This disclosure provides systems and methods for continuous wallboard manufacturing, and in particular methods that include measuring a wallboard width and edge profiles in a post-kiln stack of at least two wallboards or more with a laser scanner, preferably a two-dimensional (2D) laser scanner positioned at a distance from a post-kiln conveyor and performing a laser scan of the stack passing by on the post-kiln conveyor.
G01B 11/04 - Measuring arrangements characterised by the use of optical techniques for measuring length, width, or thickness specially adapted for measuring length or width of objects while moving
2.
METHOD OF MAKING A SPRAYABLE SETTING TYPE COMPOUND
A method of making a setting type compound by injecting an activator compound into a plaster compound wherein the activator compound tube is coaxial and within the plaster compound tube, each at the same flowrate, the same pressure and the same viscosity. The cross sectional transverse areas of an annulus containing the plaster compound and the hole in the annulus containing the activator compound are the same.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
Stucco-cement compositions with a shortened drying time, lighter weight, high strength and reduced expansion, the compositions comprising expanded perlite and preferably also calcium aluminate cement and/or calcium sulfoaluminate cement, and methods for making and using these compositions, including pourable and/or pumpable floor underlayment slurries and methods for forming high strength underlayment on different substrates.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
A structural wall for a building is provided and includes a frame having opposing sides and a height and at least one structural panel secured to one of the sides of the frame, wherein a length of the at least one structural panel is greater than the height of the frame. An upper track is positioned over an upper end of the frame and an upper end of the at least one structural panel on each of the sides of the frame and a lower track is positioned over a lower end of the frame and a lower end of the at least one structural panel on each of the sides of the frame.
A dry construction plaster composition made with at least stucco in an amount from about 25 to about 99 wt %; hydrated lime in an amount from about 0.5 to about 75 wt %; a phosphate-based lime bucking inhibitor in an amount from about 0.01 to about 1 wt %; and a setting reaction controlling agent, wherein the setting reaction controlling agent comprises a set accelerator, a set inhibitor, or any combination thereof is provided. Methods for preparing construction plaster slurries and pastes with reduced lime bucking and methods for finishing a substrate are also provided.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/06 - Carboxylic acids; Salts, anhydrides or esters thereof containing hydroxy groups
C04B 22/16 - Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
C04B 40/00 - Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
A method and apparatus to manufacture gypsum board that directs a first portion of aqueous gypsum slurry to a front cover sheet, directs a second portion of aqueous gypsum slurry to a back cover sheet, passes the back cover sheet over a roller spaced above the front cover sheet so that a majority of the second aqueous gypsum slurry falls off the back cover sheet onto the first portion of aqueous gypsum slurry on the front cover sheet. A gypsum board made by the method or apparatus.
B28B 19/00 - Machines or methods for applying the material to surfaces to form a permanent layer thereon
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
7.
GYPSUM COMPOSITION COMPRISING UNCOOKED STARCH HAVING MID-RANGE VISCOSITY, AND METHODS AND PRODUCTS RELATED THERETO
Disclosed are product (e.g., board), slurry, and methods relating to an uncooked starch that can be used to enhance strength in one or more gypsum layers in the board. The uncooked starch has a hot water viscosity of from about 20 BU to about 300 BU according to the HWVA method, and/or a mid-range peak viscosity of from about 120 Brabender Units to about 1000 Brabender Units.
C04B 24/38 - Polysaccharides or derivatives thereof
B32B 13/02 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles embedded in it or bonded with it
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
In one aspect, a pottery plaster formulation with increased water absorption, comprising alpha stucco, continuously-calcined-in-a-kettle stucco, and a combination of Rochelle salt and one or more of the following: potassium sulfate and/or a phosphate compound. In another aspect, pottery plaster molds with increased water absorption and methods of making and using the pottery plaster molds for slip casting ceramic items.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/04 - Carboxylic acids; Salts, anhydrides or esters thereof
C04B 22/16 - Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
9.
BUILDING WITH NONCOMBUSTIBLE EXTERIOR STRUCTURAL WALL
A noncombustible exterior structural wall of a building, where the noncombustible wall includes a steel frame with a plurality of vertically oriented support studs, a plurality of noncombustible panels attached directly to the steel frame, and an exterior ornamental covering attached directly to the plurality of noncombustible panels with an absence of an air/weather membrane.
E04B 1/94 - Protection against other undesired influences or dangers against fire
E04B 1/76 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
10.
MISSLE IMPACT RESISTANT EXTERIOR SHEATHING BUILDING PANEL
An impact resistant exterior sheathing gypsum building panel with an integrated impact resistant woven mesh which protects against impact from projectiles such as those conveyed by hurricane force winds is provided. Methods for manufacturing these exterior sheathing gypsum building panels with an integrated impact resistant woven mesh are also provided. An exterior sheathing system employing the exterior sheathing cementitious building panel is provided.
E04C 2/52 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with special adaptations for auxiliary purposes, e.g. serving for locating conduits
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
B32B 29/02 - Layered products essentially comprising paper or cardboard next to a fibrous or filamentary layer
B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
E04H 9/14 - Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate against other dangerous influences, e.g. tornadoes, floods
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
11.
WALLBOARD SLURRY MIXER CONFIGURED FOR REDUCING WATER:STUCCO RATIO
An agitator for a gypsum wallboard mixer is provided and includes a circular disc with an upper surface, a drive shaft extending vertically from the upper surface, a lump ring secured to the upper surface, the lump ring being provided in a plurality of spaced, adjacent arcuate segments.
B28C 5/16 - Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials the stirrers having motion about a vertical or steeply inclined axis
B28C 5/12 - Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials
B28C 5/08 - Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
12.
INORGANIC PANELS WITH VOLCANIC ROCK BASED REINFORCEMENT AND METHODS FOR MAKING SAME
A cementitious panel system reinforced on its opposed surfaces by a fabric of basalt fiber woven or non-woven mesh. Preferably the mesh is a woven basalt scrim with thicker yarn and larger mesh openings to provide a cementitious panel with improved handling properties while retaining tensile strength and long term durability. The fabric is constructed as a mesh of high modulus strands of bundled basalt fibers. The fabric also has suitable physical characteristics for embedment within the cement matrix of the panels or panels closely adjacent the opposed faces thereof. The fabric provides a panel system with long-lasting, high strength tensile reinforcement and improved handling properties regardless of their spatial orientation during handling. Included as part of the invention are methods for making the reinforced cementitious panel.
C04B 20/00 - Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
C04B 41/00 - After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
A construction unit is provided, including a load-bearing frame including a plurality of upper horizontal members joined together at ends to form an upper frame portion, a plurality of lower horizontal members joined together at ends to form a lower frame portion, a plurality of vertical members joined to and vertically separating the upper frame portion from the lower frame portion, the vertical members being located at opposing corners defined by the upper frame portion and the lower frame portion. At least one hollow structural section is vertically positioned between the upper and lower frame portions and is fixed to the frame between adjacent pairs of the vertical members; and at least one sheathing panel joined directly to the at least one hollow structural section for forming a wall of the construction unit.
Fabric reinforcement for reinforcing alkaline cementitious matrix including warp yarns and weft yarns. To increase cohesive tensile strength of intersection points of the fabric the fabric has sufficient resinous coating over a substantial portion of the warp and weft yarns, before the fabric reinforcement is embedded within, or adhesively or mechanically bonded to the cementitious matrix, wherein the coating includes organic or inorganic adhesives/polymers, or the fabric has uncoated fabric modified by adhering fabric strands together where machine direction and cross-machine strands intersect, for example with cyanoacrylate or epoxy. Bond strength of the intersecting yarns of the fabric and the corresponding mechanical bond strength of the fabric to the cementitious matrix may also be enhanced by increasing roughness and/or surface area of the yarns and resulting fabric. Methods for making fabric, cementitious boards employing the fabric, and methods for making the cementitious board are also provided.
E04C 5/07 - Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
E04C 2/06 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement reinforced
B28B 23/00 - Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
A gypsum wallboard having a core with a central core layer and one or more densified layers is disclosed. At least one densified layer contains salt absorbent particles of zeolite and/or hydrotalcite to improve adhesion of the gypsum core to a cover sheet. Also, methods of making the gypsum wallboard and a wall system for employing the gypsum wallboard are disclosed.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 22/00 - Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators
C04B 22/10 - Acids or salts thereof containing carbon in the anion, e.g. carbonates
C04B 22/16 - Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 7/02 - Physical, chemical or physicochemical properties
B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
B32B 38/00 - Ancillary operations in connection with laminating processes
B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B28B 19/00 - Machines or methods for applying the material to surfaces to form a permanent layer thereon
A pallet centering device includes a frame upon which is mounted a plurality of conveyor rollers, the conveyor rollers mounted transverse to a direction of pallet travel. A first pallet pusher unit and a second pallet pusher unit are associated with respective sides of the support frame, both for reciprocal movement transverse to the direction of pallet travel. The first and second pallet pusher units each have pallet pusher members configured for engaging respective sides of a pallet. At least one transverse U-channel rail is mounted to the support frame beneath the conveyor rollers and defining a channel track. Each first and second pallet pusher unit has at least one depending bearing mount aligned with the channel track and provided with a bearing rotatably engaging the channel track. A drive assembly moves the first and second pallet pusher units reciprocally for centering the pallet located on the conveyor rollers.
B65G 47/28 - Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor
This disclosure provides gypsum cement compositions which comprise an aggregate stabilizing mixture containing a combination of a polysaccharide gum and a polyacrylamide-gelatin blend, and methods for making and using these compositions, including pourable/pumpable floor underlayment slurries and methods for forming high strength underlayment on different substrates.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 40/00 - Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
C04B 40/06 - Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 24/26 - Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
Embodiments of a system and a method for manufacturing calcined gypsum can include an in-line calcination control device having an x-ray analyzer. The x-ray analyzer is adapted to analyze at least one of the calcined gypsum being discharged from the calciner and the calcined gypsum being fed into a mixer of a gypsum boardline. The x-ray analyzer is configured to determine the proportion of different calcium sulphate phases found therein which can be used to control at last one of the calciner and the boardline.
Disclosed is a composite gypsum board comprising a set gypsum core disposed between face (e.g., Manila) and back (e.g., Newsline) cover sheets. The set gypsum core is formed from a core slurry comprising stucco, water, and optional additives, such as foaming agent, migrating starch, accelerator, retarder, dispersant, etc. A dense layer formed from a dense layer slurry comprising stucco, water, fiber (e.g., paper fiber), and optionally, strength-enhancing starch, is disposed between the core and the face paper. The dense layer slurry contains a greater concentration of fiber, and optionally, strength-enhancing starch, than the core slurry, but the concentration of one or more other additives (e.g., accelerator, retarder, dispersant, or combinations thereof) is lower or the same in the dense slurry as compared with the core slurry. Also disclosed is a method of making board using one board mixer. In embodiments, paper fiber is added to water to form a suspension. The suspension is introduced, while in a non-laminar state, into the dense slurry. Further disclosed is apparatus, such as an extractor and an additive injection system, which can be a part of a cementitious slurry mixing and dispensing assembly.
C04B 40/00 - Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B28C 5/02 - Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions without using driven mechanical means effecting the mixing
B28B 19/00 - Machines or methods for applying the material to surfaces to form a permanent layer thereon
An acoustic isolation mat is provided for placement between a subfloor and a finished floor. The acoustic isolation mat has a first layer placed directly upon the subfloor that includes a fiberglass-containing acoustic insulation, a second layer placed directly upon the first layer that includes an entangled polymer, and a third layer placed directly upon the second layer and below the finished floor that has a sheet of fibrous material.
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 21/14 - Layered products essentially comprising wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
B32B 21/10 - Next to a fibrous or filamentary layer
B32B 3/26 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
B32B 13/12 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
E04F 15/20 - Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
21.
CONSTRAINED LAYER FLOOR AND WALL DAMPING SYSTEMS USING HIGH-DENSITY REINFORCED CEMENT PANELS
A method is provided for assembling a wall system to an existing frame for a wall, floor or roof, including: attaching a first dense, fiber-reinforced cement panel to the frame, the panel having an interior surface facing the frame, and an exterior surface; applying a layer of acoustic dampening material is applied to the exterior surface; and attaching a second dense, fiber-reinforced cement panel to at least one of the dampening material, the first panel, and the frame. A building panel is provided, including, a first panel of dense, fiber-reinforced cement; an internal layer of acoustic dampening material; and a second panel of dense, fiber-reinforced cement such that the dampening material is sandwiched between the first and second cement panels.
A gasket for installation in a gap defined by adjacent modular construction units, each having a support frame. The gasket includes at least one layer of structural cement panel; and at least one layer of mineral wool, and the at least one layer of said panel and mineral wool has at least one plate recess configured for accommodating a support plate. A modular building construction is provided, including a plurality of modular units, each unit having a steel frame. Four adjacent units of the plurality form an intersection, and support plates are fastened at upper surfaces of corners formed by each frame. The gasket is disposed in a gap defined at the intersection, the gasket having four plate recesses for accommodating the support plates. In still another embodiment, a method of constructing a building made of modular units including the gasket.
E04B 1/94 - Protection against other undesired influences or dangers against fire
E04B 1/348 - Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
E04H 1/00 - Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
F16J 15/08 - Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 3/30 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids characterised by a layer formed with recesses or projections, e.g. grooved, ribbed
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
This invention provides gypsum wallboards with a unique microstructure where the walls between voids are enhanced in thickness and strength to substantially improve the strength and handling properties of the wallboards. A method of making lightweight gypsum wallboards is also provided.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 3/26 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
B32B 17/02 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like in the form of fibres or filaments
B32B 29/00 - Layered products essentially comprising paper or cardboard
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
A gypsum tile backer panel with a pre-impregnated or pre-coated nonwoven fiber face mat. Methods for manufacturing these gypsum tile backer panel which include applying a gypsum slurry to a pre-impregnated or pre-coated nonwoven fiber face mat are also provided. A gypsum tile backer panel system employing the gypsum tile backer panel is also provided.
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
25.
COMPOSITE STRUCTURE INCLUDING A STRUCTURAL PANEL AND A METAL SUPPORT
A composite structure for a building that includes at least one structural panel and at least one metal corrugated panel, where the at least one structural panel is secured to said at least one metal corrugated panel.
E04C 2/06 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement reinforced
E04B 5/10 - Load-carrying floor structures formed substantially of prefabricated units with metal beams or girders, e.g. with steel lattice girders
E04B 5/04 - Load-carrying floor structures formed substantially of prefabricated units with beams of concrete or other stone-like material, e.g. asbestos cement
E04B 7/22 - Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. being laminated with layers of insulating material
26.
Gypsum composition comprising uncooked starch having mid-range viscosity, and methods and products related thereto
Disclosed are product (e.g., board), slurry, and methods relating to an uncooked starch that can be used to enhance strength in one or more gypsum layers in the board. The uncooked starch has a hot water viscosity of from about 20 BU to about 300 BU according to the HWVA method, and/or a mid-range peak viscosity of from about 120 Brabender Units to about 1000 Brabender Units.
B32B 13/02 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles embedded in it or bonded with it
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
E04B 2/72 - Walls of elements of relatively thin form
Disclosed are a composite gypsum board and a method of preparing composite gypsum board. The board contains a set gypsum core sandwiched between two cover sheets. The core is formed from a slurry containing stucco, water, and optional ingredients such as foaming agent, accelerator, retarder, polyphosphate, starch, and dispersant, and core intumescent material. The board also contains at least one skim coat and/or hard edges. A face skim coat layer can be included on one side of the core, facing a face cover sheet. A back skim coat layer can be included on the other side of the core, facing a back cover sheet. Hard edges are known in the art and can be formed, e.g., continuously from a stucco slurry for forming the face and/or back skim coats. Preferably, the back skim coat layer and/or the hard edges are formed from a slurry containing stucco, water, skim coat or edge intumescent material (which have the same desired characteristics), and other optional additives as desired. The skim coat or edge intumescent material can be composed of the same material as the core intumescent material, if desired, but the skim coat and/or edge intumescent material is present in a higher relative concentration in its respective slurry than the amount of core intumescent material in the core slurry. Examples of suitable intumescent materials include expandable vermiculite (e.g., No. 4 or No. 5 according to the US naming system, or combinations thereof), expandable graphite, perlite, or any combination thereof.
B32B 3/10 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a discontinuous layer, i.e. apertured or formed of separate pieces of material
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B28B 1/00 - Producing shaped articles from the material
B28B 19/00 - Machines or methods for applying the material to surfaces to form a permanent layer thereon
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
A snap-setting joint compound with reduced calcium sulfate hemihydrate and improved sandability, as well as methods for building wall assemblies and repairing walls with the joint compound.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
Disclosed are a composite gypsum board and a method of preparing gypsum board. The board contains at least one set gypsum layer sandwiched between face and back cover sheets. The set gypsum layer is formed from at least stucco and water. The stucco material generally includes a high salt impurity content, for example, when the stucco is calcined from certain sources of low-quality synthetic gypsum. For example, in some embodiments, the salts are chloride salts, e.g., sodium chloride (NaCl), potassium chloride (KCl), magnesium chloride (MgCl2), and/or calcium chloride (CaCl2). The board and methods improve the bond between the gypsum layer(s) and at least one of the cover sheets (e.g., the back cover sheet). Also provided are methods and systems relating to drying gypsum board.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 43/00 - Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
B32B 38/00 - Ancillary operations in connection with laminating processes
30.
Apparatus and process with a vibratory angled plate and/or fixed horizontal plate for forming fiber-reinforced cementitious panels with controlled thickness
A production line and process including a moving carrier web for transporting the panel, and a device for controlling thickness of a formed, but not yet set, fiber reinforced cementitious panel slurry on the web. The thickness control device may include an angled rigid plate for contacting a downstream end of the angled plate with the slurry on the moving carrier web and a mounting stand for mounting the angled rigid. The thickness control device may include a flat horizontal plate at a fixed height over the moving carrier for contacting the entire lower surface of the horizontal plate with a facer on the slurry on the moving carrier web. Or, the thickness control device may include the angled plate and include the horizontal plate that contacts the facer.
E04F 13/16 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B28B 1/52 - Producing shaped articles from the material specially adapted for producing articles from mixtures containing fibres
E04C 2/06 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement reinforced
31.
Gypsum board containing high absorption paper and related methods
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 22/12 - Acids or salts thereof containing halogen in the anion, e.g. calcium chloride
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
32.
Flour binder for gypsum board, and related methods, product, and slurries
Disclosed is an acid-modified flour and a method of making the acid-modified flour. The acid-modified flour is desirably prepared using a dry milling process. A starting flour is combined with a strong acid to form a mixture. The mixture is heated. A neutralizer is added to increase the pH of the mixture. If desired, the mixture can be dried and any agglomerates can be removed. The acid-modified flour can be used as a binder in a slurry for preparing one or more gypsum layers in a gypsum board.
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
C09J 103/02 - Starch; Degradation products thereof, e.g. dextrin
B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
B32B 38/00 - Ancillary operations in connection with laminating processes
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
Disclosed are product (e.g., panels), slurry, and methods relating to an uncooked starch having a mid-range peak viscosity (i.e., from about 120 Brabender Units to about 900 Brabender Units).
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 22/16 - Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
B28B 11/14 - Apparatus or processes for treating or working the shaped articles for dividing shaped articles by cutting
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B28B 17/02 - Conditioning the material prior to shaping
34.
METHOD OF PREPARING GYPSUM WALLBOARD FROM HIGH SALT GYPSUM, AND RELATED PRODUCT
Disclosed are a composite gypsum board and a method of preparing composite gypsum board. The board contains set gypsum layers sandwiched between two cover sheets. The set gypsum layers are formed from at least stucco and water. The set gypsum layers include a board core and one or more skim coat layers. The set gypsum core makes up a substantial thickness (e.g., at least about 90%, at least about 92%, at least about 95%, or at least about 97%) of the total thickness of all the gypsum layers. A first skim coat layer is included on one side of the core, facing a first (face) cover sheet. A second skim coat layer is included on the other side of the core, facing a second (back) cover sheet. At least the second skim layer is formed from a slurry that contains starch. The stucco material generally includes a high salt impurity content, for example, when the stucco is calcined from certain sources of low-quality synthetic gypsum. For example, in some embodiments, the salts are chloride salts, e.g., sodium chloride (NaCl), potassium chloride (KCl), magnesium chloride (MgCl2), and/or calcium chloride (CaCl2).
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 9/02 - Layered products essentially comprising a particular substance not covered by groups comprising animal or vegetable substances
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
A gypsum slurry mixer output canister is provided, including a canister housing having an upper end, an opposite lower end and defining a canister interior, a cover secured to the upper end, a slurry inlet in operational relationship to the upper end, a spiral block associated with the upper end, and having a helical flow surface depending into the interior. A flow distributor is secured to the lower end and is in fluid communication with the interior, and a slurry outlet is defined by the lower canister housing end.
B01F 5/06 - Mixers in which the components are pressed together through slits, orifices, or screens
B28C 5/12 - Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials
B28C 5/38 - Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means
B01F 25/431 - Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
B01F 25/4314 - Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor with helical baffles
36.
Lightweight, reduced density fire rated gypsum panels
A reduced weight, reduced density gypsum panel that includes high expansion vermiculite with fire resistance capabilities that are at least comparable to (if not better than) commercial fire rated gypsum panels with a much greater gypsum content, weight and density.
B28B 1/50 - Producing shaped articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
C04B 20/06 - Expanding clay, perlite, vermiculite or like granular materials
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 38/00 - Ancillary operations in connection with laminating processes
B28B 11/12 - Apparatus or processes for treating or working the shaped articles for removing parts of the articles by cutting
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
E04B 1/94 - Protection against other undesired influences or dangers against fire
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
An impact resistant exterior sheathing gypsum building panel with an integrated impact resistant woven mesh which protects against impact from projectiles such as those conveyed by hurricane force winds is provided. Methods for manufacturing these exterior sheathing gypsum building panels with an integrated impact resistant woven mesh are also provided. An exterior sheathing system employing the exterior sheathing cementitious building panel is provided.
E04C 2/52 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with special adaptations for auxiliary purposes, e.g. serving for locating conduits
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
B32B 29/02 - Layered products essentially comprising paper or cardboard next to a fibrous or filamentary layer
B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
E04H 9/14 - Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate against other dangerous influences, e.g. tornadoes, floods
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
A device is provided for closing, sealing and conveying corrugated cartons having a top flap and a next adjacent flap, and includes a frame, a moving conveyor belt associated with the frame and defining a track with an inlet end and an outlet end, and a fixed bracket secured to the frame and having a first plurality of linearly aligned rollers defining a first side of the track. A movable bracket is associated with the frame, having a second plurality of linearly aligned rollers defining a second side of the track and being transversely movable relative to the track under operator control.
B65B 51/02 - Applying adhesives or sealing liquids
B65B 57/02 - Automatic control, checking, warning or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
B65B 7/20 - Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
A joint compound including calcium sulfate hemihydrate and/or at least one filler, wherein a total amount of the at least one filler and/or calcium sulfate hemihydrate is at least about 50 wt % of the joint compound on a dry (water-free) basis, preferably the filler comprises calcium carbonate, calcium sulfate dihydrate, or calcium sulfate anhydrite, or a mixture thereof; binder at up to about 15 wt % of the joint compound on a dry basis; polymer thickener at up to about 3 wt % of the joint compound on a dry basis; plasticizer dedusting agent at about 0.01 to about 3 wt % of the joint compound on a dry (water free) basis; and an additive up to about 10 wt % of the joint compound on a dry basis.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/04 - Carboxylic acids; Salts, anhydrides or esters thereof
C04B 24/38 - Polysaccharides or derivatives thereof
40.
SHIPPING CONTAINER NONCOMBUSTIBLE BUILDING FIRE DESIGN
A building member for constructing a multi-level building, where the building member includes a shipping container including a plurality of walls having a top wall, a bottom wall, a front wall, a rear wall and opposing side walls connected together, and a building panel made of a cementitious material attached to at least one of an inner side or an outer side of at least one of the plurality of walls of the shipping container.
E04B 1/348 - Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
E04B 1/76 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
41.
Gypsum wallboard with enhanced fire resistance, and related coatings and methods
Disclosed are an organic binder-based coating; a composite gypsum board containing face and back cover sheets, an outside surface of the back cover sheet bearing the coating; and a method of preparing composite board where the back cover sheet contains the coating on its outer surface. The coating is formed from a composition comprising an alkaline silicate, a solid filler, and optionally, a borate. An enhancing layer can also be applied to the back cover sheet.
C04B 41/50 - Coating or impregnating with inorganic materials
B28B 19/00 - Machines or methods for applying the material to surfaces to form a permanent layer thereon
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
E04B 1/94 - Protection against other undesired influences or dangers against fire
B28B 11/14 - Apparatus or processes for treating or working the shaped articles for dividing shaped articles by cutting
B28B 11/04 - Apparatus or processes for treating or working the shaped articles for coating
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
A building construction product with an electroconductive surface, the building construction product comprising a core with one or more surfaces covered by an electroconductive paper comprising carbon fibers, the electroconductive paper being attached to the one or more surfaces of the core. Methods and materials for producing the building construction products with an electroconductive surface and products and methods for shielding an area from electromagnetic waves.
E04C 2/16 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of foamed products of fibres, chips, vegetable stems, or the like
E04B 5/02 - Load-carrying floor structures formed substantially of prefabricated units
E04B 2/00 - Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
D21H 27/18 - Paper-based or board-based structures for surface covering
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
43.
Aluminate-enhanced type I Portland cements with short setting times and cement boards produced therefrom
Aqueous cementitious slurries including predominantly Type I Portland cement containing an aluminate additive. The aluminate additive is an aluminate salt other than calcium aluminate or calcium sulfoaluminate, preferably sodium aluminate. Cementitious reactive powders of the slurry include the Type I Portland cement and 0.1-10 wt. % of the aluminate additive as an accelerator. The slurries may have a set time of about 10 minutes or less. Due to the short set time, the cementitious reactive powders may facilitate cement board fabrication by continuous manufacturing processes. Methods for making cement boards may include disposing the aqueous cementitious slurry including the cementitious reactive powders in a continuous layer, preferably upon a porous support, and setting the aqueous cementitious slurry with a set time of about 10 minutes or less.
Disclosed is a composite gypsum board comprising a board core comprising set gypsum sandwiched between face and back cover sheets. The composite gypsum board also comprises an intermediate sheet between the board core and the face cover sheet, with a thin, dense gypsum layer disposed between the intermediate sheet and the face cover sheet. Optionally, a second dense gypsum layer can be disposed between a first major side of the board core and the back cover sheet. Also disclosed is a method of preparing a composite gypsum board in which an intermediate sheet is applied over a dense gypsum layer disposed on a face cover sheet. A back cover sheet is applied to the other major side of the board core, with a second dense gypsum layer optionally disposed therebetween.
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 7/02 - Physical, chemical or physicochemical properties
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
E04B 2/72 - Walls of elements of relatively thin form
E04C 2/26 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups , , , or of materials covered by one of these groups with a material not specified in one of these groups
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
45.
SYSTEM AND METHOD FOR CONTINUOUS MANUFACTURE OF JOINT COMPOUND
Embodiments of a system and a method for continuously manufacturing a joint compound can be used to produce ready mix joint compound. The system includes means for continuously mixing wet and dry joint compound ingredients together and means for homogenizing multiple volumetric units of mixed joint compound to reduce variation in at least one joint compound material property (e.g., viscosity) across multiple successively produced volumetric units of mixed joint compound (relating to standard commercial packaging sizes for joint compound, such as five-gallon pails, for example) relative to the material property of the respective multiple volumetric units before passing through the means for homogenizing.
A wall for a building that includes a framed wall structure including a top support, a bottom support, and opposing side supports connected together, and at least one intermediate support attached to the top support and the bottom support, and a blast panel made of a cementitious material attached to the framed wall structure.
16 fatty alcohol in some embodiments. The use of such a foam modifier can be used, for example, to stabilize the foam, reduce waste of foaming agent, improve void size control in the final product, and improve the gypsum board manufacturing process.
B28C 7/12 - Supplying or proportioning liquid ingredients
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B28C 7/04 - Supplying or proportioning the ingredients
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
C04B 28/02 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
C04B 38/10 - Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents
B28C 5/06 - Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions without using driven mechanical means effecting the mixing the mixing being effected by the action of a fluid
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 3/26 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
B28C 5/12 - Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials
B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
B32B 13/02 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles embedded in it or bonded with it
B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B01F 3/04 - Mixing, e.g. dispersing, emulsifying, according to the phases to be mixed gases or vapours with liquids
Self-consolidating geopolymer compositions utilizing fly ash and inorganic mineral including alkaline earth metal oxide as cementitious reactive components and include cement set retarder. The alkaline earth metal oxide is preferably calcium oxide (also known as lime or quicklime) and/or magnesium oxide. The inorganic minerals including alkaline earth metal oxide have an alkaline earth metal oxide content preferably greater than 50 wt. %, more preferably greater than 60 wt. %, even more preferably greater than 70 wt. %, and most preferably greater than 80 wt. %, for example greater than 90 wt. %. The cementitious reactive powder may optionally also include one or more aluminous cements and one or more source of calcium sulfates. The cementitious reactive powders are activated with an alkali metal chemical activator selected from alkali metal salt and/or alkali metal base. Methods for making the compositions are also disclosed.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/32 - Polyethers, e.g. alkylphenol polyglycolether
C04B 24/06 - Carboxylic acids; Salts, anhydrides or esters thereof containing hydroxy groups
An exterior sheathing cementitious panel which prevents water penetration and air leakage is provided. Methods for manufacturing exterior sheathing cementitious panels with a highly efficient integrated air/water barrier membrane are provided as well.
B32B 17/06 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
B32B 13/12 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
E04C 2/288 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups , , , or of materials covered by one of these groups with a material not specified in one of these groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
Joint compounds and spackling compounds which comprise a sanding indicator, the compounds displaying a first color at the surface upon drying/hardening. Methods for finishing a substrate or patching a substrate, the methods comprise applying the joint compound which comprises the sanding indicator and/or the spackling compound which comprises the sanding indicator and sanding the dried/hardened compound until the first color is removed. Accessory products which comprise at least one sanding indicator and methods for making joint compounds and spackling compounds comprising the sanding indicator.
C04B 16/00 - Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
51.
Exterior sheathing panel with integrated air/water barrier membrane
An exterior sheathing cementitious panel which prevents water penetration and air leakage is provided. Methods for manufacturing exterior sheathing cementitious panels with a highly efficient integrated air/water barrier membrane are provided as well.
B32B 17/06 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
B32B 13/12 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
E04C 2/288 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups , , , or of materials covered by one of these groups with a material not specified in one of these groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
A modular assembly is provided and includes a modular frame to be installed at least partially below grade and at least two panels attached to the modular frame, where the at least two panels are made of a material that withstands lateral, vertical and shear forces generated by surrounding below grade materials. The modular frame and the at least two panels are joined together as a unit prior to installation.
E04B 1/348 - Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
An exterior sheathing cementitious panel which prevents water penetration and air leakage is provided. Methods for manufacturing exterior sheathing cementitious panels with a highly efficient integrated air/water barrier sheet are also provided. An exterior sheathing system employing the exterior sheathing cementitious panel is provided.
B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
B32B 15/12 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
B32B 37/18 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only
B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
54.
Magnetic decorative trim with DC power transmission
A decorative interior trim piece is provided for use in a low voltage power transmission system, and includes an outer, decorative surface, an opposite inner surface facing a substrate, a first end surface and an opposite second end surface. At least one conductive element extends from the first end surface to said second end surface on the inner surface. Each conductive element has a connector surface at each of the first end and second ends. At least one magnetic fastener is secured to the inner surface for releasably attaching the trim piece to the substrate. A complementary low voltage power transmission system is also disclosed.
Gypsum boards formed from synthetic gypsum and other gypsum sources having high chloride salt concentrations. The gypsum boards may include a set gypsum board core layer between a front and back paper cover sheets. The back paper cover sheet has a plurality of perforations extending therethrough. Methods of making the gypsum boards, and a wall system for employing the gypsum boards, are also provided. The concentration of the chloride anion in aqueous gypsum slurry used to make the set gypsum board core layer and to perform the methods of the invention may range from about 500 ppm to about 3000 ppm, typically from about 500 ppm to about 2000 ppm per 1,000,000 parts by weight calcium sulfate hemihydrate, more typically from about 500 ppm to about 1500 ppm per 1,000,000 parts by weight calcium sulfate hemihydrate.
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 29/06 - Layered products essentially comprising paper or cardboard specially treated, e.g. surfaced, parchmentised
B32B 29/00 - Layered products essentially comprising paper or cardboard
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 3/26 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
56.
Gypsum board from gypsum having high level of chloride salt and a starch layer and methods associated therewith
Gypsum boards formed from synthetic gypsum and other gypsum sources having high chloride salt concentrations. Gypsum boards may include a board core including set gypsum. A total concentration of the chloride anion in the board core ranges from about 500 ppm to about 3000 ppm, typically about 1000 ppm to about 3000 ppm, based on weight of the calcium sulfate hemihydrate. An inner surface of a front paper cover sheet contacts a first face of the board core. An inner surface of a back paper cover sheet contacts a second face of the board core. A starch layer coats the inner surface of at least one of the front and back cover sheet. Methods of making the gypsum board, and a wall system for employing the gypsum boards, are also provided.
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 29/06 - Layered products essentially comprising paper or cardboard specially treated, e.g. surfaced, parchmentised
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 3/26 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
57.
Wallboard score, snap and edge appearance test procedure
A procedure is provided for evaluating the score, snap and edge appearance of wallboard panels, and includes scoring a wallboard panel with a knife at a constant and known force using a benchtop board scoring device; snapping the scored panel in a Universal Board Testing Machine to measure the breaking force, forming a snapped panel edge; measuring a cleanliness of the snapped panel edge by placing a straight edge against the snapped panel edge and measuring gaps between the snapped panel edge and the straight edge in a plurality of locations on a face of the panel, and a plurality of locations on a back of the panel; and averaging all of the measured gaps to create an Index Score.
G01B 5/28 - Measuring arrangements characterised by the use of mechanical techniques for measuring roughness or irregularity of surfaces
B26F 3/00 - Severing by means other than cutting; Apparatus therefor
G01B 5/14 - Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
58.
Pregelatinized starch with mid-range viscosity, and product, slurry and methods related thereto
Disclosed are product (e.g., panels), slurry, and methods relating to a pregelatinized starch having a mid-range viscosity (i.e., from about 20 centipoise to about 700 centipoise).
B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
59.
Gypsum slurries with linear polycarboxylate dispersants
A gypsum slurry includes water, a hydraulic component including calcium sulfate hemihydrate and a linear polycarboxylate dispersant. The linear polycarboxylate anionic dispersant includes a first monomeric repeating unit and a second monomeric repeating unit. The first repeating unit of the linear polycarboxylate dispersant is an olefinic unsaturated carboxylic acid repeating unit or salt thereof. The second repeating unit of the linear polycarboxylate dispersant is a vinyl sulfonate. The slurry can be made into a gypsum panel. Methods of making gypsum slurry and a gypsum panel are also disclosed.
C04B 24/26 - Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
An attachment system is provided for attaching furring strips to joists, each such joist having a bottom surface, an upper surface and a sidewall. The attachment system for each furring strip including a fastener having a shaft and a head, the fastener secured to the sidewall of the joist in a position vertically displaced from the bottom surface. At least one length of wire is provided with a mid-portion and two free ends, the mid-portion being looped around the fastener. The free ends are wrapped around the furring strip and fastened to each other to securely hold the furring strip to the floor joist.
This invention provides low dust low density gypsum wallboard products having high total core void volumes, corresponding to low densities in the range of about 10 to 30 pcf. The wallboards have a set gypsum core formed between two substantially parallel cover sheets, the set gypsum core preferably having a total void volume from about 80% to about 92%, and made from a slurry including stucco, pregelatinized starch, and a naphthalenesulfonate dispersant. The combination of the pregelatinized starch and the naphthalenesulfonate dispersant also provides a glue-like effect in binding the set gypsum crystals together. The wallboard formulation, along with small air bubble voids (and water voids) provides dust control during cutting, sawing, routing, snapping, nailing or screwing down, or drilling of the gypsum-containing products. This invention also provides a method of making the low dust low density gypsum products including the introduction of soap foam in an amount sufficient to form a total void volume, including air voids, preferably from about 80% to about 92% in the set gypsum core, corresponding to a set gypsum core density from about 10 pcf to about 30 pcf. The wallboards produced by the method generate significantly less dust during working.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
B32B 17/02 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like in the form of fibres or filaments
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 13/02 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles embedded in it or bonded with it
C04B 103/00 - Function or property of the active ingredients
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
A gap finishing tape for use with drywall applications includes a trim strip body extending along a central body axis, a hot melt adhesive extending along the central body axis, and a backing paper. The trim strip body includes a first surface, a second surface opposite the first surface, a first side, and a second side opposite the first side, and is at least partially constructed from a metallic material. The backing paper is at least partially secured to the second surface of the trim strip body. The trim strip body is at least partially embedded in the hot melt adhesive.
A non-swelling joint tape for use with drywall applications includes a tapered trim strip body extending along a central body axis and a non-swelling backing paper. The tapered trim strip body includes a first surface, a second surface opposite the first surface, a first side, and a second side opposite the first side, and is at least partially constructed from a first dimensionally stable material. The non-swelling backing paper is at least partially secured to the second surface of the tapered trim strip body and is at least partially constructed from a second dimensionally stable material. The tapered trim strip body is dimensioned such that a first thickness between the first surface and the second surface at the central body axis is greater than a second thickness between the first surface and the second surface at the first side and the second side.
C09J 5/06 - Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
A drying-type joint compound, a setting-type joint compound, and/or a ready-mixed, setting-type joint compound can include a phospholipid dedusting agent. For example, a drying-type joint compound can include: (a) a primary filler at 50 weight percent (wt %) to 98 wt % on a dry basis, wherein the primary filler includes one of calcium carbonate, calcium sulfate dihydrate, and talc, and a mixture thereof (b) a secondary filler at up to 25 wt % on a dry basis; (c) a binder at 1 wt % to 15 wt % on a dry basis; (d) a polymer thickener at 0.05 wt % to 3 wt % on a dry basis; (e) a phospholipid dedusting agent at 0.01 wt % to 3 wt % on a dry basis; (f) an additive up to 10 wt % o on a dry basis; and (g) water at a weight ratio of water to dry components of 1:6 to 2:1.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/08 - Fats; Fatty oils; Ester type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
C04B 24/38 - Polysaccharides or derivatives thereof
B05D 3/12 - Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
Disclosed is a composite gypsum board comprising a board core and a concentrated layer, as well as related methods of preparing board and slurries. The board core and the concentrated layer both are formed from water and stucco. The concentrated layer is designed to have higher density and/or nail pull than the core. The concentrated layer is further formed from a polysaccharide that forms a complex with calcium ions, e.g., an alginate compound such as sodium alginate. In some embodiments, the concentrated layer is formed from an enhancing additive to enhance strength therein, while the core is formed without using enhancing additive or less enhancing additive than used in forming the board core.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
66.
MULTI-LAYER GYPSUM BOARD AND RELATED METHODS AND SLURRIES
Disclosed is a composite gypsum board comprising a board core and a concentrated layer, as well as related methods of preparing board and slurries. The board core and the concentrated layer both are formed from water and stucco. The concentrated layer is designed to have higher density and/or nail pull than the core. The concentrated layer is further formed from one or more of starch thickener, cellulose, and/or copolymer containing polyacrylamide and acrylic acid. In some embodiments, the concentrated layer is formed from an enhancing additive to enhance strength therein, while the core is formed without using enhancing additive or less enhancing additive than used in forming the board core.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 7/02 - Physical, chemical or physicochemical properties
A fastener is provided and is configured for securing magnetized items to a wallboard panel. Included on the fastener is a fastener body having a first side and an opposite second side, and a counter-sunk throughbore extends from the first side to the second side. The body has a tapered peripheral edge. In addition, the first side is covered with wallboard joint tape.
E04F 13/08 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
F16B 5/02 - Joining sheets or plates to one another or to strips or bars parallel to them by means of fastening members using screw-thread
A47G 1/17 - Devices for hanging or supporting pictures, mirrors, or the like using adhesives, suction or magnetism
F16M 13/02 - Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
F16B 43/00 - Washers or equivalent devices; Other devices for supporting bolt-heads or nuts
68.
Methods for making high sound transmission class gypsum boards and gypsum boards made by the method
g) of −10° C. to 30° C.; an intermediate gypsum layer including gypsum on the adhesive layer such that the adhesive layer is between the second cover sheet material and the intermediate gypsum layer, wherein the adhesive layer and the intermediate gypsum layer have a combined thickness of 0.09 inches to 0.25 inches; and a third cover sheet material, wherein the intermediate gypsum layer is between and in contact with the adhesive layer and the third cover sheet material.
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 37/24 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
E04B 2/72 - Walls of elements of relatively thin form
E04B 2/00 - Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
G10K 11/168 - Plural layers of different materials, e.g. sandwiches
E04B 1/82 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 13/12 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
E04B 1/74 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
This invention provides gypsum wallboards with a unique microstructure where the walls between voids are enhanced in thickness and strength to substantially improve the strength and handling properties of the wallboards. A method of making lightweight gypsum wallboards is also provided.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B32B 3/26 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 17/02 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like in the form of fibres or filaments
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
A joint compound system includes a set-inhibited, pre-wetted, setting-type, ready-mix joint compound and a set initiator. The set-inhibited, pre-wetted, setting-type joint compound includes a ready-mixed, setting-type joint compound base with a calcium-free phosphate set preventing agent that impedes chemical hydration of a gypsum component of the setting-type joint compound. The joint compound base is free of calcium carbonate. The set initiator includes alum to reinitiate the chemical hydration reactions.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 40/06 - Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers
C04B 28/00 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
C04B 32/00 - Artificial stone not provided for in other groups of this subclass
C04B 2/10 - Preheating, burning, calcining or cooling
Mat-faced cementitious board including: (a) a cementitious core; (b) a fibrous mat having an inner first surface facing at least one face of the cementitious core, and an outer second surface, wherein the inner first surface and the outer second surface are opposed; (c) a hydrophobic, non-setting coating resulting from applying to the outer second surface of the fibrous mat a layer of hydrophobic finish composition including: (i) about 50 to about 80 weight % non-setting, inorganic filler having a mean particle diameter of about 12 microns to about 35 microns, (ii) about 20% to about 50 weight % an aqueous dispersion of a film-forming polymer, (iii) 0% to about 30 weight % additional water; (iv) an absence of fly ash, (v) an absence of pozzolanic material, (vi) an absence of hydraulic cement, (vii) an absence of calcium sulfate hemihydrate, and (viii) an absence of calcium sulfate anhydrite.
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B32B 13/12 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
B23B 27/20 - Cutting tools of which the bits or tips are of special material with diamond bits
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
72.
Accelerator comprising starch, and related board, slurries, and methods
An accelerator for accelerating the rate of hydration of calcined gypsum is disclosed. The accelerator comprises calcium sulfate dihydrate particles and a starch. The starch has a cold water solubility of at least about 25% (e.g., at least about 35%) and a viscosity of about 25 Brabender Units (BU) or less when the starch is in a 30% aqueous slurry at 92° C. Also disclosed are a method of preparing an accelerator, method of hydrating stucco to form set gypsum, slurry, and method of making gypsum board.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 38/00 - Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
C04B 11/024 - Ingredients added before, or during, the calcining process, e.g. calcination modifiers
C04B 11/032 - Devices therefor for the wet process, e.g. dehydrating in solution or under saturated vapor conditions
C04B 11/26 - Calcium sulfate cements starting from phosphogypsum or from waste, e.g. purification products of smoke
C04B 40/00 - Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
Ceiling tiles and wallboards can be produced with vesicle dedusting agent. For example, a ceiling tile can comprise: a dried base mat that includes: (a) mineral wool; (b) binder; (c) a vesicle dedusting agent at about 0.01 to about 10 wt %, wherein the vesicle dedusting agent comprises vesicles; (d) optionally cellulosic fiber; (e) optionally perlite; (f) optionally glass fiber; and (g) optionally calcium sulfate dihydrate. For example, a wallboard produced from a slurry comprising: (a) calcium sulfate hemihydrate at 70 to 95 wt %; (b) a vesicle dedusting agent at about 0.01 to about 10 wt %, wherein the vesicle dedusting agent comprises vesicles; (c) optionally cellulose fibers at about 0.5 to about 3 wt %; (d) optionally at least one dispersant at about 0.01 to about 2 wt %; and (e) water at a ratio of water to dry components of about 1:6 to about 20:1.
C04B 18/24 - Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper
C04B 24/08 - Fats; Fatty oils; Ester type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
E04F 13/16 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
C04B 103/00 - Function or property of the active ingredients
C04B 103/44 - Thickening, gelling or viscosity increasing agents
A drying-type joint compound can comprise: (a) a primary filler at about 50 weight percent (wt %) to about 98 wt % on a dry basis, wherein the primary filler includes one member selected from the group of calcium carbonate, calcium sulfate dihydrate, and talc, and a mixture thereof; (b) a secondary filler at up to about 25 wt % on a dry basis; (c) a binder at about 1 wt % to about 15 wt % on a dry basis; (d) a polymer thickener at about 0.05 wt % to about 3 wt % on a dry basis; (e) a vesicle dedusting agent at about 0.01 wt % to about 10 wt % on a dry basis, wherein the vesicle dedusting agent comprises vesicles; and (f) an additive up to about 10 wt % o on a dry basis; and (g) water at a ratio of water to dry components of about 1:6 to about 3:1.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 26/04 - Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
C04B 16/12 - Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone characterised by the shape
C04B 103/44 - Thickening, gelling or viscosity increasing agents
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
C04B 103/00 - Function or property of the active ingredients
2 and create the foamed gypsum slurry; transferring the slurry from the mixer to a cavity between two wall boards via a third hose. Allowing the slurry in the cavity to expand, harden and dry.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/04 - Carboxylic acids; Salts, anhydrides or esters thereof
C04B 24/26 - Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
C04B 38/02 - Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
C04B 40/00 - Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
C04B 103/44 - Thickening, gelling or viscosity increasing agents
A system for controlling a line speed of a conveyor belt of a conveyor system during product changeovers in a wallboard production line includes a computer processor, a calculation module for calculating a predetermined mass rate of a supply of ingredients transported on the conveyor belt and deposited into a mixer during a product changeover period, and a speed adjustment module for adjusting the line speed of the conveyor belt, using the processor, based on at least one of the predetermined mass rate and the line speed of the conveyor belt for reducing an overshoot during said product changeover period.
G05B 19/418 - Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control (DNC), flexible manufacturing systems (FMS), integrated manufacturing systems (IMS), computer integrated manufacturing (CIM)
B28B 19/00 - Machines or methods for applying the material to surfaces to form a permanent layer thereon
F26B 15/12 - Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound the lines being all horizontal or slightly inclined
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
B28B 17/00 - SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER - Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
77.
Lightweight, reduced density fire rated gypsum panels
A reduced weight, reduced density gypsum panel that includes high expansion vermiculite with fire resistance capabilities that are at least comparable to (if not better than) commercial fire rated gypsum panels with a much greater gypsum content, weight and density.
B28B 1/50 - Producing shaped articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
C04B 20/06 - Expanding clay, perlite, vermiculite or like granular materials
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
B32B 38/00 - Ancillary operations in connection with laminating processes
B28B 11/12 - Apparatus or processes for treating or working the shaped articles for removing parts of the articles by cutting
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
E04B 1/94 - Protection against other undesired influences or dangers against fire
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
A method in which a stream of dry cementitious powder from a dry powder feeder passes through a dry cementitious powder inlet conduit to feed a first feed section of a fiber-slurry mixer. An aqueous medium stream passes through at least one aqueous medium stream conduit to feed a first mixing section the fiber-slurry mixer. A stream of reinforcing fibers passes from a fiber feeder through a reinforcing fibers stream conduit to feed a second mixing section of the fiber-slurry mixer. The stream of dry cementitious powder, aqueous medium stream, and stream of reinforcing fibers combine in the fiber-slurry mixer to make a stream of fiber-cement mixture which discharges through a discharge conduit at a downstream end of the mixer.
B28B 3/22 - Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
B01F 7/00 - Mixers with rotary stirring devices in fixed receptacles; Kneaders
B28B 1/52 - Producing shaped articles from the material specially adapted for producing articles from mixtures containing fibres
B28B 5/02 - Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
B28C 5/12 - Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials
B28C 5/14 - Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials the stirrers having motion about a horizontal or substantially horizontal axis
B29B 7/48 - Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
B29C 48/67 - Screws having incorporated mixing devices not provided for in groups
B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
B29B 7/42 - Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
B29C 48/40 - Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws, e.g. twin screw extruders
B29C 48/57 - Screws provided with kneading disc-like elements, e.g. with oval-shaped elements
B01F 3/12 - Mixing, e.g. dispersing, emulsifying, according to the phases to be mixed liquids with solids
B01F 7/04 - Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles or arms
B01F 7/06 - Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with propellers
B01F 7/08 - Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices
B01F 13/10 - Mixing plant, including combinations of dissimilar mixers
A building construction product comprising an ionochromic dye, wherein the building construction product has a first color when the product comprises water, wherein the first color is dependent on the presence of metal ions in solution in the product; and wherein the product has a second color when the product has solidified. Methods of monitoring setting and drying reactions of building construction products, including setting-type and drying-type joint compounds and plasters.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C07C 309/50 - Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton containing nitrogen atoms, not being part of nitro or nitroso groups, bound to the carbon skeleton the carbon skeleton being further substituted by singly-bound oxygen atoms having at least one of the sulfo groups bound to a carbon atom of a six-membered aromatic ring being part of a condensed ring system
C07C 303/22 - Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof from sulfonic acids by reactions not involving the formation of sulfo or halosulfonyl groups
G01N 31/22 - Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroups; Apparatus specially adapted for such methods using chemical indicators
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
C04B 103/00 - Function or property of the active ingredients
80.
Dimensionally stable geopolymer composition and method
A method for making geopolymer cementitious binder compositions for cementitious products such as concrete, precast construction elements and panels, mortar and repair materials, and the like is disclosed. The geopolymer cementitious compositions of some embodiments are made by mixing a synergistic mixture of thermally activated aluminosilicate mineral, calcium aluminate cement, a calcium sulfate and a chemical activator with water.
C04B 28/00 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
C04B 28/18 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
An automatic dispensing device for wallboard joint taping is provided, including a body for holding a supply of viscous material and having a rear end and an opposite front end, a spool assembly disposed on the body and configured for supporting a spool of tape; at least one drive roller positioned at the front end and receiving an end of the spool of tape. Certain embodiments include an adhesive application assembly connected to the drive roller and mounted in operational relationship to the front end for dispensing a measured amount of adhesive upon an upper surface of the tape upon rotation of the at least one drive roll. In such embodiments, the body may be configured for holding sufficient adhesive to cover tape advanced by at least 200 rotations of the at least one drive roller.
B32B 37/22 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of both discrete and continuous layers
B44C 7/04 - Machines, apparatus, tools, or accessories therefor for applying adhesive
B05C 5/02 - Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work from an outlet device in contact, or almost in contact, with the work
B05C 11/02 - Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface; Control of the thickness of a coating
C09J 5/00 - Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
B05D 1/40 - Distributing applied liquids or other fluent materials by members moving relatively to surface
E04F 21/00 - Implements for finishing work on buildings
E04F 21/165 - Implements for finishing work on buildings for finishing joints, e.g. implements for raking or filling joints, jointers
A screen assembly includes a housing defining a material flow chamber and having an inlet end and an outlet end, and a stucco discharge opening being located in the chamber between the inlet end and the outlet end. An auger shaft is located in the housing for axial rotation and having at least one first helical flight arranged in a flight pattern oriented so that material engaging the first helical flight is conveyed from the inlet end to the outlet end. A screen surrounds the at least one first helical flight for common rotation and extends generally from the inlet end to the outlet end. At least one second helical flight is disposed on an exterior surface of the screen and is arranged in a flight pattern oriented so that material engaging the second helical flight is conveyed in a direction from the outlet end.
B28B 3/20 - Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
B28B 3/22 - Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
A ready-mixed setting type joint compound in which formation of gypsum seeds has been inhibited. A method for controlling a setting reaction by mixing a ready-mixed setting type joint compound with one or more metal ion control agents comprising aminopolycarboxylic acid and/or a salt thereof, and further mixing the setting type joint compound with one or more non-calcium phosphate compounds. The method may further comprise mixing the setting type joint compound with a set activator obtained by blending together a first set activator including a cadmium compound, lead compound and/or zinc compound and a second set activator including a ferrous compound, aluminum compound and/or manganese compound.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 22/10 - Acids or salts thereof containing carbon in the anion, e.g. carbonates
C04B 22/16 - Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
C04B 28/00 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
C04B 32/00 - Artificial stone not provided for in other groups of this subclass
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
A joint tape for drywall includes a substrate layer having an elongate shape in a lengthwise direction and being flexible in the lengthwise direction and in a transverse direction. The tape further includes a covering layer disposed in bonding relation on the substrate layer. The covering layer is rigid in the transverse direction and configured to withstand compressive forces applied generally in the transverse direction and shear stresses applied generally along the transverse direction.
A heating system for a floor is provided and includes a plurality of heating devices, where each of the heating devices includes a membrane, and a plurality of heating elements and at least one electrical coupling member attached to the membrane. At least one heating device coupling member is attached to the at least one electrical coupling member on adjacent heating devices of the plurality of heating devices, where the at least one heating device coupling member conveys electricity between the adjacent heating devices.
F24D 13/02 - Electric heating systems solely using resistance heating, e.g. underfloor heating
E04F 15/16 - Flooring, e.g. parquet on flexible web, laid as flexible webs; Webs specially adapted for use as flooring
H05B 3/36 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heating conductor embedded in insulating material
86.
Joint tape embedding apparatus, system, and method
A joint tape embedding apparatus configured to determine the bonding and/or “feel” of embedding joint tape into a dry wall or wall board joint using a particular joint compound. The joint embedding apparatus is configured to allow the same user or different users to accurately repeat the determination of the bonding and/or “feel” attributes of the joint compound.
B65H 35/00 - Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
B44C 7/06 - Machines, apparatus, tools, or accessories therefor for applying the paper to the surface to be covered
87.
Resilient wallboard mounting channel accommodating standard fasteners
An improved resilient wallboard channel constructed and arranged for attachment to a surface of a framing member and accommodating standard fasteners. Included on the present channel is a first, generally planar surface having an elongate edge, an inclined web disposed along the elongate edge and projecting at an oblique angle relative to the first surface, a web edge of the inclined web opposite the first surface is shared with a second, generally planar surface, a stop flange, which is shorter than the inclined web, projects from a stop flange edge of the second surface opposite the inclined web, and the first surface and the web edge are separated by at least ¾-inch measured normally from the framing member surface.
E04F 13/08 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
E04B 1/99 - Room acoustics, i.e. forms of, or arrangements in, rooms for influencing or directing sound
Composite roofing structures can include mineral fiber roof cover boards with high concentration of mineral wool or mineral wool and perlite. The roofing structure may include: a roof cover board including a dried base mat including: 8-25% mineral wool, 40-65% perlite, 9-15% binder, 9-15% cellulosic fiber, and 0.25-2% sizing agent, all % by weight; an insulation layer; and a roofing membrane. The roof cover board is over the insulation layer, the roofing membrane is over the roof cover board. The roof cover board is attached to the insulation layer. The roofing membrane is attached to the roof cover board. Alternatively dried base mat may include: 30-70% mineral wool, 10-50% perlite, 5-15% binder, 2-20% cellulosic fiber, and 0.25-2% sizing agent. Alternatively the dried base mat may include: 60-90% mineral wool, 0-10% fiber, 0-10% perlite, 4-10% binder, 0-5% gypsum, and 0.25-2% sizing agent.
C03C 14/00 - Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
C03C 25/47 - Coatings containing composite materials containing particles, fibres or flakes, e.g. in a continuous phase
B32B 19/04 - Layered products essentially comprising natural mineral fibres or particles, e.g. asbestos, mica next to another layer of a specific substance
B32B 19/06 - Layered products essentially comprising natural mineral fibres or particles, e.g. asbestos, mica next to a fibrous or filamentary layer
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
E04D 11/02 - Built-up roofs, i.e. consisting of two or more layers bonded together in situ, at least one of the layers being of watertight composition
C03C 25/26 - Macromolecular compounds or prepolymers
E04D 13/16 - Insulating devices or arrangements in so far as the roof covering is concerned
C04B 26/28 - Polysaccharides or derivatives thereof
Disclosed are hydrophobic finish compositions and cementitious articles made with the hydrophobic finish compositions. In some embodiments, the article is a waterproof gypsum panel surface reinforced with inorganic mineral fibers that face a flexible and hydrophobic cementitious finish possessing beneficial waterproofing properties. The waterproof gypsum panels of the invention have many uses, such as, tilebacker board in wet or dry areas of buildings, exterior weather barrier panel for use as exterior sheathing, and roof cover board having water durability and low surface absorption. The flexible and hydrophobic cementitious finish can include fly ash, film-forming polymer, silane compound (e.g., alkyl alkoxysilane), an extended flow time retention agent including either one or more carboxylic acids, salts of carboxylic acids, or mixtures thereof, and other optional additives.
C09D 1/00 - Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
C04B 7/26 - Cements from oil shales, residues or waste other than slag from raw materials containing flue dust
C09D 5/00 - Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
B28B 23/00 - Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material
B32B 29/00 - Layered products essentially comprising paper or cardboard
C04B 28/02 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
C04B 41/00 - After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
B28B 11/04 - Apparatus or processes for treating or working the shaped articles for coating
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
E04C 2/06 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement reinforced
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
C04B 41/70 - Coating or impregnating for obtaining at least two superposed coatings having different compositions
E04C 2/26 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups , , , or of materials covered by one of these groups with a material not specified in one of these groups
D06M 11/79 - Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
D06M 13/192 - Polycarboxylic acids; Anhydrides, halides or salts thereof
D06M 13/513 - Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
D06N 3/00 - Artificial leather, oilcloth, or like material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 41/46 - Coating or impregnating with organic materials
C04B 111/27 - Water resistance, i.e. waterproof or water-repellent materials
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
90.
Gypsum composition comprising uncooked starch having mid-range viscosity, and methods and products related thereto
Disclosed are product (e.g., panels), slurry, and methods relating to an uncooked starch having a mid-range peak viscosity (i.e., from about 120 Brabender Units to about 900 Brabender Units).
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 22/16 - Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B28B 11/14 - Apparatus or processes for treating or working the shaped articles for dividing shaped articles by cutting
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
B28B 17/02 - Conditioning the material prior to shaping
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
91.
Gypsum composition comprising uncooked starch having mid-range viscosity, and methods and products related thereto
Disclosed are product (e.g., board), slurry, and methods relating to an uncooked starch that can be used to enhance strength in one or more gypsum layers in the board. The uncooked starch has a hot water viscosity of from about 20 BU to about 300 BU according to the HWVA method, and/or a mid-range peak viscosity of from about 120 Brabender Units to about 1000 Brabender Units.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 22/16 - Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B32B 13/02 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles embedded in it or bonded with it
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
E04B 2/72 - Walls of elements of relatively thin form
A prefill tool for finishing wallboard joints is provided for finishing a wallboard joint, and includes a box assembly defining a hopper, having a top wall and a front wall constructed and arranged for engaging the wallboard joint. The front wall partially defines a gate dimensioned for dispensing joint compound stored in the hopper. Also, the gate is located on a skid plate mounted on the front wall, the skid plate having a main portion, and a gate portion partially defining the gate being displaced from a plane defined by the main portion.
Embodiments of a system and a method for manufacturing a cementitious panel can be used to produce a cementitious panel having a multi-layer air/water barrier membrane assembly. The layers of the membrane can be built up via a series of applicator stations applying a fluid composition using roll coating, for example. Between applicator stations the applied layer of fluid composition can be subjected to drying conditions via infrared heating. To help protect from the deleterious effects of infrared heating, the cementitious panel can be conveyed through a cooling tunnel after each drying section.
E04B 1/76 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
C04B 41/00 - After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
F26B 3/30 - Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
F26B 15/12 - Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound the lines being all horizontal or slightly inclined
E04C 2/52 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with special adaptations for auxiliary purposes, e.g. serving for locating conduits
C04B 28/02 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
B32B 13/04 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance
B32B 13/14 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
C04B 28/16 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite
C04B 111/27 - Water resistance, i.e. waterproof or water-repellent materials
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
E04B 1/62 - Insulation or other protection; Elements or use of specified material therefor
Provided herein is a joint compound having a composition to allow tools to easily clean up, comprising water, at least one inert filler, and a binder comprising a sulfonated starch, and a method of preparing the joint compound.
Disclosed are product (e.g., panels), slurry, and methods relating to a pregelatinized starch having a mid-range viscosity (i.e., from about 20 centipoise to about 700 centipoise), and an extruded pregelatinized starch.
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C09J 103/02 - Starch; Degradation products thereof, e.g. dextrin
C08B 30/14 - Cold water dispersible or pregelatinised starch
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B28B 1/16 - Producing shaped articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
C04B 24/38 - Polysaccharides or derivatives thereof
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
96.
Compositions and methods with microfibrillated cellulose for wallboard paper
A wallboard panel which comprises a paper cover sheet comprising microfibrillated cellulose (MFC). A paper cover sheet comprising MFC. A paper stock composition comprising MFC and methods for making a multi-ply paper cover sheet comprising MFC. Methods for making a wallboard panel comprising a paper cover sheet comprising MFC.
D21H 11/18 - Highly hydrated, swollen or fibrillatable fibres
D21H 27/38 - Multi-ply at least one of the sheets having a fibrous composition differing from that of other sheets
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
B32B 13/08 - Layered products essentially comprising a water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such substances as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
D21H 27/18 - Paper-based or board-based structures for surface covering
A mixing apparatus for producing aqueous calcined gypsum slurry includes a housing, a rotor assembly, and an actuator system. The housing defines a mixing chamber therewithin. A top lid of the housing includes a lid ring extending along a normal axis toward a bottom thereof. The rotor assembly includes a rotor disposed within the mixing chamber and a drive shaft extending along and rotatable about the normal axis. The rotor is rotatively coupled with the drive shaft and extends radially therefrom. The upper surface of the rotor and the lid ring are separated by a lid ring gap along the normal axis. The actuator system is arranged with the rotor assembly to selectively move the rotor over a range of travel along the normal axis between a lowered position and a raised position to selectively change the lid ring gap.
B28C 7/12 - Supplying or proportioning liquid ingredients
B28C 5/08 - Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
A heating device for a floor includes a membrane, a plurality of heating elements attached to the membrane, at least one positively charged electrode attached to each of the heating elements and at least one negatively charged electrode attached to each of the heating elements, where the at least one positively charged electrode and the at least one negatively charged electrode are connected to an electrical power source and supply electrical power to the heating elements. The heating elements, the at least one positively charged electrode and the at least one negatively charged electrode are arranged on the membrane so that cutting of the membrane along a cutting line in any direction across the membrane does not disrupt the supply of electrical power to the heating elements.
F24D 13/02 - Electric heating systems solely using resistance heating, e.g. underfloor heating
H05B 3/34 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
H05B 3/14 - Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
E04F 15/16 - Flooring, e.g. parquet on flexible web, laid as flexible webs; Webs specially adapted for use as flooring
H05B 3/36 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heating conductor embedded in insulating material
99.
Gypsum set accelerator and method of preparing same
A modified gypsum set accelerator and a method of preparing the same is provided, which includes dry loose finely ground particles of a mixture of ground dry calcium sulfate dihydrate and a grinding aid selected from one or more of beta-naphthalene sulfonate formaldehyde condensate, trimetaphosphate phosphate salt, tripolyphosphate salt, tetra-pyrophosphate salt, and pregelatinized starch.
C04B 22/14 - Acids or salts thereof containing sulfur in the anion, e.g. sulfides
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
C04B 40/00 - Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
A gypsum fiber roofing panel with an angled edge for accommodating environmentally-induced expansion is provided, including a homogeneous body formed from a slurry of gypsum and reinforcing fibers having a face panel, a back panel, and a plurality of side edges, each side edge having an angle relative to a plane defined by the adjacent face panel in the range of 81-87° for accommodating environmentally-induced expansion relative to adjacent panels upon installation on a roof.
B32B 3/02 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by features of form at particular places, e.g. in edge regions
E04C 2/04 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement
E04C 2/30 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
E04C 2/06 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement reinforced
B28B 19/00 - Machines or methods for applying the material to surfaces to form a permanent layer thereon
C04B 28/14 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
E04C 2/00 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
C04B 111/00 - Function, property or use of the mortars, concrete or artificial stone
patents
