Filter media comprising non-woven fiber webs having one or more advantageous physical properties are generally described. In some embodiments, a filter media and/or non-woven fiber web described herein comprises a combination of fibers that results in enhanced physical properties. For example, the non-woven fiber web may comprise a combination of fiber types that is advantageous, such as a combination comprising fibrillated fibers, glass fibers, and/or binder fibers. In some cases, the filter media and/or non-woven fiber web comprising the combination of fibers may be formed into undulations (e.g., by a creping and/or microcreping process) to further enhance the physical properties of the filter media and/or non-woven fiber.
Thermal insulation materials for batteries are generally described. The thermal insulation materials described herein have a number of advantages. For example, in some embodiments, the thermal insulation materials have desirable thermal properties, such as low thermal conductivity and/or high thermal stability. As another example, in some embodiments, the thermal insulation materials described herein have desirable structural properties, such as having a relatively low thickness, and/or beneficial mechanical properties. The thermal insulation materials described herein may also have a combination of desirable thermal and structural properties.
Articles and methods involving filter media are generally provided. In certain embodiments, a filter media has a design and/or comprises one or more layers that enhances its efficiency and/or performance.The filter media comprises a first layer and a second layer. The first layer having an average diameter of less than 1 micron.
B01D 46/00 - Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
B01D 29/01 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with flat filtering elements
B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
4.
FILTER MEDIA INCLUDING FIBERS COMPRISING POLYVINYLIDENE FLUORIDE AND/OR A COPOLYMER THEREOF, AND RELATED METHODS
Battery separators, and lead-acid batteries comprising battery separators, are generally provided. In some embodiments, the battery separators described herein have one or more features that enhance their suitability for various applications (e.g., lead-acid battery applications). In one embodiment, a battery separator described herein comprises at least two phases. In some cases, each phase may have a one or more features that result in a battery separator having enhanced physical properties. For example, the dual-phase battery separator may exhibit reduced electrical and ionic resistance, enhanced acid filling capacity, reduced acid stratification, and enhanced thermal and oxidative stability compared to conventional battery separators.
H01M 50/489 - Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
Non-woven fiber webs and articles (e.g., filter media) comprising non-woven fiber webs are generally described. In some embodiments, a non-woven fiber web described herein formed via certain non-wetlaid processes may exhibit enhanced physical properties. For example, a nonwoven fiber web may be subjected to a carding (e.g., cross-lapped carding) process. In some cases, the non-woven fiber webs described herein may be calendered to further enhance their physical properties.
Filter media comprising non-woven fiber webs and having one or more advantageous structural properties are generally described. In some embodiments, a filter media and/or non-woven fiber web described herein has one or more properties that are both beneficial and easily obtainable by undulating the non-woven fiber web, such as by performing a creping procedure. This property may be characteristic of the procedure employed to form the undulations (e.g., creping and/or microcreping), or may be attainable via one or more methods of undulation.
Filter media comprising non-woven fiber webs having one or more advantageous physical properties are generally described. In some embodiments, a filter media and/or non-woven fiber web described herein comprises a combination of fibers that results in enhanced physical properties. For example, the non-woven fiber web may comprise a combination of fiber types that is advantageous, such as a combination comprising fibrillated fibers, glass fibers, and/or binder fibers. In some cases, the filter media and/or non-woven fiber web comprising the combination of fibers may be formed into undulations (e.g., by a creping and/or microcreping process) to further enhance the physical properties of the filter media and/or non-woven fiber.
Battery separators comprising ribs are generally described. In some embodiments, the ribs have one or more features that enhance the performance of the battery separator.
Filter media comprising fluorinated water-repellent additives and/or water-repellent additives having minimal or no fluorine atoms are generally provided. Filter media disclosed herein may include fluorinated water-repellent additives but not water-repellent additives having minimal or no fluorine atoms, water-repellent additives having minimal or no fluorine atoms but not fluorinated water-repellent additives, or both fluorinated water-repellent additives and water-repellent additives having minimal or no fluorine atoms.
Filter media, including those suitable for hydraulic, fuel, HVAC, HEPA, and/or other applications, and related methods are provided. In some embodiments, a filter media described herein may include a layer (e.g., a fine fiber layer) comprising a plurality of fibers comprising polyamide 11. In some embodiments, a filter media comprises a layer (e.g., a fine fiber layer) comprising a plurality of electro spun fibers comprising a material having one or more advantageous properties. In an exemplary set of embodiments, the plurality of fibers comprise polyamide 11 (e.g., Nylon 11). In some embodiments, the polyamide 11 fibers are produced by an electro spinning process.
B01D 39/00 - Filtering material for liquid or gaseous fluids
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
D04H 1/728 - Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
Filter media comprising adsorptive particles are generally described. In some embodiments, the adsorptive particles are present in a relatively large amount, in a layer discrete from one or more other layers and/or fiber webs also present in the filter media, and/or in a layer that comprises a relatively low amount of fibers. In some embodiments, the filter media further comprises a non- woven fiber web comprising fibers with relatively small diameters.
B01D 53/04 - Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
B01D 53/02 - Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography
B01J 20/06 - Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group
B01J 20/08 - Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group comprising bauxite
16.
FILTER MEDIA WITH IRREGULAR STRUCTURE AND/OR REVERSIBLY STRETCHABLE LAYERS
Articles and methods relating to filter media are generally provided. In some embodiments, a filter media has an irregular surface structure. For instance, the filter media may comprise a plurality of peaks that are irregular in one or more ways. A ratio of a peak height standard deviation to an average peak height may be greater than or equal to 0.05, and/or a ratio of a peak spacing standard deviation to an average peak spacing may be greater than or equal to 0.08. In some embodiments, a filter media comprises a non- woven fiber web having a layer thickness of greater than 0.3 mm and/or a stiffness of less than or equal to 100 mg.
B01D 39/08 - Filter cloth, i.e. woven, knitted or interlaced material
B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
B01D 46/52 - Particle separators, e.g. dust precipitators, using filters embodying folded material
B32B 1/00 - Layered products essentially having a general shape other than plane
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 7/035 - Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical propert; Layered products characterised by the interconnection of layers with respect to the orientation of features using arrangements of stretched films, e.g. of mono-axially stretched films arranged alternately
B32B 38/00 - Ancillary operations in connection with laminating processes
17.
FILTER MEDIA INCLUDING OUT-OF-PLANE SOLID ELEMENTS, METHODS OF FORMING THEM, AND USES THEREOF
B01D 39/02 - Loose filtering material, e.g. loose fibres
B01D 39/14 - Other self-supporting filtering material
B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
D04H 3/00 - Non woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
D04H 3/08 - Non woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
Filter media comprising a non-wetlaid backer are generally provided. In some embodiments, a filter media comprises a non-wetlaid fiber web and further comprises one or more further fiber webs. The further fiber web(s) may include an efficiency layer and/or a prefilter.
Filter media comprising one or more layers comprising nanofibers are generally described. In some embodiments, a filter media comprises a layer comprising nanofibers. The nanofibers may comprise an elastomer, a multiblock copolymer, and/or a multiblock copolymer that is an elastomer.
Battery separators and lead- acid batteries comprising battery separators are generally provided. The battery separators may have one or more features that enhances their suitability for use in lead-acid batteries. For example, the battery separators described herein may have one or more features that enhance their suitability for emerging flooded battery applications, such as extended flooded battery applications.
Articles and methods relating to filter media are generally provided. In some embodiments, a filter media comprises a non-woven fiber web and a backer layer. The non-woven fiber web may comprise a plurality of continuous nanofibers, e.g., continuous nanofibers having an average diameter of less than or equal to 250 nm. The plurality of the nanofibers may comprise a plurality of nanoparticles at least partially embedded therein. In some embodiments, the plurality of nanoparticles makes up less than or equal to 15 wt% of the plurality of nanofibers. In some embodiments, a solidity of the non-woven fiber web is less than or equal to a solidity of the backer layer.
Filter media having a relatively small pore size and related components, systems, and methods associated therewith are provided. The filter media may include a fibrous efficiency layer, a fibrous support layer, and a third layer adjacent to the efficiency layer. The efficiency layer may impart a relatively homogeneous pore structure to the filter media without adding substantial bulk to the filter media. The support layer may promote the homogeneity of the pore structure. For example, the support layer may prevent and/or minimize defects in the relatively thin efficiency layer that may result from manufacturing and/or processing. The third layer may serve to impart beneficial filtration (e.g., efficiency, dust holding capacity) and/or non-filtration (e.g., layer protection) properties to the filter media without adversely affecting one or more properties of the filter media. Filter media, as described herein, may be particularly wellsuited for applications that involve liquid filtration, amongst other applications.
Articles and methods relating to filter media are generally provided. In some embodiments, a filter media has an irregular surface structure. For instance, the filter media may comprise a plurality of peaks that are irregular in one or more ways. A ratio of a peak height standard deviation to an average peak height may be greater than or equal to 0.05, and/or a ratio of a peak spacing standard deviation to an average peak spacing may be greater than or equal to 0.08. In some embodiments, a filter media comprises a non- woven fiber web having a layer thickness of greater than 0.3 mm and/or a stiffness of less than or equal to 100 mg.
Filter media comprising a non-woven web including one or more binder components are provided. In some embodiments, the non-woven web comprises fibers and one or more binder components (e.g., monocomponent binder fibers, binder particles). The binder component(s) may impart strength and/or durability to the nonwoven web without adversely affecting one or more filtration properties (e.g., air permeability, efficiency, dust holding capacity). In such cases, the non-woven web may function as both a filtration and support layer. For instance, the non-woven web may trap particulate matter and allow the filter media to be pleated and/or utilized in a filter element without the need for additional support structures. Filter media described herein may be particularly well-suited for applications such as fuel filtration, hydraulic filtration, lube filtration, gas turbine filtration, air filtration, and water filtration, though the media may also be used in other applications.
D04H 1/587 - Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
D04H 1/60 - Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
25.
PASTING PAPERS AND CAPACITANCE LAYERS FOR BATTERIES COMPRISING MULTIPLE FIBER TYPES AND/OR PARTICLES
Articles and methods involving pasting papers and/or capacitance layers are generally provided. The pasting paper may comprise a capacitance layer, and/or a stand-alone capacitance layer may be provided. In some embodiments, a pasting paper may comprise a plurality of cellulose fibers, a plurality of multicomponent fibers, and a plurality of glass fibers. In some embodiments, a pasting paper may comprise a plurality of conductive species, a plurality of capacitive species, and/or a plurality of inorganic particles. In some embodiments, a pasting paper may be disposed on a battery paste, such as a battery paste for use in a lead- acid battery. In some cases, forming a battery plate may comprise disposing a pasting paper on a battery paste. In some cases, a lead- acid battery may be assembled by assembling a first battery plate comprising a pasting paper with a separator and a second battery plate.
Articles and methods involving pasting papers are generally provided. In certain embodiments, a pasting paper may comprise a plurality of cellulose fibers, a plurality of multicomponent fibers, and a plurality of glass fibers. In some embodiments, the average fiber diameter of each plurality of fibers is greater than or equal to 1 micron. In some embodiments, a pasting paper may have a thickness of less than 0.2 mm, an air permeability of less than or equal to 300 CFM, a 1.28 spg sulfuric acid wicking height of greater than 3 cm, and/or may be configured to have a dry tensile strength in a machine direction of greater than or equal to 1 lb/in after storage in 1.28 spg sulfuric acid at 75C for 168 hours. In some embodiments, a pasting paper may be disposed on a battery paste, such as a battery paste for use in a lead-acid battery.
Protective clothing materials and related methods and garments are provided. In some embodiments, a protective clothing material may comprise a fibrous layer that serves as a barrier to certain fluids (e.g., bodily fluids, water) and microbes. The impermeability of the fibrous layer may be due, at least in part, to the structural uniformity and/or relatively small pore size of the fibrous layer. In some embodiments, the fibrous layer may have a relatively high air permeability that imparts beneficial properties (e.g., relatively high air flow, breathability) to the protective clothing material without adversely affecting its protection rating. In certain embodiments, the protective clothing material may also comprise one or more coarse nonwoven webs that impart beneficial properties (e.g., splash resistance) to the protective clothing material. The protective clothing materials, described herein, may be particularly useful for a wide variety of applications, including the formation of AAMI level 4 protective garments.
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
Filter media, as well as related components, systems, and methods, are described herein. In some embodiments, the filter media comprises one or more layers including, for example, a pre-filter layer and a main filter layer. The pre-filter layer may comprise a non-woven web (e.g., a wet-laid non-woven web). In some instances, the non-woven web comprises two or more phases. Each phase of the pre-filter layer may be characterized by a surface average fiber diameter (SAFD), and the SAFD may vary across at least a portion of the thickness of the pre-filter layer. The filter media may have improved dust-holding capacities for dust particles having a wide range of particle sizes, and/or improved mechanical strength (e.g., stiffness).
Articles and methods involving filter media are generally provided. In certain embodiments, the filter media includes at least a first layer, a second layer, and an adhesive resin positioned between the first layer and the second layer. In some embodiments, the first layer may be a pre-filter layer or a support layer. The second layer may, for example, comprise fibers formed by a solution spinning process and/or may comprise fine fibers. In some embodiments, the adhesive resin may be present in a relatively low amount and/or may have a low glass transition temperature. The filter media as a whole may have one or more advantageous properties, including one or more of a high stiffness, a high bond strength between the first layer and the second layer, a high gamma, and/or a low increase in air resistance after being subjected to an IPA vapor discharge. The filter media may be, for example, a HEPA filter and/or an ULPA filter.
Filter media including a waved filtration layer are described herein. The filtration layer may be held in a waved configuration by a support layer. In some cases, the filtration layer may have a combination of characteristics (e.g., mean flow pore size, basis weight, amongst others) that can lead to enhanced filtration performance (e.g., reduced air permeability decrease), in particular, in high humidity environments. The filter media may be used to form a variety of filter elements for use in various applications. In some embodiments, at least a surface of the filtration layer is hydrophilic.
B01D 29/07 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with flat filtering elements supported with corrugated, folded or wound filtering sheets
B01D 29/56 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
B01D 39/14 - Other self-supporting filtering material
B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
B01D 46/10 - Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
B01D 46/52 - Particle separators, e.g. dust precipitators, using filters embodying folded material
32.
FILTER MEDIA INCLUDING A WAVED FILTRATION LAYER HAVING A GRADIENT
Filter media comprising a waved filtration layer having a gradient in a property and associated methods are provided. The waved filtration layer may include fibers that form one or more fiber webs. In some embodiments, the diameter of the fibers may vary across at least a portion of the thickness of the waved filtration layer to produce a gradient in fiber diameter. The gradient may be designed to impart beneficial properties to the filter media, such as low pressure drop and long lifetime. In some embodiments, the gradient may be characterized by mathematical equations that describe the change in fiber diameter across at least a portion of the thickness of the waved filtration layer. The filter media, described herein, may be particularly well-suited for applications that involve filtering liquids, though the media may also be used in other applications.
Filter media, such as electret-containing filtration media for filtering gas streams (e.g., air), are described herein. In some embodiments, the filter media may be designed to have desirable properties such as stable filtration efficiency over the lifetime of the filter media, increased normalized gamma, relatively low pressure drop (i.e. resistance), and/or relatively low basis weight. In certain embodiments, the filter media may be a composite of two or more types of fiber layers where each layer may be designed to enhance its function without substantially negatively impacting the performance of another layer of the media. For example, one layer of the media may be designed to have a relatively low basis weight and/or a relatively high air permeability, and another layer of the media may be designed to have stable filtration efficiency and/or a relatively high efficiency throughout the filter media's lifetime.
Battery components are generally provided. In some embodiments, the battery components can be used as pasting paper and/or capacitance layers for batteries, such as lead acid batteries. The battery components described herein may comprise a plurality of fibers. The battery component may include, in some embodiments, a plurality of fibers and, optionally, one or more additives such as conductive carbon and/or activated carbon. In certain embodiments, the plurality of fibers include relatively coarse glass fibers (e.g., having an average diameter of greater than or equal to 2 microns), relatively fine glass fibers (e.g., having an average diameter of less than 2 microns), and/or fibrillated fibers. In some instances, such fibers may be present in amounts such that the battery component has a particular surface area, mean pore size, and/or dry tensile strength.
Articles and methods involving filter media are generally provided. In certain embodiments, the filter media includes at least a first layer, a second layer, and an adhesive resin positioned between the first layer and the second layer. In some embodiments, the first layer may be a pre-filter layer or a support layer. The second layer may, for example, comprise fibers formed by a solution spinning process and/or may comprise fine fibers. In some embodiments, the adhesive resin may be present in a relatively low amount and/or may have a low glass transition temperature. The filter media as a whole may have one or more advantageous properties, including one or more of a high stiffness, a high bond strength between the first layer and the second layer, a high gamma, and/or a low increase in air resistance after being subjected to an IPA vapor discharge. The filter media may be, for example, a HEPA filter and/or an ULPA filter.
Battery separators and related methods are generally provided. The battery separators may include one or more fiber webs. In some embodiments, one or more fiber webs of the battery separator comprises a plurality of glass fibers wherein at least a portion of the glass fibers are fused. The fiber web(s) may include, for example, glass fibers having particular glass compositions (e.g., a particular Li2O content), and/or at least two different glass fibers having a minimum difference in softening temperatures. The one or more fiber webs may be designed to have desirable properties such as relatively high structural integrity (e.g., during acid filling of the battery such as in lead-acid batteries), enhanced separator stability, and/or enhanced wettability (e.g., wettability to acid) as compared to certain existing battery separators.
A filter media comprises more than one layer of synthetic fibers. The first layer having a thickness that extends from the bottom surface to the top surface, wherein the first layer has a density that changes from a maximum density to a minimum density. The density changes non-lineariy with thickness from the bottom surface to the top surface, wherein the change in density between the bottom surface to a dimensional thickness of 0.25 from the bottom surface is less than 20% of the maximum density, and wherein the change in density between a dimensional thickness of 0.5 from the bottom surface to a dimensional thickness of 0.75 from the bottom surface is less than 20% of the maximum density. A second layer of fibers is adjacent to the bottom surface of the first layer.
Filter media including a filtration layer comprising fibers (e.g., synthetic fibers) comprising a flame retardant and related components, systems, and methods associated herewith are provided. In some embodiments, a filtration layer may include a nonwoven web (e.g., wet-laid nonwoven web) comprising fibers including a certain flame retardant that has a relatively low concentration of or is substantially free of certain undesirable and/or toxic components (e.g., halogens). In certain embodiments, the nonwoven web may also comprise a blend of fibers. For instance, in some embodiments, the nonwoven web may also comprise a blend of coarse and fine diameter synthetic fibers that impart beneficial performance properties to the filtration layer. In some embodiments, the filtration layer may be designed to have a desirable flame retardancy (e.g., Fl rating, Kl rating) and performance properties without compromising certain mechanical properties (e.g., pleatability of the media) and/or environmental attributes (e.g., relatively low toxicity). Filter media described herein may be particularly well-suited for applications that involve filtering air, though the media may also be used in other applications.
B01D 39/20 - Other self-supporting filtering material of inorganic material, e.g. asbestos paper or metallic filtering material of non-woven wires
B01D 46/10 - Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
B32B 5/06 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments characterised by a fibrous layer needled to another layer, e.g. of fibres, of paper
C23C 14/06 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
D01F 1/07 - Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
D03D 15/12 - Woven fabrics characterised by the material or construction of the yarn or other warp or weft elements used using heat-resistant or fireproof threads
D04H 1/64 - Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
39.
MULTI-LAYERED ELECTRET-CONTAINING FILTRATION MEDIA
Filter media for filtering gas streams (e.g., air) are described herein. In some embodiments, the filter media may be designed to have desirable properties such as stable filtration efficiency, high oil repellency, low instantaneous resistance, and/or stable service life. In certain embodiments, one or more layers of the media may have a certain value of basis weight over air permeability (and/or a ratio of a value of basis weight over air permeability between two layers). The filter media may optionally comprise a support layer with a relatively high air permeability (e.g., greater than or equal to 1100 CFM). In some cases, the filter media may have a relatively low initial resistance and/or may have a particular final El efficiency. The filter media described herein may be particularly well-suited for applications that involve filtering gas streams (e.g., face masks, cabin air filtration, vacuum filtration, respirator equipment, as well as residential heating ventilation and air conditioning (HVAC) and industrial HVAC systems), though the media may also be used in other applications.
Filter media for filtering gas streams (e.g., air) are described herein. In some embodiments, the filter media may be designed to have desirable properties such as stable filtration efficiency, high oil repellency, low instantaneous resistance, and/or stable service life. One or more layers of the media may have a certain value of thickness over instantaneous resistance (and/or a ratio of thickness over instantaneous resistance between two layers). The filter media described herein may be particularly well-suited for applications that involve filtering gas streams (e.g., face masks, cabin air filtration, vacuum filtration, respirator equipment), though the media may also be used in other applications.
Filter media comprising fine staple fibers and related components, systems, and methods associated therewith are provided. In some embodiments, a filter media may include a layer (e.g., a wet laid layer) comprising polymeric staple fibers having a relatively small average diameter (e.g., less than or equal to about 1 micron). The polymeric staple fiber layer may be designed to impart desirable properties to the filter media, such as a high particulate efficiency and/or fluid separation efficiency, while having relatively minimal or no adverse effects on one or more properties of the filter media that are important for a given application. The filter media, described herein, may be particularly well- suited for a variety of applications.
Filter media, filter elements and methods for filtering gas stream are described. In some embodiments, the filter media may comprise a fiber web comprising a plurality of fibers and having a particular oil repellency level. The surface chemistry of the fiber web may be tailored to impart a particular surface energy density that matches the energy of the fluid being removed. In some embodiments, the fiber web may be wrapped around a core to form two or more layers around the core. The fiber web may be perforated. In certain embodiments, a gas stream comprising a fluid may be passed through the fiber element such that at least a portion of the fluid coalesces on the fiber web. The filter unit as described herein may be well-suited for applications that involve filtering gas streams containing oil and the like to prevent fouling of the filter caused by oil or liquids.
Filter media comprising a filtration layer comprising synthetic fibers (e.g., pleatable backer layer) and related components, systems, and methods associated herewith are provided. In some embodiments, the filtration layer comprising synthetic fibers may be a non-woven web comprising a blend of coarse and fine diameter fibers. The filtration layer comprising synthetic fibers may be designed to have desirable performance properties without compromising certain mechanical properties, such as the pleatability of the media. In some embodiments, a filter media, described herein, may comprise the filtration layer comprising synthetic fibers and an efficiency layer. Filter media, as described herein, may be particularly well-suited for applications that involve filtering air, though the media may also be used in other applications.
Filter media including a waved filtration layer are described herein. The filtration layer may be held in a waved configuration by a support layer. In some cases, the filtration layer may have a combination of characteristics (e.g., mean flow pore size, basis weight, amongst others) that can lead to enhanced filtration performance (e.g., reduced air permeability decrease), in particular, in high humidity environments. The filter media may be used to form a variety of filter elements for use in various applications.
B01D 29/07 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with flat filtering elements supported with corrugated, folded or wound filtering sheets
B01D 69/02 - Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
Filter media, including those suitable for fuel and/or hydraulic applications, and related components, systems, and methods associated therewith are provided. In some embodiments, a filter media may include a non-woven layer comprising blend of glass fibers and polymeric staple fibers. The polymeric staple fibers may have a relatively small diameter. The non-woven layer comprising the fiber may have desirable properties such as one or more of a low micron rating for beta efficiency, high dust holding capacity, and/or a low resistance to fluid flow. In certain embodiments, the filter media may include two or more layers, at least one of the layers including a non-woven layer comprising the fiber blend. In some such cases, the filter media may include one or more layers that serve to enhance the overall properties of the filter media.
Filter media comprising nanofibers and related components, systems, and methods associated therewith are provided. In some embodiments, a filter media may comprise a first fiber web and a second fiber web designed to impart beneficial properties to the filter media. For instance, in some embodiments, the first fiber web may provide high particulate efficiency and the second fiber web may provide suitable capacity. In some embodiments, the first and second fiber webs may have certain properties (e.g., water contact angle, surface energy) that are similar or substantially the same. The similarities between the first and second fiber webs may serve to enhance the structural stability of the filter media under various conditions (e.g., high temperature, high pressure, steam sterilization) and/or permeability to certain fluids (e.g., water). Filter media, as described herein, may be particularly well-suited for applications that involve liquid filtration.
B01D 29/00 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor
B01D 39/00 - Filtering material for liquid or gaseous fluids
B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
Battery separators are generally provided. In some embodiments, the battery separators may comprise a non-woven web including a plurality of inorganic particles (e.g., silica). The non-woven web may include, in some embodiments, a plurality of relatively coarse glass fibers (e.g., having an average diameter of greater than about 1.5 microns), e.g., such that the non-woven web has a particular largest pore size and median pore size. The combination of inorganic particles with a non-woven web having features described herein may exhibit enhanced electrolyte stratification distance and/or reduced electrolyte filling time. In some embodiments, such improvements may be achieved while having relatively minimal or no adverse effects on another property of the battery separator and/or the overall battery.
Non-woven webs that can be used as battery separators for batteries, such as lead acid batteries, are generally provided. In some embodiments, battery separators comprising a non-woven web including one or more chemical additives are provided. The chemical additives may impart beneficial properties, such as enhanced separator stability and/or battery performance. In some embodiments, the chemical additive(s) may confer resistance to oxidation, heavy metal deposition, and/or formation of short circuits during cycling of a battery including the battery separator. The respective characteristics and/or amounts of the chemical additive(s) may be selected to impart desirable properties while having relatively minimal or no adverse effects on another property of the battery separator and/or the battery.
Filter media comprising fine staple fibers and related components, systems, and methods associated therewith are provided. In some embodiments, a filter media may include a layer (e.g., a wet laid layer) comprising polymeric staple fibers having a relatively small average diameter (e.g., less than or equal to about 1 micron). The polymeric staple fiber layer may be designed to impart desirable properties to the filter media, such as a high particulate efficiency and/or fluid separation efficiency, while having relatively minimal or no adverse effects on one or more properties of the filter media that are important for a given application. The filter media, described herein, may be particularly well- suited for a variety of applications.
Filter media comprising a pre-filter layer and related components, systems, and methods associated therewith are provided. In some embodiments, the pre-filter layer may be designed to impart desirable properties to the filter media, such as a high gamma and/or long service life, while having relatively minimal or no adverse effects on another property of the filter media that is important for a given application. For instance, a pre-filter layer may be used to improve the upstream removal of fine particulate matter, which may clog a downstream efficiency layer comprising submicron fibers and reduce filtration performance. The pre-filter layer may be configured to increase service life and/or increase the gamma of the filter media. Filter media, as described herein, may be particularly well- suited for applications that involve filtering air, though the media may also be used in other applications.
The present disclosure relates to filter media having one or more pre-filter layers disposed upstream a main filtration layer. The main filtration layer may include synthetic polymer fibers (e.g., continuous meltblown fibers). A coating (e.g., binder resin) may be suitably applied to at least a portion of the main filtration layer (e.g., saturated, impregnated) and/or other layers of the filter media (e.g., pre-filter layer(s), scrim, etc.), or portions thereof. In some embodiments, the coating has a cure temperature that is comparatively less than a shrinkage temperature of the synthetic polymer fibers of the filtration layer(s). In some embodiments, the coating may coat a 5 cm x 5 cm area, or a majority area, of the outer surface of the second layer. In some embodiments, the second layer has a pressure drop of less than about 80 kPa, a mean flow pore size of between about 0.05 micron and about 30 microns with the standard deviation of the mean flow pore size of the second layer being less than about 10 microns.
B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
B01D 39/20 - Other self-supporting filtering material of inorganic material, e.g. asbestos paper or metallic filtering material of non-woven wires
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
B32B 5/28 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
Disclosed are battery separators comprising glass fibers and having a basis weight (gsm), a specific surface area (m2/g), a density (gsm/mm) and a mean pore size (μιη), which satisfy the equation disclosed herein, provided that: the specific surface area is less than 1.5 m2/g, or the density is greater than 180 gsm/mm. Also disclosed are batteries comprising the battery separators, and processes for making the separators.
Disclosed is a battery separator, comprising two fiber regions comprising glass fibers, and a middle fiber region disposed between them comprising larger average diameter fibers and specified amounts of silica, or fine fibers, or both; and processes for making the separator. Also disclosed is a battery separator, comprising a fiber region and either one or two silica-containing region(s) adjacent thereto, each of the regions containing a specified amount of silica; and processes for making the separator. Such separators are useful, e.g., in lead-acid batteries.
Fiber webs that include an acid scavenger are provided. In certain embodiments, the acid scavenger may be immobilized within a resin and/or on the fiber web. In some embodiments, such fiber webs are used in filter media. The filter media may be suitable for filtering fluids that contain one or more acids. The acid scavenger may serve to complex and/or neutralize acids in the vicinity of the fiber web, thereby rending the fiber web more durable against degradation in acidic environments. The respective characteristics and amounts of the acid scavenger on the fiber web may be selected to impart desirable properties to the fiber web, including enhanced mechanical and performance properties (e.g., relatively high strength and lifetime) during filtration. Filter media formed of the fiber webs may be particularly well-suited for applications that involve filtering lubricating oil or hydraulic fluids, though the media may also be used in other applications.
Filter media, including those suitable for hydraulic and/or other applications, and related filter elements and methods associated therewith, are provided. In some embodiments, a filter media described herein may include a layer (e.g., a non-woven layer) comprising a blend of glass fibers and polymeric fibers. The polymeric fibers may comprise a plurality of charged particles at least partially embedded within the polymeric fibers. In some embodiments, the layer comprising the fiber blend may result in an increased air permeability, dust holding capacity, and/or hydraulic gamma (a high ratio of air permeability to efficiency), as compared to filter media that do not include such charged particles.
The present disclosure provides a method of casting ribs on substrate, said method comprising acts of, mounting applicator comprising plurality of nozzles and polymer filled into the applicator, placing the substrate below the nozzles of the applicator, applying pressure onto the melt polymer to cast plurality of polymer ribs of predetermined shape on the substrate, and cooling the substrate casted with ribs.
Filter media incorporating one or more filtration layers that include fibers including fiber portions orientated at a non-zero angle with respect to a surface of the filtration layer are provided. In some embodiments, at least a part of the fiber portions are positioned at an angle of at least 20 degrees (e.g., between 46 degrees and 90 degrees, or between 61 degrees and 90 degrees) with respect to a surface of the filtration layer or an outer or cover layer of the media. This orientation of fiber portions may result in an increased efficiency (e.g., average efficiency and/or initial efficiency) compared to similar filter media that do not include such oriented fiber portions.
B01D 39/14 - Other self-supporting filtering material
B01D 46/54 - Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
B32B 5/12 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments characterised by the relative arrangement of fibres or filaments of adjacent layers
B32B 5/14 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
Surface modified filter media, including surface modified filter media having enhanced performance characteristics, are provided. In some embodiments, a filter media may comprise two or more layers designed to enhance fluid separation efficiency. One or more of the layers may have at least a portion of a surface that is modified to alter and/or enhance the wettability of the surface with respect to a particular fluid. In certain embodiments involving a filter media including more than one surface modified layer, at least one surface modified layer may have a greater air permeability and/or mean flow pore size than that of another surface modified layer. Such a configuration of layers may result in the media having enhanced fluid separation properties compared to filter media that do not include such modified layers or configuration of layers, all other factors being equal. The filter media may be well-suited for a variety of applications, including filtering fuel, air, and lube oil.
B01D 24/00 - Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
Fiber webs that may be used as filter media are provided. In some embodiments, the filter media may include multiple layers. Each layer may be designed to have separate functions in the filter media. For example, a first layer may be provided for improving dust holding capacity, a second layer for improving efficiency, and a third layer for providing support and strength to the media. By designing the layers to have separate functions, each layer may be optimized to enhance its function without negatively impacting the performance of another layer of the media.
In some embodiments, a battery separator described herein may comprise a layer having a relatively low apparent density; for example, the density that includes any unoccupied space within the outermost boundaries of the layer may be relatively low. The low apparent density may be attributed to, at least in part, the geometry of the layer. For instance, in some embodiments, the layer may include undulations and/or have at least one non-planar surface (e.g., a corrugated layer; an embossed layer). In some embodiments, a battery comprising a layer having a relatively low apparent density may have desirable properties, including relatively low electrical resistance and/or relatively high capacity. The battery separators described herein may be well suited for a variety of battery types, including lead acid batteries.
Filter media, including those suitable for hydraulic applications, and related components, systems, and methods associated therewith are provided. In some embodiments, a filter media may include a non- woven layer comprising blend of glass fibers and polymeric staple fibers. The polymeric staple fibers may have a relatively small diameter. The non- woven layer comprising the fiber may have desirable properties such as one or more of a low micron rating for beta efficiency, high dust holding capacity, and/or a low resistance to fluid flow. In certain embodiments, the filter media may include two or more layers, at least one of the layers including a non-woven layer comprising the fiber blend. In some such cases, the filter media may include one or more layers that serve to enhance the overall properties of the filter media.
B01D 24/00 - Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
B01D 39/02 - Loose filtering material, e.g. loose fibres
B01D 39/06 - Inorganic material, e.g. asbestos fibres, glass beads or fibres
Fiber webs which are used in filter media are described herein. In some embodiments, the fiber webs include fibrillated fibers and optionally non-fibrillated fibers, amongst other optional components (e.g., binder resin). In some embodiments, the fiber webs include limited amounts of, or no, glass fiber. The respective characteristics and amounts of the fibrillated fibers are selected to impart desirable properties including mechanical properties and filtration properties (e.g., dust holding capacity and efficiency), amongst other benefits.
Filter media suitable for various applications and related components, systems, and methods associated therewith are desclibed. Th filter media may include a composite filter media structure having a substrate and at least one fine fiber layer. The fine fiber layer ma include a plurality of glass fibers having an average fiber diameter of less than 2 microns; or, at least 70% by weight of the glass fiber within the fine fiber layer has a fiber diameter of less than 2 microns. The fine fiber layer may further include a fluorochemical composition, an organosilicon composition and may optionally include a binder composition that comprises less than 2% by weight of the fine fiber layer. The filter media may exhibit both a relatively high gamma and favorable mechanical properties.
B01D 39/06 - Inorganic material, e.g. asbestos fibres, glass beads or fibres
B01D 39/08 - Filter cloth, i.e. woven, knitted or interlaced material
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
Filter media having a gradient in a property and methods associated with such media are provided. In some embodiments, a filter media may have a gradient in mean pore size. The gradient in mean pore size may be across at least a portion of the thickness of the filter media. In some embodiments, the gradient can be represented by an exponential function. The exponential gradient in mean pore size may impart desirable properties to the filter media including enhanced filtration properties (e.g., relatively high dust holding capacity and efficiency), amongst other benefits. The filter media may be particularly well-suited for applications that involve filtering liquids (e.g., hydraulics, fuel, lube, water), though the media may also be used in other applications.
Polymer compositions that may be used to form fibers for a fiber web are generally described. In some embodiments, certain properties of the polymer compositions (e.g., molecular weight distribution, melt flow index, melt elasticity, and/or melt toughness) may allow the formation of fiber webs having fine fibers and a relatively low amount of process defects. In some instances, these properties of the polymer composition may be achieved by combining two or more polymer components. Fiber webs formed using the polymer composition may have increased performance and/or better structural characteristics compared to fibers webs formed using a single polymer component.
Disclosed is a battery separator, comprising a coarse fiber region comprising fibers, such as glass fibers, having an average diameter of greater than or equal to 2 µm; a first fine fiber region comprising glass fibers having an average diameter of less than or equal to 2 µm, and a second fine fiber region comprising glass fibers having an average diameter of less than or equal to 2 µm, wherein the coarse fiber region is disposed between the first fine fiber region and the second fine fiber region, and wherein the thickness of the coarse fiber region constitutes 1-49% of the sum of the thicknesses of the coarse fiber region, the first fine fiber region and the second fine fiber region. Such a separator is useful, e.g., in a lead-acid battery, where during filling of the battery with acid, the separator enhances the diffusion of acid toward the interior region.
Fiber webs that may be used as filter media are provided. In some embodiments, the filter media may include multiple layers. Each layer may be designed to have separate functions in the filter media. For example, a first layer may be provided for improving dust holding capacity, a second layer for improving efficiency, and a third layer for providing support and strength to the media. By designing the layers to have separate functions, each layer may be optimized to enhance its function without negatively impacting the performance of another layer of the media.
B01D 29/50 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
B01D 39/18 - Other self-supporting filtering material of organic material, e.g. synthetic fibres the material being cellulose or derivatives thereof
Fiber webs that may be coated and used in filter media are provided. In some embodiments, the fiber web is a non-woven web that is coated with a resin comprising fibers. For example, the resin may include fibers that have sizes (e.g., diameters) in the nano or micron range. In some cases, the fibers distributed within the resin are fibrillated fibers. The respective characteristics and amounts of the fibers in the resin may be selected to impart desirable properties including enhanced mechanical properties and filtration properties (e.g., relatively high strength and air permeability), amongst other benefits.
Fiber webs that may be coated and used in filter media are provided. In some embodiments, the fiber web is a non- woven web that is coated with a resin including at least two components (e.g., a first component and a second component) that may react with one another to form a copolymer. In some embodiments, the coated fiber web may be sufficiently self-supporting, durable, and strong, such that filter media and/or elements formed of the web do not require additional support structures (e.g., a scrim).
Filter media suitable for various applications and related components, systems, and methods associated therewith are described. The filter media may include a composite structure having a mixture comprising fibrillated fibers (e.g., lyocell) and functional particles. The filter media may exhibit favorable absorption and/or adsorption characteristics. A method of preparing a filter media is provided. The method comprises mixing a plurality of fibrillated fibers and functional particles together to form a mixture comprising fibers and particles; applying a first electrostatic charge to the mixture; adding a binder material to the mixture, the binder material having a second electrostatic charge opposite in polarity from the first electrostatic charge; and forming the filter media from the mixture.
Filter media suitable for various applications and related components, systems, and methods associated therewith are described. The filter media may include a fiber web having a mixture comprising non-fibrillated synthetic fibers and fibrillated fibers, such as lyocell. The fiber web may also include multi-component fibers (e.g., bi-component fibers). In some embodiments, glass fibers are not incorporated into the fiber web.
Fine fiber products including fiber webs, as well as related assemblies, systems and methods, are described. In some embodiments, fiber webs described herein may include fine fibers and relatively low amounts of degraded polymer formed during a fiber extrusion process. The fiber webs may be used for filter media applications.
B01D 24/00 - Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
B28B 3/20 - Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
Fiber webs which are used in filter media are described herein. In some embodiments, the fiber webs include fibrillated fibers and optionally non-fibrillated fibers, amongst other optional components (e.g., binder resin). In some embodiments, the fiber webs include limited amounts of, or no, glass fiber. The respective characteristics and amounts of the fibrillated fibers are selected to impart desirable properties including mechanical properties and filtration properties (e.g., dust holding capacity and efficiency), amongst other benefits.
B01D 24/00 - Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
Methods and systems for charging fiber webs, including those suitable for use as filter media, are provided. In some embodiments, the methods provided herein involve charging a fiber web by passing a substance through the web under suitable conditions to produce a charged article. The substance may be, for example, a substantially non-polar liquid or gas, a compressed fluid, and/or a supercritical fluid (e.g., carbon dioxide). In some embodiments, the method of charging includes releasing the substance from a container, passing the substance through the fiber web, and, optionally, drawing the substance into a vacuum apparatus after it passes through the fiber web.
The disclosure describes compositions and methods for producing a change in the voltage at which hydrogen gas is produced in a lead acid battery. The compositions and methods relate to producing a concentration of one or more metal ions in the lead acid battery electrolyte. The various compositions disclosed include battery electrode plate grids designed to produce a concentration of one or more metal ions in the lead acid battery electrolyte. The disclosure also describes resin coated battery components or battery components coated with a metal oxide layer in which the coatings produce a concentration of one or more metal ions in the lead acid battery electrolyte.
Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods involve a first system for forming a fiber web (e.g., a wet laid system or non- wet laid system) and additionally one or more coating units. The first system for forming a fiber web may be used to form one or more fibrous layers of the fiber web, and the coating unit may be used to form an additional fibrous layer of the fiber web. In some embodiments, the systems and methods can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods involve designs which allow improved control of the fiber web forming process. For example, in certain embodiments involving the flowing of more than one fiber mixtures, the amount of mixing of the fiber mixtures may be controlled to produce fiber webs having different structural and/or performance characteristics. In some embodiments, the systems and methods can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods may involve the use of one or more fiber mixtures to form a fiber web. The fiber mixtures may flow in different portions of a system for forming a fiber web that may be separated by a lamella, and may join at a fiber web forming zone to produce a fiber web having multiple layers. The amount of mixing of the fiber mixtures at or near the fiber web forming zone may be controlled to produce fiber webs having different structural and/or performance characteristics. In some embodiments, the systems and methods described herein can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.
Fine fiber products including fiber webs, as well as related assemblies, systems and methods, are described. In some embodiments, fiber webs described herein may include fine fibers and relatively low amounts of degraded polymer formed during a fiber extrusion process. The fiber webs may be used for filter media applications.
The present disclosure generally relates to filter media including glass fibers. The fiber characteristics (e.g., composition, dimensions) are selected to impart the desired solubility, filtration and mechanical properties so that the filter media may be used in the desired application.
Filter media suitable for various applications (e.g., hydraulic) and related components, systems, and methods associated therewith are described. The filter media may include a fiber web having a mixture of glass fibers and fibers that are fibrillated. The fibrillated fibers, for example, may be formed of lyocell.
B32B 17/06 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance
Filter media, including those suitable for hydraulic applications, and related components, systems, and methods associated therewith are provided. The filter media described herein may include two or more layers, at least one of the layers having a relatively high percentage of microglass fibers. Additionally, the filter media may be designed such that the ratio of average fiber diameters between two layers is relatively small, which can lead to a relatively low resistance ratio between the layers. In some embodiments, at least one layer of the filter media comprises synthetic polymer fibers. Certain filter media described herein may have desirable properties including high dirt holding capacity and a low resistance to fluid flow. The media may be incorporated into a variety of filter element products including hydraulic filters.
The disclosure describes compositions and methods for producing a change in the voltage at which hydrogen gas is produced in a lead acid battery. The compositions and methods relate to producing a concentration of one or more metal ions in the lead acid battery electrolyte. The compositions include glass based compositions that are included as part of various battery components, such as the battery separator, pasting paper, additives to battery paste, etc. Various battery separators are described including glass fiber based separators as well as polymeric separators.
A composition including glass fibers with a surface atomic concentration of oxygen in sp3 bonds with silicon of at least about 34 % wherein the fibers are formed into a battery separator.
Filter media are described. The filter media may include multiple layers. In some embodiments, the filter media include a nanofiber layer adhered to another layer. In some embodiments, the layer to which the nanofiber layer is adhered is formed of multiple fiber types (e.g., fibers that give rise to structures having different air permeabilities and/or pressure drops). In some embodiments, the nanofiber layer is adhered to a single -phase or a multi-phase layer. In some embodiments, the nanofiber layer is manufactured from a meltblown process. The filter media may be designed to have advantageous properties including, in some cases, a high dust particle capture efficiency and/or a high dust holding capacity.
Articles such as filter media, which include dendrimers and/or other components, are provided. The filter media may further include a water repellant (e.g., a fluorinated species) to impart desirable properties to the media such as high water repellency. The filter media may also have a high efficiency as a function of pressure drop (i.e., high gamma values). In some embodiments, the filter media includes a fiber web which may be formed of various components such as glass fibers. The fiber web can also include additional components such as synthetic fibers, binder components, as well as other additives. The media may be incorporated into a variety of filter element products.
Various high performance, high efficiency filter media are provided that are cost effective and easy to manufacture. In particular, various filter media are provided having at least one layer with a waved configuration that results in an increased surface area, thereby enhancing various properties of the filter media. The filter media can be used to form a variety of filter elements for use in various applications.
The fiber webs described herein may be incorporated into filter media and filter elements. The fiber webs may exhibit a high dust holding capacity. The fiber webs may also exhibit a low thickness. The fiber webs may be sufficiently flexible and/or deformable so that they may be processed to include a series of waves (also known as flutes) that extend along the cross-machine direction.
The fiber webs described herein may be incorporated into filter media and filter elements. The webs may exhibit a high permeability and stiffness, at a low thickness. The stiffness can be sufficient for the webs to be pleated to include sharp, well-defined peaks which can be maintained in a stable configuration during use.
The fiber webs described herein may be incorporated into filter media and filter elements. The fiber webs may exhibit a low surface electrical resistivity. The fiber webs may also be sufficiently flexible and/or deformable so that they may be processed to include a series of waves (also known as flutes) that extend along the cross-machine direction.
Filter media, including those suitable for hydraulic applications, and related components, systems, and methods associated therewith are provided. The filter media described herein may include two or more layers, at least one of the layers having a relatively high percentage of microglass fibers. Additionally, the filter media may be designed such that the ratio of average fiber diameters between two layers is relatively small, which can lead to a relatively low resistance ratio between the layers. The filter media has desirable properties including high dirt holding capacity with low basis weight and a low resistance to fluid flow. The media may be incorporated into a variety of filter element products including hydraulic filters.
B01D 39/00 - Filtering material for liquid or gaseous fluids
B01D 35/00 - Filtering devices having features not specifically covered by groups , or for applications not specifically covered by groups ; Auxiliary devices for filtration; Filter housing constructions
B01D 46/00 - Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
F02M 37/22 - Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines, e.g. arrangements in the feeding system
Various high performance, high efficiency filter media are provided that are cost effective and easy to manufacture. In particular, various filter media are provided having at least one layer with a waved configuration that results in an increased surface area, thereby enhancing various properties of the filter media. The filter media can be used to form a variety of filter elements for use in various applications.
B32B 17/06 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance
Various high performance, high efficiency filter media are provided that are cost effective and easy to manufacture. In particular, various filter media are provided having at least one layer with a waved configuration that results in an increased surface area, thereby enhancing various properties of the filter media. The filter media can be used to form a variety of filter elements for use in various applications.
Various high performance, high efficiency, long service interval air filter media that are cost effective and easy to manufacture are provided. The filter media of the present invention can have at least two layers comprising blends of binder and non- binder fibers that are thermally bonded to one another and set to caliper in a high velocity forced draft oven. The layers can also be subsequently resin saturated, dried, and optionally cured. The resulting media can be characterized as having a gradient in properties such as fiber composition, fiber diameter, solidity, basis weight, and saturant content.
An HVAC filter media is provided having an improved filtration efficiency and a high MERV rating, as well as methods for making the same. In one exemplary embodiment, an HVAC filter media is formed from a coarse nonwoven web having a fine fiber web mated thereto. The resulting filter media preferably has a MERV rating of at least about 7.
Filter media are provided having improved conductivity to enhance filtration efficiency and/or dissipate static charge, and methods for making the same. In one exemplary embodiment, the filter media can include a filtration substrate, and at least one conductive coating disposed on at least a portion of the filtration substrate. In use, the conductive coating is coupled to an energy source and it is effective to emit ions when energy is delivered thereto to increase the efficiency of the filtration substrate and/or to dissipate or eliminate static charge generated during filtration.
patents
