An assembly includes: a seal strip with an upper wear surface and an opposed lower surface, the seal strip configured to provide a seal for a suction roll, the seal strip comprising a first material having a first thermal conductivity; a seal strip holder, the seal strip residing in the seal strip holder and movable relative thereto; and a temperature monitoring system. The temperature monitoring system comprises: a heat-conducting rod at least partially embedded in the seal strip, the heat-conducting rod comprising a second material, wherein the second material has a second thermal conductivity that is higher than the first thermal conductivity; a temperature sensor connected with the heat-conducting rod for sensing temperature in the heat-conducting rod, and a controller operatively connected with the temperature sensor, the controller configured to receive signals from the temperature sensor and process the signals to indicate a temperature of the upper surface of the seal strip.
An electronic device for calibrating a nip measuring device associated with nip rollers includes a sensor selection circuit configured to receive signals from a sensor array that includes a plurality of nip sensors that are configured to detect operational parameters of the nip rollers, a plurality of sensor channel lines electrically connected between respective ones of the plurality of nip sensors and the sensor selection circuit, a calibration array including one or more calibration resistors, and a calibration channel line electrically connected between the calibration array and the sensor selection circuit. A signal on a respective one of the plurality of sensor channel lines is configured to be sampled by a respective one of a plurality of gain resistances. A nip sensor resistance of a sensor is determined based on the sampled signal on the sensor channel lines and the gain resistances. Related methods and systems are also described.
G01L 25/00 - Test ou étalonnage des appareils pour la mesure des forces, du couple, du travail, de la puissance ou du rendement mécanique
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
G01L 5/00 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques
3.
SEAL STRIP WEAR AND TEMPERATURE MONITORING SYSTEMS AND ASSEMBLIES THEREFOR
An assembly for a papermaking machine includes: a seal strip with an upper surface configured to provide a seal for a suction roll; a seal strip holder, the seal strip residing in the seal strip holder and movable relative thereto; and a wear monitoring system. The wear monitoring system may include a magnet and magnetic field sensors or an ultrasonic transducer to monitor movement of the seal strip relative to the holder, thereby indicating wear.
G01B 17/04 - Dispositions pour la mesure caractérisées par l'utilisation de vibrations infrasonores, sonores ou ultrasonores pour mesurer la déformation dans un solide, p.ex. par corde vibrante
G01B 17/02 - Dispositions pour la mesure caractérisées par l'utilisation de vibrations infrasonores, sonores ou ultrasonores pour mesurer l'épaisseur
G01J 5/00 - Pyrométrie des radiations, p.ex. thermométrie infrarouge ou optique
G01J 5/10 - Pyrométrie des radiations, p.ex. thermométrie infrarouge ou optique en utilisant des détecteurs électriques de radiations
D21F 3/10 - Rouleaux aspirants, p.ex. rouleaux de couchage
4.
SUCTION ROLL SEAL STRIP MONITOR AND LUBRICATION WATER CONTROL SYSTEM
A suction roll includes: a cylindrical shell having an internal lumen and a plurality of through holes; a suction box positioned in the lumen of the shell; a suction source operatively connected with the suction box; at least one seal strip attached to the suction box and configured to assist in forming a seal between the suction box and the shell; a sensor attached to the seal strip; and a controller operatively connected with the sensor. The sensor is configured to convey signals to the controller, the signals being processed in the controller to provide data on the seal strip on at least one of temperature, wear, vibration, and pressure.
D21F 3/10 - Rouleaux aspirants, p.ex. rouleaux de couchage
D21F 11/00 - Procédés de fabrication de longueurs continues de papier ou de carton, ou de nappe humide pour la production de panneaux de fibres, sur des machines à papier
A cylindrical polymeric cover for an industrial roll includes a plurality of through holes and a plurality of blind drilled holes. The through holes and the blind drilled holes are arranged in a pattern in which: (a) the through holes are arranged in rows that define an oblique angle relative to a plane that is perpendicular to a longitudinal axis of the cover; (b) the through holes of one row are offset from the through holes of the adjacent row, with the offset between rows defining an angle of approximately 20-40 degrees; (c) the blind drilled holes are arranged in rows located between the rows of through holes; (d) the blind drilled holes of one row are offset slightly from the blind drilled holes of the adjacent row, with the offset between rows defining an angle similar to that defined by the through holes; and (e) each of the blind drilled holes is located at the substantial center of a triangle defined by the closest three through holes.
A calender roll for a papermaking machine includes: a substantially cylindrical core; and a cover circumferentially surrounding the core. The cover comprises: a base layer circumferentially overlying the core; and a topstock layer comprising polyurethane circumferentially overlying the base layer, the topstock layer being fiber-reinforced, the polyurethane having a glass transition temperature of between about 120 and 150ºC, the topstock layer having a hardness of 70 to 90 ShD.
An industrial roll includes: a substantially cylindrical shell having an outer surface and an internal lumen; a polymeric cover circumferentially overlying the shell outer surface, wherein the shell and cover have a plurality of through holes that provide fluid communication between the lumen and the atmosphere; and a sensing system. The sensing system includes: a plurality of sensors embedded in the cover, the sensors configured to sense an operating parameter of the roll and provide signals related to the operating parameter; at least one signal-carrying member connected with at least one of the sensors, wherein the signal-carrying member includes openings that align at least partially with some of the through holes of the shell and cover; and a processor operatively associated with the sensors that processes signals provided by the sensors.
B30B 15/00 - PRESSES EN GÉNÉRAL; PRESSES NON PRÉVUES AILLEURS - Parties constitutives des presses ou accessoires de presses; Mesures auxiliaires prises en rapport avec le pressage
B30B 3/04 - Presses caractérisées par l'emploi d'organes de pression rotatifs, p.ex. rouleaux, anneaux, disques les organes rotatifs coopérant entre eux, p.ex. cônes associés
G01K 13/08 - Thermomètres spécialement adaptés à des fins spécifiques pour mesurer la température de corps solides en mouvement en mouvement rotatif
G01L 5/00 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques
G01L 5/04 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques pour la mesure de la tension dans les éléments flexibles, p.ex. dans les cordages, les câbles, les fils métalliques, les filaments, les courroies ou les bandes
An industrial roll includes: a substantially cylindrical metallic core; a base layer that is adhered to and circumferentially overlies the core; and a top stock layer that circumferentially overlies the base layer. The top stock layer includes circumferential grooves, wherein the grooves have a width/height ratio of at least 0.7.
A method of determining the rotative position of an industrial roll includes (a) providing a rotating industrial roll having a longitudinal axis, the industrial roll having mounted on one end thereof an accelerometer, the industrial roll further including a plurality of sensors; (b) determining a pre-trigger angular position of the roll based on a first gravity vector provided by the accelerometer; then (c) determining a trigger angular position of the roll based on a second gravity vector provided by the accelerometer, the magnitude of the second gravity vector differing from the magnitude of the first gravity vector by more than the magnitude of a typical noise signal; and (d) gathering data from the sensors after the roll has passed the trigger angular position; and (e) matching data gathered in step (d) with a respective sensor of the plurality of sensors based on the determination of the trigger angular position.
D21G 9/00 - Autres accessoires pour machines à fabriquer le papier
G01D 5/02 - Moyens mécaniques pour le transfert de la grandeur de sortie d'un organe sensible; Moyens pour convertir la grandeur de sortie d'un organe sensible en une autre variable, lorsque la forme ou la nature de l'organe sensible n'imposent pas un moyen de conversion déterminé; Transducteurs non spécialement adaptés à une variable particulière utilisant des moyens mécaniques
The present invention relates generally to an industrial roll, comprising: a substantially cylindrical metallic core (12); a base layer (18) that is adhered to and circumferentially overlies the core; a polymeric topstock layer (22) that circumferentially overlies the base layer; and a hydrophobic and/or amphiphobic coating (24) that circumferentially overlies the topstock layer.
A method of determining the angular position of a roll includes: (a) detecting signals generated by an accelerometer attached to an end of a rotating roll; (b) determining whether a signal generated in step (a) has reached a pre-trigger threshold, and repeating step (a) if the signal has not reached the pre-trigger threshold; (c) if the signal is determined in step (b) to have reached the pre-trigger threshold, detecting a subsequent signal generated by the accelerometer; (d) determining whether the signal detected in step (c) has reached a trigger threshold, and repeating step (c) if the signal has not reached the trigger threshold; and (e) if the signal has reached the trigger threshold, establishing the angular position of the roll based on the signal that has reached the trigger threshold.
A method of determining the width of a nip formed by an industrial roll and a mating structure includes the steps of: providing an industrial roll having a cylindrical core and a polymeric cover surrounding the core, the industrial roll further comprising a plurality of pressure sensors mounted in the roll (optionally distributed in a helical pattern on the roll about a longitudinal axis of the roll); positioning the industrial roll in contact with the mating structure to form a nip; rotating the industrial roll; receiving pressure signals from the plurality of pressure sensors at a controller; and in the controller, utilizing the pressure signals from the pressure sensors to determine the width of the nip at locations on the roll associated with the pressure sensors.
G01B 7/04 - Dispositions pour la mesure caractérisées par l'utilisation de techniques électriques ou magnétiques pour mesurer la longueur, la largeur ou l'épaisseur spécialement adaptés pour mesurer la longueur ou la largeur d'objets en mouvement
G01L 5/00 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques
G01L 5/04 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques pour la mesure de la tension dans les éléments flexibles, p.ex. dans les cordages, les câbles, les fils métalliques, les filaments, les courroies ou les bandes
13.
BOWED INDUSTRIAL ROLL WITH HIGH STRENGTH BEARING FOR END SPOOL
An industrial roll includes: a stationary axle (120) having a stepped profile and a bowed longitudinal axis, with a thicker internal section (124) and a thinner end section (122); an end spool (100) rotatably mounted on the axle (120); and a first thick ball bearing (117) and a second thin ball bearing (107), wherein the first ball bearing (117) is mounted between the spool (100) and the thin section (122) of the axle, and the second ball bearing (107) is mounted between the spool (100) and the thick section (124) of the axle.
brevets
