Freeport Minerals Corporation

United States of America

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IPC Class
C22B 15/00 - Obtaining copper 20
C22B 3/02 - Apparatus therefor 19
C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes 17
C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds 12
B01D 11/04 - Solvent extraction of solutions which are liquid 11
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Registered / In Force 39
Found results for  patents

1.

SYSTEM AND METHOD FOR ACTIVATING DEEP RAFFINATE INJECTION BASED ON COLUMN TEST PREDICTIVE MODEL

      
Application Number 18398701
Status Pending
Filing Date 2023-12-28
First Publication Date 2024-04-18
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions
  • C22B 15/00 - Obtaining copper
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations
  • G06Q 50/02 - Agriculture; Fishing; Mining

2.

SYSTEM AND METHOD FOR ACTIVATING DEEP RAFFINATE INJECTION BASED ON ORE PLACEMENT

      
Application Number 18398613
Status Pending
Filing Date 2023-12-28
First Publication Date 2024-04-18
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions
  • C22B 15/00 - Obtaining copper
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations
  • G06Q 50/02 - Agriculture; Fishing; Mining

3.

ACID MIST SUPPRESSION IN COPPER ELECTROWINNING

      
Application Number 18492514
Status Pending
Filing Date 2023-10-23
First Publication Date 2024-02-15
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Sandoval, Scot Philip
  • Tallman, Stanberg Lee
  • Sanders, William Duane
  • Gebrehiwot, Ephrem Lemlem
  • Tyab, Aron

Abstract

A method of acid mist suppression in copper electrowinning is described. In various embodiments, at least one liquid licorice root extract, powdered licorice root extract, or reconstituted licorice extract is added in an amount sufficient to the acidic electrolyte solution of the copper electrowinning process to suppress acid mist from the acidic electrolyte solution during the copper electrowinning process. In various embodiments, combinations of licorice extract and surfactant show synergies in acid mist suppression during copper electrowinning.

IPC Classes  ?

  • C25D 3/38 - Electroplating; Baths therefor from solutions of copper
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • C25C 7/06 - Operating or servicing

4.

CHEMICAL IMPACTS ON A LEACH STOCKPILE

      
Application Number 18485143
Status Pending
Filing Date 2023-10-11
First Publication Date 2024-02-01
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Richardson, Steven Chad
  • Crossman, Raquel
  • Caro, Cristian
  • Cheng, Kevin
  • Blosser, Rosemary D.
  • Briggs, Amelia

Abstract

The system may include a secondary irrigation feature that determines a percent of overlap of each of a plurality of submodules in a first lift over each of a plurality of submodules in a second lift and adjusts at least one of leaching operations or a leaching model based on the total tonnage weighted average of metal in the second lift. The method may further comprise determining an acid gap based on a difference between total acid given and total acid consumption; and further adjusting at least one of the leaching operations or the leaching model based on the acid gap. The method may further comprise determining a percentage of compacted material based on the material that is compacted and irrigated divided by the material that is irrigated; and further adjusting at least one of the leaching operations or the leaching model based on the percentage of compacted material.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/02 - Agriculture; Fishing; Mining
  • C22B 15/00 - Obtaining copper
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations

5.

SYSTEMS, DEVICES AND METHODS FOR IMPROVED EFFICIENCY OF BALL MILLS

      
Application Number 18476951
Status Pending
Filing Date 2023-09-28
First Publication Date 2024-01-25
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor Coray, Dale

Abstract

A drum assembly for a ball mill system may comprise: a drum having a first flange extending axially forward from a first radial wall, a second flange extending axially aft from a second radial wall, and a cylinder shell extending axially from a first radially outer end of the first radial wall to a second radially outer end of the second radial wall; a frame coupled to the first flange; and an inlet liner coupled to the frame, the inlet liner comprising a plurality of inlet segments disposed circumferentially adjacent to each other, the inlet liner defining an inlet radius for the drum assembly.

IPC Classes  ?

  • B02C 17/22 - Lining for containers
  • B02C 17/18 - Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls - Details

6.

SYSTEMS AND METHODS FOR SUBSURFACE METAL RECOVERY

      
Application Number 18480354
Status Pending
Filing Date 2023-10-03
First Publication Date 2024-01-25
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Clayton, Casey J.
  • Sanchez, Richard Melecio
  • Crossman, Raquel
  • Issoe, Luciano Kiniti
  • Ni, Tianfang
  • Klesov, Oleksandr
  • Gerdes, Luke
  • Alam, Muneeb
  • Robertson, Joanna M.
  • Zenner, Chase
  • Dean, Jr., John Warren

Abstract

The present disclosure provides a method comprising determining an ore map for a heap to identify a location of a recoverable metal value in the heap, delivering a leaching solution from a leaching solution source to a leaching solution regulating system, regulating at least one of a pressure, a mass flow rate, or a volumetric flow rate of the leaching solution to achieve a first target operational condition, wherein the first target operational condition is selected to optimize a set of operational parameters to maximize recovery of the recoverable metal value, delivering the leaching solution at the first target operational condition from the leaching solution regulating system to a subsurface leaching distribution system, and delivering the leaching solution at the first target operational condition from the subsurface leaching distribution system to the location of the recoverable metal value under a surface of the heap to leach and recover at least one metal value.

IPC Classes  ?

  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • G05D 16/20 - Control of fluid pressure characterised by the use of electric means
  • G08B 21/18 - Status alarms
  • C22B 15/00 - Obtaining copper

7.

SYSTEMS AND METHODS FOR IMPROVED RAFFINATE INJECTION

      
Application Number 18480377
Status Pending
Filing Date 2023-10-03
First Publication Date 2024-01-25
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Lyons, Sarah
  • Robertson, Joanna M.
  • Clayton, Casey J.
  • Sanchez, Richard Melecio
  • Crossman, Raquel
  • Issoe, Luciano Kiniti
  • Ni, Tianfang
  • Klesov, Oleksandr
  • Gerdes, Luke
  • Alam, Muneeb
  • Zenner, Chase
  • Dean, Jr., John Warren

Abstract

The present disclosure provides a method comprising determining an ore map for a heap to identify a location of a recoverable metal-bearing material in the heap, wherein the metal-bearing material comprises iron and at least one other metal value, delivering a leaching solution from a leaching solution source to a leaching solution regulating system, wherein the leaching solution comprises an effective amount of citric acid and hydrogen peroxide, regulating at least one of a pressure, a mass flow rate, or a volumetric flow rate of the leaching solution to achieve a target operational condition, wherein the target operational condition is selected to optimize a set of operational parameters to maximize recovery of the at least one other metal value, delivering the leaching solution at the target operational condition from the leaching solution regulating system to the subsurface leaching distribution system, and delivering the leaching solution at the target operational condition from the subsurface leaching distribution system to the location of the recoverable metal-bearing material under a surface of the heap to leach and recover the at least one other metal value.

IPC Classes  ?

  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • G05D 16/20 - Control of fluid pressure characterised by the use of electric means
  • G08B 21/18 - Status alarms
  • C22B 15/00 - Obtaining copper

8.

SYSTEM AND METHOD FOR DETERMINING CHANGES TO A HEAT PROFILE OF A STOCKPILE

      
Application Number 17850855
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Richardson, Steven Chad
  • Freeman, Robyn
  • Gerdes, Luke
  • Tinsley, Margaret Alden
  • Geislinger, Dana
  • Sanyal, Akaash
  • Gaddie, Travis
  • Alam, Muneeb
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G05B 19/418 - Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control (DNC), flexible manufacturing systems (FMS), integrated manufacturing systems (IMS), computer integrated manufacturing (CIM)

9.

SYSTEM AND METHOD FOR DETERMINING ESTIMATED REMAINING MINERAL IN A STOCKPILE

      
Application Number 17850864
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Klesov, Oleksandr
  • Gerdes, Luke
  • Geislinger, Dana
  • Tinsley, Margaret Alden
  • Freeman, Robyn
  • Sanyal, Akaash
  • Alam, Muneeb
  • Crossman, Raquel
  • Gaddie, Travis
  • Richardson, Steven Chad
  • Ni, Tianfang
  • Demieville, Cory A.
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/06 - Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
  • G06Q 50/02 - Agriculture; Fishing; Mining
  • G01N 33/24 - Earth materials

10.

SYSTEM AND METHOD FOR DETERMINING LOCATIONS FOR RECOVERABLE MINERAL IN A STOCKPILE

      
Application Number 17850874
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Issoe, Luciano Kiniti
  • Ni, Tianfang
  • Klesov, Oleksandr
  • Gerdes, Luke
  • Crossman, Raquel
  • Alam, Muneeb
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Demieville, Cory A.
  • Freeman, Robyn

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06N 5/04 - Inference or reasoning models
  • G06N 5/02 - Knowledge representation; Symbolic representation

11.

SYSTEM AND METHOD FOR DETERMINING A DUMP LOCATION FOR A VEHICLE

      
Application Number 17850895
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Gaddie, Travis
  • Geislinger, Dana
  • Tinsley, Margaret Alden
  • Issoe, Luciano Kiniti
  • Ni, Tianfang
  • Alam, Muneeb
  • Gerdes, Luke
  • Klesov, Oleksandr
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Demieville, Cory A.
  • Freeman, Robyn

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/08 - Logistics, e.g. warehousing, loading or distribution; Inventory or stock management

12.

System and method for adjusting leaching operations based on leach analytic data

      
Application Number 18306534
Grant Number 11893519
Status In Force
Filing Date 2023-04-25
First Publication Date 2023-12-28
Grant Date 2024-02-06
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/02 - Agriculture; Fishing; Mining
  • C22B 15/00 - Obtaining copper
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations

13.

SYSTEM AND METHOD FOR ADJUSTING LEACHING OPERATIONS BASED ON LEACH ANALYTIC DATA

      
Application Number 18306640
Status Pending
Filing Date 2023-04-25
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/02 - Agriculture; Fishing; Mining
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations
  • C22B 15/00 - Obtaining copper
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions

14.

System and method for activating deep raffinate injection based on leach analytic data

      
Application Number 18339998
Grant Number 11948103
Status In Force
Filing Date 2023-06-22
First Publication Date 2023-12-28
Grant Date 2024-04-02
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions
  • C22B 15/00 - Obtaining copper
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations
  • G06Q 50/02 - Agriculture; Fishing; Mining

15.

SYSTEM AND METHOD FOR DETERMINING A LOCATION OF ORE IN A STOCKPILE

      
Application Number 17850866
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Demieville, Cory A.
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

16.

SYSTEM AND METHOD FOR DETERMINING LIFT HEIGHTS OF A STOCKPILE

      
Application Number 17850880
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Tinsley, Margaret Alden
  • Sanyal, Akaash
  • Freeman, Robyn
  • Gaddie, Travis
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G01C 21/00 - Navigation; Navigational instruments not provided for in groups

17.

SYSTEM AND METHOD FOR ASSIGNING A HAUL TRUCK DUMP TO A LOCATION

      
Application Number 17850884
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-12-28
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Issoe, Luciano Kiniti
  • Ni, Tianfang
  • Gerdes, Luke
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Demieville, Cory A.
  • Freeman, Robyn
  • Klesov, Oleksandr

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G01C 21/00 - Navigation; Navigational instruments not provided for in groups
  • G06N 5/02 - Knowledge representation; Symbolic representation

18.

System and method for adjusting leaching operations based on leach analytic data

      
Application Number 18306749
Grant Number 11823099
Status In Force
Filing Date 2023-04-25
First Publication Date 2023-11-21
Grant Date 2023-11-21
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Issoe, Luciano Kiniti
  • Ni, Tianfang
  • Klesov, Oleksandr
  • Gerdes, Luke
  • Crossman, Raquel
  • Alam, Muneeb
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Demieville, Cory A.
  • Freeman, Robyn

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/02 - Agriculture; Fishing; Mining
  • C22B 15/00 - Obtaining copper
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations

19.

SYSTEMS AND METHODS FOR MONITORING METAL RECOVERY SYSTEMS

      
Application Number 18124333
Status Pending
Filing Date 2023-03-21
First Publication Date 2023-07-20
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Dean, Jr., John Warren
  • Wooten, Christopher
  • Zenner, Chase

Abstract

Various embodiments provide a leaching solution monitoring module comprising a first leaching solution distribution system interface, a flow meter in fluid communication with the first leaching solution distribution system interface, the flow meter in fluid communication a 3-way pressure regulator, and a second leaching solution distribution system interface in fluid communication with the 3-way pressure regulator.

IPC Classes  ?

  • C22B 3/02 - Apparatus therefor
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • G08B 21/18 - Status alarms
  • G05D 16/20 - Control of fluid pressure characterised by the use of electric means

20.

Systems, devices and methods for improved efficiency of ball mills

      
Application Number 17574971
Grant Number 11772101
Status In Force
Filing Date 2022-01-13
First Publication Date 2023-07-13
Grant Date 2023-10-03
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor Coray, Dale

Abstract

A drum assembly for a ball mill system may comprise: a drum having a first flange extending axially forward from a first radial wall, a second flange extending axially aft from a second radial wall, and a cylinder shell extending axially from a first radially outer end of the first radial wall to a second radially outer end of the second radial wall; a frame coupled to the first flange; and an inlet liner coupled to the frame, the inlet liner comprising a plurality of inlet segments disposed circumferentially adjacent to each other, the inlet liner defining an inlet radius for the drum assembly.

IPC Classes  ?

  • B02C 17/22 - Lining for containers
  • B02C 17/18 - Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls - Details

21.

System and method for adjusting leaching operations based on leach analytic data

      
Application Number 17985446
Grant Number 11681959
Status In Force
Filing Date 2022-11-11
First Publication Date 2023-06-20
Grant Date 2023-06-20
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/02 - Agriculture; Fishing; Mining
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations
  • C22B 15/00 - Obtaining copper
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions

22.

System and method including multi-circuit solution extraction for recovery of metal values from metal-bearing materials

      
Application Number 18090725
Grant Number 11932919
Status In Force
Filing Date 2022-12-29
First Publication Date 2023-05-04
Grant Date 2024-03-19
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a metal recovery process comprising a solvent extraction process. In an exemplary embodiment, the solution extraction system comprises a plant with a first and second circuit. A high-grade pregnant leach solution (“HGPLS”) is provided to the first and second circuit, and a low-grade pregnant leach solution (“LGPLS”) is provided to the second circuit. The first circuit produces a rich electrolyte, which can be forwarded to a primary metal recovery, and a low-grade raffinate, which can be forwarded to a secondary metal recovery process. The second circuit produces a rich electrolyte, which can also be forwarded to the primary metal recovery process. The first and second circuits are in fluid communication with each other.

IPC Classes  ?

  • C22B 3/02 - Apparatus therefor
  • B01D 11/02 - Solvent extraction of solids
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells

23.

Acid mist suppression in copper electrowinning

      
Application Number 17961871
Grant Number 11807952
Status In Force
Filing Date 2022-10-07
First Publication Date 2023-04-13
Grant Date 2023-11-07
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Sandoval, Scot Philip
  • Tallman, Stanberg Lee
  • Sanders, William Duane
  • Gebrehiwot, Ephrem Lemlem
  • Tyab, Aron

Abstract

A method of acid mist suppression in copper electrowinning is described. In various embodiments, at least one liquid licorice root extract, powdered licorice root extract, or reconstituted licorice extract is added in an amount sufficient to the acidic electrolyte solution of the copper electrowinning process to suppress acid mist from the acidic electrolyte solution during the copper electrowinning process. In various embodiments, combinations of licorice extract and surfactant show synergies in acid mist suppression during copper electrowinning.

IPC Classes  ?

  • C25C 1/00 - Electrolytic production, recovery or refining of metals by electrolysis of solutions
  • C25D 3/38 - Electroplating; Baths therefor from solutions of copper
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • C25C 7/06 - Operating or servicing

24.

ACID MIST SUPPRESSION IN COPPER ELECTROWINNING

      
Application Number 17961917
Status Pending
Filing Date 2022-10-07
First Publication Date 2023-04-13
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Sandoval, Scot Philip
  • Tallman, Stanberg Lee
  • Sanders, William Duane
  • Gebrehiwot, Ephrem Lemlem
  • Tyab, Aron

Abstract

A method of acid mist suppression in copper electrowinning is described. In various embodiments, at least one liquid licorice root extract, powdered licorice root extract, or reconstituted licorice extract is added in an amount sufficient to the acidic electrolyte solution of the copper electrowinning process to suppress acid mist from the acidic electrolyte solution during the copper electrowinning process. In various embodiments, combinations of licorice extract and surfactant show synergies in acid mist suppression during copper electrowinning.

IPC Classes  ?

  • C25D 3/38 - Electroplating; Baths therefor from solutions of copper

25.

METHODS AND SYSTEMS FOR LEACHING A METAL-BEARING MATERIAL

      
Application Number 17945451
Status Pending
Filing Date 2022-09-15
First Publication Date 2023-03-23
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor Lyons, Sarah

Abstract

Methods for recovering a metal value from a metal-bearing material are provided. The method comprises agglomerating the metal-bearing material with an agglomeration solution comprising a raffinate, an oxidant, and citric acid or salts thereof to form an agglomerated metal-bearing material; leaching the agglomerated metal-bearing material with a leaching solution comprising the raffinate and the citric acid or salts thereof to produce a pregnant leaching solution and a leached material; re-oxidizing the leached material with a curing solution comprising the raffinate and the oxidant; and recovering the metal value from the pregnant leach solution to produce the raffinate.

IPC Classes  ?

  • C22B 15/00 - Obtaining copper
  • C22B 1/16 - Sintering; Agglomerating
  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • C22B 3/16 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions

26.

METHODS AND SYSTEMS FOR LEACHING A METAL-BEARING MATERIAL USING HYDROGEN PEROXIDE AND CITRIC ACID

      
Application Number 17945438
Status Pending
Filing Date 2022-09-15
First Publication Date 2023-03-23
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor Lyons, Sarah

Abstract

A system and method for recovering a metal value from a metal-bearing material is provided. The method includes agglomerating the metal-bearing material with an agglomeration solution, which contains a raffinate and hydrogen peroxide, to form an agglomerated metal-bearing material. The method further includes leaching the agglomerated metal-bearing material with a leaching solution, which contains the raffinate and citric acid, to produce a pregnant leaching solution. The method further includes recovering the metal value from the pregnant leaching solution to produce the raffinate.

IPC Classes  ?

  • C22B 3/16 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions
  • C22B 1/16 - Sintering; Agglomerating

27.

System and method for adjusting leaching operations based on leach analytic data

      
Application Number 17850834
Grant Number 11521138
Status In Force
Filing Date 2022-06-27
First Publication Date 2022-12-06
Grant Date 2022-12-06
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Geislinger, Dana
  • Gaddie, Travis
  • Tinsley, Margaret Alden
  • Alam, Muneeb
  • Richardson, Steven Chad
  • Sanyal, Akaash
  • Crossman, Raquel
  • Ni, Tianfang
  • Demieville, Cory A.
  • Gerdes, Luke
  • Freeman, Robyn
  • Klesov, Oleksandr
  • Issoe, Luciano Kiniti

Abstract

The method may comprise receiving historical data (e.g., mineralogy data, irrigation data, raffinate data, heat data, lift height data, geographic data on ore placement and/or blower data); training a predictive model using the historical data to create a trained predictive model; adding future assumption data to the trained predictive model; running the forecast engine for a plurality of parameters to obtain forecast data for a mining production target; comparing the forecast data for the mining production target to the actual data for the mining production target; determining deviations between the forecast data and the actual data, based on the comparing; and changing each of the plurality of parameters from the forecast data to the actual data to determine a contribution to the deviations for each of the plurality of parameters.

IPC Classes  ?

  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/02 - Agriculture; Fishing; Mining
  • C22B 15/00 - Obtaining copper
  • C22B 3/06 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions
  • G06Q 10/06 - Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling

28.

System and method for liquid-organic particle separation

      
Application Number 17831662
Grant Number 11898222
Status In Force
Filing Date 2022-06-03
First Publication Date 2022-09-15
Grant Date 2024-02-13
Owner FREEPORT MINERALS CORPORATON (USA)
Inventor Richardson, Steven

Abstract

The present invention provides a method and system for separating a liquid from organic particles. The mixer-settler extraction cell includes a flow distributor. The flow distributor comprises a chevron-shaped series of welded plates, which separates the incoming flow stream of liquid and organic particles from one another.

IPC Classes  ?

  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • B01D 17/02 - Separation of non-miscible liquids
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • B01D 21/00 - Separation of suspended solid particles from liquids by sedimentation

29.

Systems and methods for monitoring metal recovery systems

      
Application Number 17733171
Grant Number 11639539
Status In Force
Filing Date 2022-04-29
First Publication Date 2022-08-18
Grant Date 2023-05-02
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Dean, Jr., John Warren
  • Wooten, Christopher
  • Zenner, Chase

Abstract

Various embodiments provide a leaching solution monitoring module comprising a first leaching solution distribution system interface, a flow meter in fluid communication with the first leaching solution distribution system interface, the flow meter in fluid communication a 3-way pressure regulator, and a second leaching solution distribution system interface in fluid communication with the 3-way pressure regulator.

IPC Classes  ?

  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • G05D 16/10 - Control of fluid pressure without auxiliary power the sensing element being a piston or plunger
  • G05D 16/20 - Control of fluid pressure characterised by the use of electric means
  • C22B 3/02 - Apparatus therefor
  • C22B 15/00 - Obtaining copper
  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • E21B 43/28 - Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent

30.

System and method including multi-circuit solution extraction for recovery of metal values from metal-bearing materials

      
Application Number 17366653
Grant Number 11584974
Status In Force
Filing Date 2021-07-02
First Publication Date 2021-10-28
Grant Date 2023-02-21
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a metal recovery process comprising a solvent extraction process. In an exemplary embodiment, the solution extraction system comprises a plant with a first and second circuit. A high-grade pregnant leach solution (“HGPLS”) is provided to the first and second circuit, and a low-grade pregnant leach solution (“LGPLS”) is provided to the second circuit. The first circuit produces a rich electrolyte, which can be forwarded to a primary metal recovery, and a low-grade raffinate, which can be forwarded to a secondary metal recovery process. The second circuit produces a rich electrolyte, which can also be forwarded to the primary metal recovery process. The first and second circuits are in fluid communication with each other.

IPC Classes  ?

  • C22B 3/02 - Apparatus therefor
  • B01D 11/02 - Solvent extraction of solids
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells

31.

Systems and methods for monitoring metal recovery systems

      
Application Number 17223404
Grant Number 11332808
Status In Force
Filing Date 2021-04-06
First Publication Date 2021-08-05
Grant Date 2022-05-17
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Dean, Jr., John Warren
  • Wooten, Christopher
  • Zenner, Chase

Abstract

Various embodiments provide a leaching solution monitoring module comprising a first leaching solution distribution system interface, a flow meter in fluid communication with the first leaching solution distribution system interface, the flow meter in fluid communication a 3-way pressure regulator, and a second leaching solution distribution system interface in fluid communication with the 3-way pressure regulator.

IPC Classes  ?

  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • G05D 16/20 - Control of fluid pressure characterised by the use of electric means
  • C22B 3/02 - Apparatus therefor
  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 15/00 - Obtaining copper
  • G05D 16/10 - Control of fluid pressure without auxiliary power the sensing element being a piston or plunger
  • E21B 43/28 - Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent

32.

System and method for liquid-organic particle separation

      
Application Number 17114075
Grant Number 11359257
Status In Force
Filing Date 2020-12-07
First Publication Date 2021-03-25
Grant Date 2022-06-14
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor Richardson, Steven

Abstract

The present invention provides a method and system for separating a liquid from organic particles. The mixer-settler extraction cell includes a flow distributor. The flow distributor comprises a chevron-shaped series of welded plates, which separates the incoming flow stream of liquid and organic particles from one another.

IPC Classes  ?

  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • B01D 17/02 - Separation of non-miscible liquids
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • B01D 21/00 - Separation of suspended solid particles from liquids by sedimentation

33.

System and method for liquid-organic particle separation

      
Application Number 16534491
Grant Number 10858721
Status In Force
Filing Date 2019-08-07
First Publication Date 2020-12-08
Grant Date 2020-12-08
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor Richardson, Steven

Abstract

The present invention provides a method and system for separating a liquid from organic particles. The mixer-settler extraction cell includes a flow distributor. The flow distributor comprises a chevron-shaped series of welded plates, which separates the incoming flow stream of liquid and organic particles from one another.

IPC Classes  ?

  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • B01D 17/02 - Separation of non-miscible liquids
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • B01D 21/00 - Separation of suspended solid particles from liquids by sedimentation

34.

System and method including multi-circuit solution extraction for recovery of metal values from metal-bearing materials

      
Application Number 16671323
Grant Number 11053566
Status In Force
Filing Date 2019-11-01
First Publication Date 2020-02-27
Grant Date 2021-07-06
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a metal recovery process comprising a solvent extraction process. In an exemplary embodiment, the solution extraction system comprises a plant with a first and second circuit. A high-grade pregnant leach solution (“HGPLS”) is provided to the first and second circuit, and a low-grade pregnant leach solution (“LGPLS”) is provided to the second circuit. The first circuit produces a rich electrolyte, which can be forwarded to a primary metal recovery, and a low-grade raffinate, which can be forwarded to a secondary metal recovery process. The second circuit produces a rich electrolyte, which can also be forwarded to the primary metal recovery process. The first and second circuits are in fluid communication with each other.

IPC Classes  ?

  • C22B 3/02 - Apparatus therefor
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • B01D 11/02 - Solvent extraction of solids
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells

35.

Methods and systems for leaching a metal-bearing ore using a bio-augmentation process

      
Application Number 16425715
Grant Number 10767242
Status In Force
Filing Date 2019-05-29
First Publication Date 2019-09-19
Grant Date 2020-09-08
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Robertson, Joanna M
  • Green, Christine Rae
  • Bowman, Gabriel Elias

Abstract

A system and method for recovering a metal value from a metal-bearing ore material are provided. A metal-bearing ore can be mixed with certain substances and to form an agglomerated ore. In an intermediate state, between agglomeration and heap formation, bacteria can be added to the metal-bearing ore material to produce an augmented ore. The augmented ore can then be formed into a heap. Bacteria from the heap may be fortified to assist in bacterial growth.

IPC Classes  ?

  • C22B 3/18 - Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
  • C22B 3/02 - Apparatus therefor

36.

Systems and methods for monitoring metal recovery systems

      
Application Number 16223760
Grant Number 10975455
Status In Force
Filing Date 2018-12-18
First Publication Date 2019-04-25
Grant Date 2021-04-13
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Dean, Jr., John Warren
  • Wooten, Christopher
  • Zenner, Chase

Abstract

Various embodiments provide a leaching solution monitoring module comprising a first leaching solution distribution system interface, a flow meter in fluid communication with the first leaching solution distribution system interface, the flow meter in fluid communication a 3-way pressure regulator, and a second leaching solution distribution system interface in fluid communication with the 3-way pressure regulator.

IPC Classes  ?

  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • C22B 3/02 - Apparatus therefor
  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 15/00 - Obtaining copper
  • G05D 16/10 - Control of fluid pressure without auxiliary power the sensing element being a piston or plunger
  • G05D 16/20 - Control of fluid pressure characterised by the use of electric means
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • E21B 43/28 - Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent

37.

System and method including multi-circuit solution extraction for recovery of metal values from metal-bearing materials

      
Application Number 16020405
Grant Number 10501821
Status In Force
Filing Date 2018-06-27
First Publication Date 2018-10-25
Grant Date 2019-12-10
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a metal recovery process comprising a solvent extraction process. In an exemplary embodiment, the solution extraction system comprises a plant with a first and second circuit. A high-grade pregnant leach solution (“HGPLS”) is provided to the first and second circuit, and a low-grade pregnant leach solution (“LGPLS”) is provided to the second circuit. The first circuit produces a rich electrolyte, which can be forwarded to a primary metal recovery, and a low-grade raffinate, which can be forwarded to a secondary metal recovery process. The second circuit produces a rich electrolyte, which can also be forwarded to the primary metal recovery process. The first and second circuits are in fluid communication with each other.

IPC Classes  ?

  • C22B 5/00 - General processes of reducing to metals
  • C22B 3/02 - Apparatus therefor
  • B01D 11/02 - Solvent extraction of solids
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells

38.

System and method for parallel solution extraction of one or more metal values from metal-bearing materials

      
Application Number 16020333
Grant Number 10793958
Status In Force
Filing Date 2018-06-27
First Publication Date 2018-10-25
Grant Date 2020-10-06
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Raman, Anand
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

A process and system is provided for recovery of one or more metal values using solution extraction techniques and for metal value recovery. In an exemplary embodiment, the solution extraction system comprises a first solution extraction circuit and a second solution extraction circuit. A first metal-bearing solution is provided to the first and second circuit, and a second metal-bearing solution is provided to the first circuit. The first circuit produces a first rich electrolyte solution, which can be forwarded to primary metal value recovery, and a low-grade raffinate, which is forwarded to secondary metal value recovery. The second circuit produces a second rich electrolyte solution, which is also forwarded to primary metal value recovery. The first and second solution extraction circuits have independent organic phases and each circuit can operate independently of the other circuit.

IPC Classes  ?

  • C25C 1/22 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of metals not provided for in groups
  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/02 - Apparatus therefor
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 34/34 - Obtaining molybdenum
  • C22B 59/00 - Obtaining rare earth metals
  • C25C 1/00 - Electrolytic production, recovery or refining of metals by electrolysis of solutions
  • C22B 60/02 - Obtaining thorium, uranium or other actinides
  • C22B 19/00 - Obtaining zinc or zinc oxide
  • C25C 1/08 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese of nickel or cobalt
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • C22B 61/00 - Obtaining metals not elsewhere provided for in this subclass
  • C25C 1/10 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese of chromium or manganese

39.

Systems and methods for improved metal recovery using ammonia leaching

      
Application Number 16011037
Grant Number 10662502
Status In Force
Filing Date 2018-06-18
First Publication Date 2018-10-18
Grant Date 2020-05-26
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Robertson, Joanna M
  • Bolles, Thomas R
  • Gertenbach, Dennis D

Abstract

Systems and methods for basic leaching are provided. In various embodiments, a method is provided comprising leaching a slurry comprising a copper bearing material and an ammonia leach medium, adding copper powder to the slurry, separating the slurry into a pregnant leach solution and solids, and performing a solvent extraction on the pregnant leach solution to produce an loaded aqueous stream.

IPC Classes  ?

  • C22B 15/00 - Obtaining copper
  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/14 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic alkaline solutions containing ammonia or ammonium salts

40.

Systems and methods for monitoring metal recovery systems

      
Application Number 15989614
Grant Number 10190190
Status In Force
Filing Date 2018-05-25
First Publication Date 2018-09-27
Grant Date 2019-01-29
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Dean, Jr., John Warren
  • Wooten, Christopher
  • Zenner, Chase

Abstract

Various embodiments provide a leaching solution monitoring module comprising a first leaching solution distribution system interface, a flow meter in fluid communication with the first leaching solution distribution system interface, the flow meter in fluid communication a 3-way pressure regulator, and a second leaching solution distribution system interface in fluid communication with the 3-way pressure regulator.

IPC Classes  ?

  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 15/00 - Obtaining copper
  • E21B 43/28 - Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/02 - Apparatus therefor
  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means

41.

Systems and methods for monitoring metal recovery systems

      
Application Number 15539328
Grant Number 09982321
Status In Force
Filing Date 2015-09-14
First Publication Date 2017-12-14
Grant Date 2018-05-29
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Dean, Jr., John Warren
  • Wooten, Christopher
  • Zenner, Chase

Abstract

Various embodiments provide a leaching solution monitoring module comprising a first leaching solution distribution system interface, a flow meter in fluid communication with the first leaching solution distribution system interface, the flow meter in fluid communication a 3-way pressure regulator, and a second leaching solution distribution system interface in fluid communication with the 3-way pressure regulator.

IPC Classes  ?

  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 15/00 - Obtaining copper
  • E21B 43/28 - Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent
  • C22B 3/02 - Apparatus therefor
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means

42.

System and method for parallel solution extraction of one or more metal values from metal-bearing materials

      
Application Number 15240383
Grant Number 09856570
Status In Force
Filing Date 2016-08-18
First Publication Date 2016-12-08
Grant Date 2018-01-02
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Raman, Anand
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a process and system for recovery of one or more metal values using solution extraction techniques and to a system for metal value recovery. In an exemplary embodiment, the solution extraction system comprises a first solution extraction circuit and a second solution extraction circuit. A first metal-bearing solution is provided to the first and second circuit, and a second metal-bearing solution is provided to the first circuit. The first circuit produces a first rich electrolyte solution, which can be forwarded to primary metal value recovery, and a low-grade raffinate, which is forwarded to secondary metal value recovery. The second circuit produces a second rich electrolyte solution, which is also forwarded to primary metal value recovery. The first and second solution extraction circuits have independent organic phases and each circuit can operate independently of the other circuit.

IPC Classes  ?

  • C22B 19/00 - Obtaining zinc or zinc oxide
  • C22B 3/02 - Apparatus therefor
  • C25C 1/22 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of metals not provided for in groups
  • C25C 1/08 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese of nickel or cobalt
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
  • C25C 1/00 - Electrolytic production, recovery or refining of metals by electrolysis of solutions
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 34/34 - Obtaining molybdenum
  • C22B 59/00 - Obtaining rare earth metals
  • C22B 60/02 - Obtaining thorium, uranium or other actinides
  • C22B 61/00 - Obtaining metals not elsewhere provided for in this subclass

43.

System and method including multi-circuit solution extraction for recovery of metal values from metal-bearing materials

      
Application Number 14920768
Grant Number 10036080
Status In Force
Filing Date 2015-10-22
First Publication Date 2016-02-25
Grant Date 2018-07-31
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a metal recovery process comprising a solvent extraction process. In an exemplary embodiment, the solution extraction system comprises a plant with a first and second circuit. A high-grade pregnant leach solution (“HGPLS”) is provided to the first and second circuit, and a low-grade pregnant leach solution (“LGPLS”) is provided to the second circuit. The first circuit produces a rich electrolyte, which can be forwarded to a primary metal recovery, and a low-grade raffinate, which can be forwarded to a secondary metal recovery process. The second circuit produces a rich electrolyte, which can also be forwarded to the primary metal recovery process. The first and second circuits are in fluid communication with each other.

IPC Classes  ?

  • C22B 19/00 - Obtaining zinc or zinc oxide
  • C22B 3/02 - Apparatus therefor
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • B01D 11/02 - Solvent extraction of solids
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells

44.

System and method for parallel solution extraction of one or more metal values from metal-bearing materials

      
Application Number 14832742
Grant Number 10036096
Status In Force
Filing Date 2015-08-21
First Publication Date 2015-12-17
Grant Date 2018-07-31
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Raman, Anand
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a process and system for recovery of one or more metal values using solution extraction techniques and to a system for metal value recovery. In an exemplary embodiment, the solution extraction system comprises a first solution extraction circuit and a second solution extraction circuit. A first metal-bearing solution is provided to the first and second circuit, and a second metal-bearing solution is provided to the first circuit. The first circuit produces a first rich electrolyte solution, which can be forwarded to primary metal value recovery, and a low-grade raffinate, which is forwarded to secondary metal value recovery. The second circuit produces a second rich electrolyte solution, which is also forwarded to primary metal value recovery. The first and second solution extraction circuits have independent organic phases and each circuit can operate independently of the other circuit.

IPC Classes  ?

  • C25C 1/00 - Electrolytic production, recovery or refining of metals by electrolysis of solutions
  • C25C 1/22 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of metals not provided for in groups
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 3/02 - Apparatus therefor
  • C25C 1/10 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese of chromium or manganese
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 19/00 - Obtaining zinc or zinc oxide
  • C22B 34/34 - Obtaining molybdenum
  • C22B 59/00 - Obtaining rare earth metals
  • C22B 60/02 - Obtaining thorium, uranium or other actinides
  • C22B 61/00 - Obtaining metals not elsewhere provided for in this subclass
  • C25C 1/08 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese of nickel or cobalt
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells

45.

Methods and systems for leaching a metal-bearing ore

      
Application Number 14427535
Grant Number 10370738
Status In Force
Filing Date 2013-09-05
First Publication Date 2015-08-13
Grant Date 2019-08-06
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Robertson, Joanna M
  • Green, Christine Rae
  • Bowman, Gabriel Elias

Abstract

A system and method for recovering a metal value from a metal-bearing ore material are provided. A metal-bearing ore can be mixed with certain substances and to form an agglomerated ore. In an intermediate state, between agglomeration and heap formation, bacteria can be added to the metal-bearing ore material to produce an augmented ore. The augmented ore can then be formed into a heap. Bacteria from the heap may be fortified to assist in bacterial growth.

IPC Classes  ?

  • C22B 3/18 - Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
  • C22B 3/02 - Apparatus therefor

46.

System and method for parallel solution extraction of one or more metal values from metal-bearing materials

      
Application Number 13829328
Grant Number 09023313
Status In Force
Filing Date 2013-03-14
First Publication Date 2013-08-22
Grant Date 2015-05-05
Owner Freeport Minerals Corporation (USA)
Inventor
  • Raman, Anand
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a process and system for recovery of one or more metal values using solution extraction techniques and to a system for metal value recovery. In an exemplary embodiment, the solution extraction system comprises a first solution extraction circuit and a second solution extraction circuit. A first metal-bearing solution is provided to the first and second circuit, and a second metal-bearing solution is provided to the first circuit. The first circuit produces a first rich electrolyte solution, which can be forwarded to primary metal value recovery, and a low-grade raffinate, which is forwarded to secondary metal value recovery. The second circuit produces a second rich electrolyte solution, which is also forwarded to primary metal value recovery. The first and second solution extraction circuits have independent organic phases and each circuit can operate independently of the other circuit.

IPC Classes  ?

  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C22B 3/02 - Apparatus therefor
  • C25C 1/00 - Electrolytic production, recovery or refining of metals by electrolysis of solutions

47.

System and method for parallel solution extraction of one or more metal values from metal-bearing materials

      
Application Number 13837158
Grant Number 09447483
Status In Force
Filing Date 2013-03-15
First Publication Date 2013-08-15
Grant Date 2016-09-20
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Raman, Anand
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a process and system for recovery of one or more metal values using solution extraction techniques and to a system for metal value recovery. In an exemplary embodiment, the solution extraction system comprises a first solution extraction circuit and a second solution extraction circuit. A first metal-bearing solution is provided to the first and second circuit, and a second metal-bearing solution is provided to the first circuit. The first circuit produces a first rich electrolyte solution, which can be forwarded to primary metal value recovery, and a low-grade raffinate, which is forwarded to secondary metal value recovery. The second circuit produces a second rich electrolyte solution, which is also forwarded to primary metal value recovery. The first and second solution extraction circuits have independent organic phases and each circuit can operate independently of the other circuit.

IPC Classes  ?

  • C22B 3/02 - Apparatus therefor
  • C25B 9/00 - Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • C22B 60/02 - Obtaining thorium, uranium or other actinides
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • B01D 11/04 - Solvent extraction of solutions which are liquid
  • C25C 1/00 - Electrolytic production, recovery or refining of metals by electrolysis of solutions
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 19/00 - Obtaining zinc or zinc oxide
  • C22B 34/34 - Obtaining molybdenum
  • C22B 59/00 - Obtaining rare earth metals
  • C22B 61/00 - Obtaining metals not elsewhere provided for in this subclass

48.

Systems and methods for metal recovery

      
Application Number 13716836
Grant Number 09340849
Status In Force
Filing Date 2012-12-17
First Publication Date 2013-06-20
Grant Date 2016-05-17
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Robertson, Joanna M
  • Bolles, Thomas R
  • Hazen, Wayne W
  • May, Lawrence D
  • Smith, Jay C
  • Baughman, David R

Abstract

Various embodiments provide a process roasting a metal bearing material under oxidizing conditions to produce an oxidized metal bearing material, roasting the oxidized metal bearing material under reducing conditions to produce a roasted metal bearing material, and leaching the roasted metal bearing material in a basic medium to yield a pregnant leach solution.

IPC Classes  ?

  • C22B 1/02 - Roasting processes
  • C22B 23/00 - Obtaining nickel or cobalt
  • C25C 1/00 - Electrolytic production, recovery or refining of metals by electrolysis of solutions
  • C22B 3/02 - Apparatus therefor
  • C22B 3/14 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic alkaline solutions containing ammonia or ammonium salts
  • C22B 3/12 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic alkaline solutions
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • C25C 7/02 - Electrodes; Connections thereof

49.

System and method including multi-circuit solution extraction for recovery of metal values from metal-bearing materials

      
Application Number 13331717
Grant Number 09169533
Status In Force
Filing Date 2011-12-20
First Publication Date 2013-06-20
Grant Date 2015-10-27
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Morgan, Jason M
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a metal recovery process comprising a solvent extraction process. In an exemplary embodiment, the solution extraction system comprises a plant with a first and second circuit. A high-grade pregnant leach solution (“HGPLS”) is provided to the first and second circuit, and a low-grade pregnant leach solution (“LGPLS”) is provided to the second circuit. The first circuit produces a rich electrolyte, which can be forwarded to a primary metal recovery, and a low-grade raffinate, which can be forwarded to a secondary metal recovery process. The second circuit produces a rich electrolyte, which can also be forwarded to the primary metal recovery process. The first and second circuits are in fluid communication with each other.

IPC Classes  ?

  • C22B 15/00 - Obtaining copper
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds
  • B01D 11/02 - Solvent extraction of solids
  • B01D 11/04 - Solvent extraction of solutions which are liquid

50.

Controlled copper leach recovery circuit

      
Application Number 13736568
Grant Number 08828353
Status In Force
Filing Date 2013-01-08
First Publication Date 2013-05-16
Grant Date 2014-09-09
Owner Freeport Minerals Corporation (USA)
Inventor
  • Savage, Barbara J.
  • Meadows, David G.
  • Hazen, Wayne W.

Abstract

The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.

IPC Classes  ?

  • C22B 15/00 - Obtaining copper
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 3/26 - Treatment or purification of solutions, e.g. obtained by leaching by liquid-liquid extraction using organic compounds

51.

Methods and systems for recovering rhenium from a copper leach

      
Application Number 13724860
Grant Number 08491700
Status In Force
Filing Date 2012-12-21
First Publication Date 2013-05-16
Grant Date 2013-07-23
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Waterman, Brett T.
  • Dixon, Steve Nels
  • Morelli, Theresa Linne
  • Owusu, George
  • Ormsby, Stefka Todorova

Abstract

Various embodiments provide new methods of rhenium recovery. The methods can include subjecting a metal-bearing solution to an activated carbon bed, and adsorbing rhenium onto the activated carbon. The methods can also include heating a basic aqueous elution solution and eluting the rhenium from the activated carbon with the heated elution solution. The methods can also incorporate an ion exchange as a rhenium recovery apparatus.

IPC Classes  ?

  • B01D 15/00 - Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
  • B01D 15/04 - Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor with ion-exchange materials as adsorbents
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • C22B 9/00 - General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
  • C22B 61/00 - Obtaining metals not elsewhere provided for in this subclass
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper

52.

System and method for parallel solution extraction of one or more metal values from metal-bearing materials

      
Application Number 13331699
Grant Number 08420048
Status In Force
Filing Date 2011-12-20
First Publication Date 2013-04-16
Grant Date 2013-04-16
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Raman, Anand
  • Morgan, Jason M.
  • Savage, Barbara J
  • Meadows, David G
  • Hazen, Wayne W

Abstract

The present disclosure relates to a process and system for recovery of one or more metal values using solution extraction techniques and to a system for metal value recovery. In an exemplary embodiment, the solution extraction system comprises a first solution extraction circuit and a second solution extraction circuit. A first metal-bearing solution is provided to the first and second circuit, and a second metal-bearing solution is provided to the first circuit. The first circuit produces a first rich electrolyte solution, which can be forwarded to primary metal value recovery, and a low-grade raffinate, which is forwarded to secondary metal value recovery. The second circuit produces a second rich electrolyte solution, which is also forwarded to primary metal value recovery. The first and second solution extraction circuits have independent organic phases and each circuit can operate independently of the other circuit.

IPC Classes  ?

  • C21B 15/00 - Other processes for the manufacture of iron from iron compounds

53.

Methods and systems for leaching a metal-bearing ore for the recovery of a metal value

      
Application Number 13356711
Grant Number 08491701
Status In Force
Filing Date 2012-01-24
First Publication Date 2012-05-17
Grant Date 2013-07-23
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Uhrie, John Lawrence
  • Bowman, Gabe
  • Caro Matus, Cristian Alejandro
  • Mayta, Percy
  • Hoenecke, Scott
  • Chavez, Manuel

Abstract

A system and method for recovering a metal value from a metal-bearing ore material are provided. A metal-bearing ore can be mixed with certain substances and to form an agglomerated ore. In an intermediate state, between agglomeration and heap formation, bacteria can be added to the metal-bearing ore material to produce an augmented ore. The augmented ore can then be formed into a heap.

IPC Classes  ?

  • C22B 3/18 - Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
  • C22B 1/14 - Agglomerating; Briquetting; Binding; Granulating

54.

Copper recovery circuit

      
Application Number 13302369
Grant Number 08372361
Status In Force
Filing Date 2011-11-22
First Publication Date 2012-03-15
Grant Date 2013-02-12
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Savage, Barbara J.
  • Meadows, David G.
  • Hazen, Wayne W.

Abstract

The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.

IPC Classes  ?

  • C21B 15/00 - Other processes for the manufacture of iron from iron compounds

55.

Double contact bar insulator assembly for electrowinning of a metal

      
Application Number 13170677
Grant Number 08308920
Status In Force
Filing Date 2011-06-28
First Publication Date 2011-11-24
Grant Date 2012-11-13
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Ashford, Bret
  • Ebert, William A
  • Mollo Vega, Fernando D
  • Rasmussen, Samuel
  • Robinson, Timothy G
  • Sandoval, Scot P

Abstract

In various embodiments, the present invention provides an electrolytic cell contact bar having a first pole and a pair of second poles. The second poles are opposite in charge to the first pole and each of the pair of second poles are adjacent to and parallel to the first pole. In various embodiments, the contact bar may include an electrode holder capable of holding at least one electrode.

IPC Classes  ?

  • C25B 9/04 - Devices for current supply; Electrode connections; Electric inter-cell connections
  • C25B 9/02 - Holders for electrodes

56.

Controlled metal leach recovery circuit

      
Application Number 13188231
Grant Number 08372360
Status In Force
Filing Date 2011-07-21
First Publication Date 2011-11-17
Grant Date 2013-02-12
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Savage, Barbara J.
  • Meadows, David G.
  • Hazen, Wayne W.

Abstract

The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.

IPC Classes  ?

  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes

57.

Methods and systems for leaching a metal-bearing ore for the recovery of a metal value

      
Application Number 12545783
Grant Number 08118907
Status In Force
Filing Date 2009-08-21
First Publication Date 2010-03-11
Grant Date 2012-02-21
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Uhrie, John Lawrence
  • Bowman, Gabe
  • Caro Matus, Cristian Alejandro
  • Mayta, Percy
  • Hoenecke, Scott
  • Chavez, Manuel

Abstract

A system and method for recovering a metal value from a metal-bearing ore material are provided. A metal-bearing ore can be mixed with certain substances and to form an agglomerated ore. In an intermediate state, between agglomeration and heap formation, bacteria can be added to the metal-bearing ore material to produce an augmented ore. The augmented ore can then be formed into a heap.

IPC Classes  ?

  • C22B 3/18 - Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
  • C22B 3/42 - Treatment or purification of solutions, e.g. obtained by leaching by ion-exchange extraction
  • C22B 3/44 - Treatment or purification of solutions, e.g. obtained by leaching by chemical processes

58.

Controlled copper leach recovery circuit

      
Application Number 11856605
Grant Number 08003064
Status In Force
Filing Date 2007-09-17
First Publication Date 2009-03-19
Grant Date 2011-08-23
Owner FREEPORT MINERALS CORPORATION (USA)
Inventor
  • Savage, Barbara J.
  • Meadows, David G.
  • Hazen, Wayne W.

Abstract

The present invention relates generally to a process for controlled leaching and sequential recovery of two or more metals from metal-bearing materials. In one exemplary embodiment, recovery of metals from a leached metal-bearing material is controlled and improved by providing a high grade pregnant leach solution (“HGPLS”) and a low grade pregnant leach solution (“LGPLS”) to a single solution extraction plant comprising at least two solution extractor units, at least two stripping units, and, optionally, at least one wash stage.

IPC Classes  ?

  • C21B 15/00 - Other processes for the manufacture of iron from iron compounds