycrystalline diamond element to a leaching solution. A polycrystalline diamond element has a polycrystalline diamond table that includes a leached volume extending from the superabrasive face to a portion of the chamfer proximate to the superabrasive side surface, and the leached volume does not substantially extend along the superabrasive side surface.
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
Bearing assemblies, apparatuses, systems, and methods include bearing assemblies where one of the bearing assemblies may include bearing surfaces defining an at least partially conical inner surface.
Bearing assemblies, apparatuses, systems, and methods include bearing assemblies where one of the bearing assemblies may include angled bearing surfaces having a planar shape.
Embodiments are directed to nozzles for three-dimensional printing and related nozzle assemblies and methods. An example nozzle includes at least one top surface, at least one bottom surface, and at least one lateral surface extending from or near the top surface to or near the bottom surface. The nozzle includes at least one conduit surface defining a conduit. The conduit surface extends from or near the top surface to or near the bottom surface. In an embodiment, at least a portion of the conduit surface proximate to the top surface is non-vertical (e.g., defines a non-cylindrical or non-rectangular shape). The non-vertical conduit surface may be positioned such that it is not parallel to a central axis of the nozzle extending from the top surface to the bottom surface.
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
45.
NOZZLES INCLUDING POLYCRYSTALLINE DIAMOND OR POLYCRYSTALLINE CUBIC BORON NITRIDE AND RELATED ASSEMBLIES AND METHODS
Embodiments are directed to nozzles for three-dimensional printing and related nozzle assemblies and methods. An example nozzle includes at least one top surface, at least one bottom surface, and at least one nozzle lateral surface extending from or near the top surface to or near the bottom surface. The nozzle also includes at least one conduit surface defining a conduit. At least a portion of the conduit surface comprise at least one of polycrystalline diamond (“PCD”), polycrystalline cubic boron nitride (“PcBN”), or another suitable superhard material. The nozzle may be attached to a base to form a nozzle assembly. The nozzle may be attached to the base by at least one of deforming the base relative to the nozzle, threadedly attaching (either directly or indirectly) the nozzle to the base, or press-fitting a hollow hollowed-sleeve into a passageway defined by the base.
Leaching assemblies for processing superabrasive elements element and methods of processing superabrasive elements include a protective leaching cup and a liner for receiving at least a portion of a superabrasive element. The liner may include a rear wall, a side wall, and a tapered interface extending between the side wall and the rear wall.
C01B 32/28 - Post-traitement, p.ex. purification, irradiation, séparation ou récupération
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
47.
Radially adjustable radial PDC bearings and related methods
Bearing assemblies and methods of using bearings are provided in the present disclosure. In one embodiment, a bearing ring is provided having a plurality of carrier components removably coupled therewith. Each carrier component may carry one or more bearing elements. Upon wearing of the bearing elements beyond a desired amount, the carrier components may be removed from the bearing ring and installed in a different bearing ring to place the mearing elements at their original bearing surface radius. In another embodiment, individual bearing elements may be radially adjustable relative to the bearing ring to define and redefine the radius of a radial bearing surface.
F16C 33/12 - Composition structurale; Emploi de matériaux spécifiés ou de traitement particulier des surfaces, p.ex. contre la rouille
F16C 33/26 - Coussinets; Bagues; Garnitures antifriction constitués d'un certain nombre de disques, anneaux, tiges ou autres organes
F16C 17/24 - Paliers à contact lisse pour mouvement de rotation exclusivement caractérisés par des particularités sans rapport avec la direction de la charge avec dispositifs affectés par des conditions anormales ou indésirables, p.ex. pour empêcher un surchauffement, pour la sécurité
F16C 43/02 - Assemblage des éléments de paliers à contact glissant
An example PCD body includes a top surface, a bottom surface opposite the top surface, and at least one lateral surface extending between the top surface and the bottom surface. The PCD body includes one or more threads that are configured to allow the PCD body to be threadedly attached to a component, such as a substrate, a drill bit body, or a support ring. In an embodiment, the one or more threads may be formed on at least a portion of the lateral surface.
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
E21B 10/42 - Trépans rotatifs du type racleur comportant des dents, des lames ou des organes de coupe similaires, p.ex. du type à fourche, en queue de poisson
49.
Polycrystalline diamond compacts and applications therefor
Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 μm to about 30 μm. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 μm to about 65 μm. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
B01J 3/06 - Procédés utilisant des hyper-pressions, p.ex. pour la formation de diamants; Appareillage approprié, p.ex. moules ou matrices
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B23B 27/20 - Outils de coupe sur lesquels les taillants ou éléments tranchants sont en matériaux particulier à éléments tranchants constitués par des diamants
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
50.
Methods of forming a liquid metal embrittlement resistant superabrasive compact, and superabrasive compacts and apparatuses using the same
Embodiments of the invention relate to liquid metal embrittlement (“LME”)-resistant superabrasive compacts, methods of making the same, and drill bits incorporating the same. The LME-resistant superabrasive compacts include a braze-resistant region on one or more portions of a substrate expected to be under residual tensile stress and susceptible to LME during brazing.
C23C 14/18 - Matériau métallique, bore ou silicium sur d'autres substrats inorganiques
C23C 16/06 - Revêtement chimique par décomposition de composés gazeux, ne laissant pas de produits de réaction du matériau de la surface dans le revêtement, c. à d. procédés de dépôt chimique en phase vapeur (CVD) caractérisé par le dépôt d'un matériau métallique
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
51.
METHODS OF LEACHING A SUPERABRASIVE BODY AND RELATED APPARATUSES AND SYSTEMS
Embodiments of the disclosure relate to methods of removing interstitial constituents from superabrasive bodies using an ionic transfer medium, and systems and apparatuses for the same.
A method of processing a polycrystalline diamond element may include providing a protective leaching cup having a rear wall, an opening defined by a portion of the protective leaching cup opposite the rear wall, and a side wall extending between the opening and the rear wall, the side wall and the rear wall defining a cavity within the protective leaching cup. The method may further include positioning a polycrystalline diamond element in the cavity defined within the protective leaching cup. Positioning the polycrystalline diamond element in the cavity may include expanding at least a portion of the opening outward from a center of the opening. The method may additionally include exposing at least a portion of the polycrystalline diamond element to a leaching agent.
B24D 3/02 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B01J 19/02 - Appareils caractérisés par le fait qu'ils sont construits avec des matériaux choisis pour leurs propriétés de résistance aux agents chimiques
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
C04B 41/53 - Post-traitement des mortiers, du béton, de la pierre artificielle ou des céramiques; Traitement de la pierre naturelle impliquant l'enlèvement d'une partie des matières de l'objet traité
B24D 3/06 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques
C04B 41/00 - Post-traitement des mortiers, du béton, de la pierre artificielle ou des céramiques; Traitement de la pierre naturelle
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 11/00 - Caractéristiques de construction des matériaux abrasifs flexibles; Caractéristiques particulières de la fabrication de ces matériaux
A method of processing a polycrystalline diamond element may include assembling a polycrystalline diamond element, a liner, and a protective leaching cup such that the liner is disposed between the polycrystalline diamond element and the protective leaching cup and a seal region of the protective leaching cup abuts a surface portion of the polycrystalline diamond element. The method may also include exposing a portion of the polycrystalline diamond element to a leaching agent. A method of processing a polycrystalline diamond element may also include surrounding a portion of a polycrystalline diamond element with a liner, inserting the liner and the polycrystalline diamond element into a protective leaching cup such that the liner is disposed between the polycrystalline diamond element and the protective leaching cup, and exposing another portion of the polycrystalline diamond element to a leaching agent.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
C01B 32/28 - Post-traitement, p.ex. purification, irradiation, séparation ou récupération
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
54.
Material-removal systems, cutting tools therefor, and related methods
Embodiments described herein relate to material-removal systems as well as cutting tools and cutting tool assemblies that may be used in the material-removal systems. More specifically, for example, the material-removal systems, and particularly the cutting tools, may engage and fail target material. In some instances, the material-removal systems may be used in mining operations.
A cutting tool which may be used in machining various material may include a body and one or more cutting elements associated therewith. In one example, the cutting element(s) may comprise a superhard table, such as a polycrystalline diamond table. In some embodiments, the polycrystalline diamond table may have a diamond density of approximately 95 percent volume or greater. In some embodiments, the thickness of the superhard table may be approximately 0.15 inch. In some embodiments, the superhard table may include a chip-breaking feature or structure. Methods of shaping, finishing, or otherwise machining materials are also provided, including the machining of materials comprising titanium.
Various drill bits, drilling systems and related methods are provided. In one embodiment, a drill bit comprises a bit body having a face and a shank, at least one insert having a convex engagement surface coupled with the face and at least one wear insert coupled with the shank. In one particular embodiment, the at least one wear insert may be positioned immediately adjacent a coupling end of the shank. The at least one wear insert may include a superabrasive table which may be bonded with a substrate. The at least one wear insert includes a wear surface defined in the superabrasive table. In one embodiment, the superabrasive table may comprise polycrystalline diamond. Similarly, the inset having a convex engagement surface may include a superabrasive material, such as polycrystalline diamond, bonded with a substrate. Such a drill bit may be used, for example, in a top hammer percussion drilling operation.
E21B 17/10 - Protecteurs contre l'usure; Dispositifs de centrage
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 6/00 - Moyens d'entraînement pour forage avec action combinée de percussion et de rotation
57.
LEACHED SUPERABRASIVE ELEMENTS AND SYSTEMS, METHODS AND ASSEMBLIES FOR PROCESSING SUPERABRASIVE MATERIALS
Superabrasive elements may be produced by method includes providing a superabrasive element including a polycrystalline diamond table that includes a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table. The polycrystalline diamond table includes a superabrasive face and a superabrasive side surface extending around an outer periphery of the superabrasive face. The method also includes leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table by (1) exposing at least a portion of the polycrystalline diamond table to a processing solution, (2) exposing an electrode to the processing solution, and (3) applying a charge to the electrode.
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
C25F 7/00 - PROCÉDÉS POUR LE TRAITEMENT D'OBJETS PAR ENLÈVEMENT ÉLECTROLYTIQUE DE MATIÈRE; APPAREILLAGES À CET EFFET Éléments de construction des cellules, ou leur assemblage, pour l'enlèvement électrolytique de matières d'objets; Entretien ou conduite
B22F 3/24 - Traitement ultérieur des pièces ou objets
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
Embodiments disclosed herein are directed to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. The pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.
E21C 35/18 - Pics pour l'exploitation des mines; Leurs supports
B28D 1/18 - Travail de la pierre ou des matériaux analogues p.ex. briques, béton, non prévu ailleurs; Machines, dispositifs, outils à cet effet par fraisage, p.ex. exécution de sillons au moyen de fraises
E21C 35/183 - Pics pour l'exploitation des mines; Leurs supports avec des parties rapportées ou des couches résistant à l'usure
E01C 23/088 - Outils rotatifs, p.ex. tambours de fraisage
Embodiments of the invention relate to methods of removing interstitial constituents from superabrasive bodies using an ionic transfer medium, and systems and apparatuses for the same.
B24D 3/02 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants
C25F 1/00 - Nettoyage, dégraissage, décapage ou enlèvement de battitures par voie électrolytique
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 11/00 - Caractéristiques de construction des matériaux abrasifs flexibles; Caractéristiques particulières de la fabrication de ces matériaux
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
A method of processing a superabrasive element includes providing a superabrasive element including a polycrystalline diamond table that includes a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table. The polycrystalline diamond table includes a superabrasive face and a superabrasive side surface extending around an outer periphery of the superabrasive face. The method also includes leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table by (1) exposing at least a portion of the polycrystalline diamond table to a processing solution, (2) exposing an electrode to the processing solution, and (3) applying a charge to the electrode such that a voltage is generated between the polycrystalline diamond table and the electrode and the voltage is applied to the processing solution.
B24D 11/00 - Caractéristiques de construction des matériaux abrasifs flexibles; Caractéristiques particulières de la fabrication de ces matériaux
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B22F 3/24 - Traitement ultérieur des pièces ou objets
C25F 7/00 - PROCÉDÉS POUR LE TRAITEMENT D'OBJETS PAR ENLÈVEMENT ÉLECTROLYTIQUE DE MATIÈRE; APPAREILLAGES À CET EFFET Éléments de construction des cellules, ou leur assemblage, pour l'enlèvement électrolytique de matières d'objets; Entretien ou conduite
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
B24D 3/02 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants
Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes diamond grains exhibiting diamond-to-diamond bonding therebetween. The diamond grains includes a first amount being about 30 to about 65 volume % of the diamond grains and a second amount being about 18 to about 65 volume % of the diamond grains. The first amount exhibits a first average grain size of about 8 μm to about 22 μm. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 15 μm to about 50 μm. Other embodiments are directed methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
63.
Polycrystalline diamond compacts, methods of making same, and applications therefor
Embodiments of the invention relate to polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table that bonded to a cobalt-nickel alloy cemented carbide substrate. The cobalt-nickel alloy cemented carbide substrate provides both erosion resistance and corrosion resistance to the cemented carbide substrate. In an embodiment, a PDC includes a cemented carbide substrate including cobalt-nickel alloy cementing constituent. The PDC further includes a PCD table bonded to the cemented carbide substrate.
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
64.
Polycrystalline diamond tables and compacts and related methods
In an embodiment, a polycrystalline diamond table includes a plurality of bonded diamond grains and a plurality of interstitial regions defined by the plurality of bonded diamond grains. The polycrystalline diamond table may be at least partially leached such that at least a portion of at least one interstitial constituent has been removed from at least a portion of the plurality of interstitial regions by exposure to a leaching agent. The leaching agent may include a mixture having a ratio of weight % hydrofluoric acid to weight % nitric acid of about 1.0 to about 2.4, and water in a concentration of about 50 weight % to about 85 weight %. Various other materials, articles, and methods are also disclosed.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
C01B 32/28 - Post-traitement, p.ex. purification, irradiation, séparation ou récupération
65.
Bearing assemblies, related bearing apparatuses, and related methods
3/gram or less. The first PCD bearing element includes a bearing surface with at least one groove formed therein. In an embodiment, the plurality of PCD bearing elements also include at least one second PCD bearing element. The second PCD bearing element exhibits a coercivity that is less than and a specific magnetic saturation that is greater than the first PCD bearing element.
F16C 17/02 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges radiales uniquement
F16C 17/04 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges axiales uniquement
E21B 10/22 - Trépans à organes coupants roulants, p.ex. à molettes - caractérisés par des détails de paliers, de lubrification ou d'étanchement
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
66.
Methods of processing a polycrystalline diamond element
In an embodiment, a protective leaching cup may include a base portion, at least one sidewall defining an opening general opposite the base portion, and a receiving space in communication with the opening and at least partially defined by the base portion and the sidewall. The receiving space is sized and configured to receive at least a portion of the superabrasive element. A seal contact portion is located on an inner surface of the sidewall. The seal contact portion is configured to form a seal against the superabrasive element that is at least partially impermeable to fluid(s). At least one of the seal contact portion or the sidewall includes material(s) exhibiting a flexural modulus greater than about 150,000 psi at room temperature.
Embodiments disclosed herein are directed to a superabrasive compact including one or more superabrasive cutting portions or segments, rotary drill bits including one or more superabrasive compacts, and related methods (e.g., methods of fabricating and/or operating the superabrasive compacts). For example, the superabrasive compact may include polycrystalline diamond that may form at least a portion of a working surface of the superabrasive compact.
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
Embodiments of methods are disclosed for characterizing a tested superabrasive element, such as a polycrystalline diamond element. In an embodiment, a method of characterizing the relative strength of a superabrasive element is disclosed. A first superabrasive element and a second superabrasive element are positioned upper surface to upper surface, including an area of overlap between the upper surfaces. A load is applied while the first and second superabrasive elements are overlapped until failure of one or both of the first or second superabrasive elements fail. A relative strength is determined using at least the load during failure as a parameter.
G01N 19/04 - Mesure de la force d'adhérence entre matériaux, p.ex. du ruban adhésif, d'un revêtement
G01N 29/14 - Recherche ou analyse des matériaux par l'emploi d'ondes ultrasonores, sonores ou infrasonores; Visualisation de l'intérieur d'objets par transmission d'ondes ultrasonores ou sonores à travers l'objet utilisant des techniques d'émission acoustique
G01N 3/56 - Recherche de la résistance à l'usure ou à l'abrasion
G01N 29/44 - Traitement du signal de réponse détecté
G01N 3/40 - Recherche de la dureté ou de la dureté au rebondissement
69.
Aqueous leaching solutions and methods of leaching at least one interstitial constituent from a polycrystalline diamond body using the same
In an embodiment, a polycrystalline diamond table includes a plurality of bonded diamond grains and a plurality of interstitial regions defined by the plurality of bonded diamond grains. The polycrystalline diamond table may be at least partially leached such that at least a portion of at least one interstitial constituent has been removed from at least a portion of the plurality of interstitial regions by exposure to a leaching agent. The leaching agent may include a mixture having a ratio of weight % hydrofluoric acid to weight % nitric acid of about 1.0 to about 2.4, and water in a concentration of about 50 weight % to about 85 weight %. Various other materials, articles, and methods are also disclosed.
In an embodiment, a method of fabricating a polycrystalline diamond compact is disclosed. The method includes sintering a plurality of diamond particles in the presence of a metal-solvent catalyst to form a polycrystalline diamond body; leaching the polycrystalline diamond body to at least partially remove the metal-solvent catalyst therefrom, thereby forming an at least partially leached polycrystalline diamond body; and subjecting an assembly of the at least partially leached polycrystalline diamond body and a cemented carbide substrate to a high-pressure/high-temperature process at a pressure to infiltrate the at least partially leached polycrystalline diamond body with an infiltrant. The pressure of the high-pressure/high-temperature process is less than that employed in the act of sintering of the plurality of diamond particles.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B22F 7/08 - Fabrication de couches composites, de pièces ou d'objets à base de poudres métalliques, par frittage avec ou sans compactage de pièces ou objets composés de parties différentes, p.ex. pour former des outils à embouts rapportés avec une ou plusieurs parties non faites à partir de poudre
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
This disclosure relates to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. Furthermore, the pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.
E01C 23/088 - Outils rotatifs, p.ex. tambours de fraisage
E01C 23/12 - Dispositifs ou aménagements pour travailler la surface terminée; Dispositifs pour réparer la surface des revêtements endommagés pour enlever, arracher ou briser les revêtements
E21C 35/183 - Pics pour l'exploitation des mines; Leurs supports avec des parties rapportées ou des couches résistant à l'usure
72.
Assemblies and apparatuses including superhard elements
Load-carrying apparatus, assemblies, and subterranean drilling systems may include a support ring with a plurality of contact elements coupled to the support ring. The plurality of contact elements may have a surface exhibiting a partially cylindrical shape.
Rotary drill bits may include on or more cutting element assemblies which include a cutter and a mounting system. In one embodiment, the mounting system includes a housing, a first bearing component disposed within the housing, and a second bearing component associated with the cutting element. In certain embodiments, the bearing components may comprise a table of superhard material bonded with a substrate. In one or more embodiments, the bearing components may include bearing surfaces that are arcuate. For example, the bearing surfaces may be substantially spherical (a portion of a sphere). The bearing components may be arranged to act as a radial bearing as well as a thrust bearing for the cutting element, enabling the cutting element to rotate about a longitudinal axis of the cutter, relative to the housing, while also enabling the longitudinal axis of the cutter to be displaced (change angles) relative to the housing.
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
E21B 10/52 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type à organes coupants roulants avec des parties rapportées du type ciseau ou bouton
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
E21B 10/62 - Trépans caractérisés par des parties, p.ex. des éléments coupants, amovibles ou réglables
E21B 10/633 - Trépans caractérisés par des parties, p.ex. des éléments coupants, amovibles ou réglables comportant plusieurs éléments coupants amovibles amovibles indépendamment
74.
Polyscrystalline diamond compact including erosion and corrosion resistant substrate
Embodiments disclosed herein relate to polycrystalline diamond compacts that have a substrate including a cementing constituent constituting less than 13 weight percent (wt %) of the substrate, the cementing constituent including a cobalt alloy having and at least one alloying element, wherein the at least one alloying element constitutes less than 12 wt % of the substrate and wherein the cobalt constitutes less than 12 wt % of the substrate; and methods of making the same.
B22F 7/06 - Fabrication de couches composites, de pièces ou d'objets à base de poudres métalliques, par frittage avec ou sans compactage de pièces ou objets composés de parties différentes, p.ex. pour former des outils à embouts rapportés
C22C 29/02 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p.ex. cermets, ou d'autres composés métalliques, p.ex. oxynitrures, sulfures à base de carbures ou de carbonitrures
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
Bearing assemblies and methods of using bearings are provided in the present disclosure. In one embodiment, a bearing ring is provided having a plurality of carrier components removably coupled therewith. Each carrier component may carry one or more bearing elements. Upon wearing of the bearing elements beyond a desired amount, the carrier components may be removed from the bearing ring and installed in a different bearing ring to place the mearing elements at their original bearing surface radius. In another embodiment, individual bearing elements may be radially adjustable relative to the bearing ring to define and redefine the radius of a radial bearing surface.
F16C 33/12 - Composition structurale; Emploi de matériaux spécifiés ou de traitement particulier des surfaces, p.ex. contre la rouille
F16C 33/26 - Coussinets; Bagues; Garnitures antifriction constitués d'un certain nombre de disques, anneaux, tiges ou autres organes
F16C 17/24 - Paliers à contact lisse pour mouvement de rotation exclusivement caractérisés par des particularités sans rapport avec la direction de la charge avec dispositifs affectés par des conditions anormales ou indésirables, p.ex. pour empêcher un surchauffement, pour la sécurité
F16C 43/02 - Assemblage des éléments de paliers à contact glissant
Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a structure for enhancing at least one of abrasion resistance, thermal stability, or impact resistance. In an embodiment, a PDC includes a PCD table. The PCD table includes a lower region including a plurality of diamond grains exhibiting a lower average grain size and at least an upper region adjacent to the lower region and including a plurality of diamond grains exhibiting an upper average grain size. The lower average grain size may be at least two times greater than that of the upper average grain size. The PDC includes a substrate having an interfacial surface that is bonded to the lower region of the PCD table. Other embodiments are directed methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/62 - Trépans caractérisés par des parties, p.ex. des éléments coupants, amovibles ou réglables
F16C 33/26 - Coussinets; Bagues; Garnitures antifriction constitués d'un certain nombre de disques, anneaux, tiges ou autres organes
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
E21B 10/54 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
78.
METHOD FOR LASER CUTTING POLYCRYSTALLINE DIAMOND STRUCTURES
Methods of laser cutting polycrystalline diamond tables and polycrystalline diamond compacts are disclosed. Laser cutting of the polycrystalline diamond table provides an alternative to electrical-discharge machining (“EDM”), grinding with a diamond wheel, or lapping with a diamond wheel. Grinding or lapping with a diamond wheel is relatively slow and expensive, as diamond is used to remove a diamond material. EDM cutting of the polycrystalline diamond table is sometimes impractical or even impossible, particularly when the cobalt or other infiltrant or catalyst concentration within the polycrystalline diamond table is very low (e.g., in the case of a leached polycrystalline diamond table). As such, laser cutting provides a valuable alternative machining method that may be employed in various processes such as laser scribing, laser ablation, and laser lapping.
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B23K 26/364 - Gravure au laser pour faire une rainure ou une saignée, p.ex. pour tracer une rainure d'amorce de rupture
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
B24D 3/04 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques
79.
Material-removal systems, cutting tools therefor, and related methods
Embodiments described herein relate to material-removal systems and cutting tools that may be used in the material-removal systems. More specifically, for example, the material-removal systems, and particularly the cutting tools thereof, may engage and fail target material. In some instances, the material-removal systems may be used in mining operations.
E21C 35/183 - Pics pour l'exploitation des mines; Leurs supports avec des parties rapportées ou des couches résistant à l'usure
E21C 35/19 - Moyens pour fixer les pics ou les supports
E21C 25/06 - Machines pratiquant des saignées uniquement par l'action d'un ou plusieurs tambours ou barres de coupe tournant sur eux-mêmes, se déplaçant dans la veine et animés ou non d'un mouvement alternatif
80.
Polycrystalline diamond elements and systems and methods for fabricating the same
Polycrystalline diamond may include a working surface and a peripheral surface extending around an outer periphery of the working surface. The polycrystalline diamond includes a first volume including an interstitial material and a second volume having a leached region that includes boron and titanium. A method of fabricating a polycrystalline diamond element may include positioning a first volume of diamond particles adjacent to a substrate, the first volume of diamond particles including a material that includes a group 13 element, and positioning a second volume of diamond particles adjacent to the first volume of diamond particles such that the first volume of diamond particles is disposed between the second volume of diamond particles and the substrate, the second volume of diamond particles having a lower concentration of material including the group 13 element than the first volume of diamond particles.
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
B24D 3/10 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants et étant essentiellement inorganiques métalliques à structure poreuse ou alvéolaire, p.ex. pour utiliser avec des diamants en tant qu'abrasifs
B24D 3/34 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants caractérisés par le fait que des additifs augmentent certaines propriétés physiques, p.ex. la résistance à l'usure, la conductibilité électrique, les propriétés d'auto-nettoyage
B32B 18/00 - Produits stratifiés composés essentiellement de céramiques, p.ex. de produits réfractaires
C04B 35/528 - Produits céramiques mis en forme, caractérisés par leur composition; Compositions céramiques; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de carbone, p.ex. graphite obtenus à partir de particules carbonées avec ou sans autres composants non organiques
E21B 10/52 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type à organes coupants roulants avec des parties rapportées du type ciseau ou bouton
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/573 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines - caractérisés par les détails du support, p.ex. la structure du substrat ou l'interface entre le substrat et l'élément de coupe
B22F 7/06 - Fabrication de couches composites, de pièces ou d'objets à base de poudres métalliques, par frittage avec ou sans compactage de pièces ou objets composés de parties différentes, p.ex. pour former des outils à embouts rapportés
B22F 7/08 - Fabrication de couches composites, de pièces ou d'objets à base de poudres métalliques, par frittage avec ou sans compactage de pièces ou objets composés de parties différentes, p.ex. pour former des outils à embouts rapportés avec une ou plusieurs parties non faites à partir de poudre
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
81.
Corrosion resistant bearing elements, bearing assemblies, bearing apparatuses, and motor assemblies using the same
Embodiments disclosed herein relate to bearing assemblies and methods of manufacturing. In an embodiment, a bearing assembly includes a support ring and bearing elements. The bearing elements are mounted to and distributed circumferentially about an axis of the support ring. At least one of the bearing elements includes a polycrystalline diamond table, a substrate bonded to the polycrystalline diamond table, bonding region defined by the substrate and the polycrystalline diamond table, and a corrosion resistant region. The corrosion resistant region includes a corrosion resistant material that covers at least a portion of at least one lateral surface of the bonding region. The corrosion resistant region prevents corrosion of at least some material in the bonding region covered by the corrosion resistant region (e.g., during use). Other embodiments employ one or more sacrificial anodes as an alternative to or in combination with the corrosion resistant region.
F16C 33/12 - Composition structurale; Emploi de matériaux spécifiés ou de traitement particulier des surfaces, p.ex. contre la rouille
F16C 33/26 - Coussinets; Bagues; Garnitures antifriction constitués d'un certain nombre de disques, anneaux, tiges ou autres organes
E21B 4/00 - Moyens d'entraînement dans le trou de forage
C04B 35/58 - Produits céramiques mis en forme, caractérisés par leur composition; Compositions céramiques; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de borures, nitrures ou siliciures
Embodiments disclosed herein are directed to bearing assemblies, related bearing apparatuses, and related methods. An example of a bearing assembly disclosed herein may include a support structure having a first end and a second end. The bearing assembly also includes a superhard bearing element secured to the first end of the support structure. The superhard bearing element includes a superhard sealing surface that may be configured to contact a sealing surface of an opposing bearing element, a base surface contacting the support structure and opposing the superhard sealing surface, and at least one lateral surface extending between the superhard sealing surface and the base surface. The support structure and the superhard bearing element may both include at least one conduit extending therethrough through which a fluid may flow.
F16C 17/04 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges axiales uniquement
F16C 17/24 - Paliers à contact lisse pour mouvement de rotation exclusivement caractérisés par des particularités sans rapport avec la direction de la charge avec dispositifs affectés par des conditions anormales ou indésirables, p.ex. pour empêcher un surchauffement, pour la sécurité
Bearing members, such as journal bearings, and turbine assemblies for use in high speed, high horsepower applications (e.g., turbochargers, jet engines, internal combustion engines, blowers, steam turbines, compressors, and pumps) including a rotatable shaft, a compressor wheel coupled to the shaft (e.g., at one end), a turbine wheel spaced from the compressor wheel, the turbine wheel also being coupled to the shaft (e.g., at another end), and at least one bearing member having a superhard bearing surface.
Embodiments disclosed herein are directed to bearing assemblies that include integrated lubrication, bearing apparatuses including such bearing assemblies, and related methods. For example, a lubricated bearing assembly may include a lubricant that may lubricate the bearing surface thereof during operation of the lubricated bearing assembly and/or bearing apparatus including the lubricated bearing assembly.
Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a substrate and a polycrystalline diamond (“PCD”) table mounted to the substrate. The PCD table includes an upper surface and one or more recesses extending inwardly from the upper surface of the PCD table. The one or more recesses may help prevent, stop, or limit crack propagation and may redistribute, breakup, or relieve stresses in the PCD table. In some embodiments, the one or more recesses exhibit, in plain view, a generally rectangular geometry, a generally circular geometry, or a generally triangular geometry. In some embodiments, the PCD table includes one or more channels that extend from a vertex of the one or more recesses. In some embodiments, the one or more channels and the one or more recesses may be at least partially filled with a sacrificial material. Methods for forming such PDCs are also discussed.
B24D 3/02 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants les constituants étant utilisés comme agglomérants
B24D 3/00 - Propriétés physiques des corps ou feuilles abrasives, p.ex. surfaces abrasives de nature particulière; Corps ou feuilles abrasives caractérisés par leurs constituants
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
B24D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
B24D 11/00 - Caractéristiques de construction des matériaux abrasifs flexibles; Caractéristiques particulières de la fabrication de ces matériaux
Bearing assemblies, apparatuses, and motor assemblies using the same are disclosed. In an embodiment, a bearing assembly may include a plurality of superhard bearing elements distributed circumferentially about an axis. Each of the superhard bearing elements may include a bearing surface. The bearing assembly may also include a support ring structure having a support ring that carries the superhard bearing elements. The support ring structure may include at least one erosion resistant region exhibiting a higher erosion resistance than another region of the support ring.
Embodiments disclosed herein are directed to tilting pad bearing assemblies, bearing apparatuses including the tilting pad bearing assemblies, and methods of using the bearing apparatuses. The tilting pad bearing assemblies disclosed herein include a plurality of tilting pads. At least some of the superhard tables exhibit a thickness that is at least about 0.120 inch and/or at least two layers having different wear and/or thermal characteristics.
F16C 17/03 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges radiales uniquement avec segments supportés obliquement, p.ex. paliers Michell
F16C 17/06 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges axiales uniquement avec segments supportés obliquement, p.ex. paliers Michell
F16C 17/02 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges radiales uniquement
F16C 17/04 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges axiales uniquement
Embodiments described herein relate to material-removal systems as well as cutting tools and cutting tool assemblies that may be used in the material-removal systems. More specifically, for example, the material-removal systems, and particularly the cutting tools, may engage and fail target material. In some instances, the material-removal systems may be used in mining operations.
Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteds (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm3/grams (“G·cm3/g”) or less. Other embodiments are directed to polycrystalline diamond compacts (“PDCs”) employing such PCD, methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
F16C 33/26 - Coussinets; Bagues; Garnitures antifriction constitués d'un certain nombre de disques, anneaux, tiges ou autres organes
B21C 3/02 - Matrices; Emploi d'un matériau spécifié pour ces filières; Nettoyage de ces filières
G01N 27/80 - Recherche ou analyse des matériaux par l'emploi de moyens électriques, électrochimiques ou magnétiques en recherchant des variables magnétiques pour rechercher la dureté mécanique, p.ex. en recherchant la saturation ou la rémanence d'un matériau ferromagnétique
G01N 27/72 - Recherche ou analyse des matériaux par l'emploi de moyens électriques, électrochimiques ou magnétiques en recherchant des variables magnétiques
B24D 18/00 - Fabrication d'outils pour meuler, p.ex. roues, non prévue ailleurs
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
92.
Leached superabrasive elements and leaching systems methods and assemblies for processing superabrasive elements
A polycrystalline diamond element includes a polycrystalline diamond table having a body of bonded diamond particles with interstitial regions. A first volume of the body includes an interstitial material and a second volume of the body has a lower concentration of interstitial material within the interstitial regions than the first volume. The polycrystalline diamond element includes an element face and a peripheral surface. The first volume is adjacent to a central portion of the element face and the second volume is adjacent to the peripheral surface. A method of processing a polycrystalline diamond element includes forming a concave region in the polycrystalline diamond element, exposing at least a portion of the concave region to a leaching solution, and removing at least a portion of the polycrystalline diamond material that was exposed to the leaching solution from the polycrystalline diamond element.
C04B 35/52 - Produits céramiques mis en forme, caractérisés par leur composition; Compositions céramiques; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de carbone, p.ex. graphite
C04B 35/622 - Procédés de mise en forme; Traitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
Embodiments of the invention relate to methods of fabricating leached polycrystalline diamond compacts (“PDCs”) in which a polycrystalline diamond table thereof is leached and resized to provide a leached region having a selected geometry. Creating a leached region having such a selected geometry may improve the performance of the PDC in various conditions, such as impact strength and/or thermal stability.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/46 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés
Embodiments of the invention relate to bearing apparatuses in which one bearing surface of the bearing apparatus includes diamond, while another bearing surface includes a non-diamond superhard material (e.g., silicon carbide). For example, a bearing apparatus may include a bearing stator assembly and a bearing rotor assembly. The bearing stator assembly and bearing rotor assembly each include a support ring and one or more superhard bearing elements generally opposed to one another. The bearing surface(s) of the rotor or stator may include diamond, while the bearing surface(s) of the other of the rotor or stator do not include diamond. Another bearing apparatus may include both thrust- and radial bearing components. The generally opposed thrust-bearing elements may include diamond, while the generally opposed radial bearing elements may not include diamond, but include a non-diamond superhard material, such as silicon carbide.
Tilting pad bearing assemblies and apparatuses are disclosed herein. The disclosed tilting pad bearing assemblies and apparatuses may be employed in downhole motors of a subterranean drilling system or other mechanical systems. In an embodiment, a bearing assembly or apparatus includes a support ring and a plurality of tilting pads. Each tilting pad is tilted and/or tiltably secured relative to the support ring. In some embodiments, one or more of the tilting pads include a plurality of superhard bearing segments assembled to form a superhard bearing surface. One or more seams may be positioned between adjacent superhard bearing segments of the superhard bearing segments. In other embodiments, one or more of the tilting pads may include at least one or only one superhard bearing segment, such as a polycrystalline diamond bearing segment.
F16C 17/06 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges axiales uniquement avec segments supportés obliquement, p.ex. paliers Michell
F16C 33/26 - Coussinets; Bagues; Garnitures antifriction constitués d'un certain nombre de disques, anneaux, tiges ou autres organes
E21B 4/00 - Moyens d'entraînement dans le trou de forage
F16C 43/02 - Assemblage des éléments de paliers à contact glissant
C23C 16/30 - Dépôt de composés, de mélanges ou de solutions solides, p.ex. borures, carbures, nitrures
F16C 17/03 - Paliers à contact lisse pour mouvement de rotation exclusivement pour charges radiales uniquement avec segments supportés obliquement, p.ex. paliers Michell
96.
Leached superabrasive elements and systems, methods and assemblies for processing superabrasive materials
A method of processing a polycrystalline diamond body includes positioning an electrode near the polycrystalline diamond body such that a gap is defined between the electrode and the polycrystalline diamond body, the polycrystalline diamond body having a metallic material disposed in interstitial spaces defined within the polycrystalline diamond body. The method includes applying a voltage between the electrode and the polycrystalline diamond body, and passing a processing solution through the gap. The electrode is a cathode and the polycrystalline diamond body is an anode. An assembly for processing a polycrystalline diamond body includes the polycrystalline diamond body, an electrode positioned such that a gap is defined between the electrode and the polycrystalline diamond body, a processing solution passing through the gap such that the processing solution is in electrical communication with each of the polycrystalline diamond body and the electrode, and at least one power source.
Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
E21B 10/567 - Parties rapportées du type bouton comportant des éléments de coupe préformés montés sur un support distinct, p.ex. parties rapportées polycristallines
E21B 10/55 - Trépans caractérisés par des parties résistant à l'usure, p.ex. des diamants rapportés le trépan étant du type racleur, p.ex. trépan du type à fourche comportant des éléments de coupe préformés
A bearing assembly includes a support ring circumferentially surrounding a central bearing axis and a plurality of superhard bearing elements coupled to the support ring. Each of the plurality of superhard bearing elements has a base, a superhard bearing surface, and a lateral periphery extending between the base and the superhard bearing surface. The superhard bearing surface has a partial-ellipsoidal surface shape. A bearing apparatus includes an inner bearing assembly and an outer bearing assembly. A subterranean drilling system includes an output shaft operably coupled to a bearing apparatus.
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