TRUMPF Laser- und Systemtechnik GmbH

Germany

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IPC Class
B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing 41
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor 31
B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses 29
B23K 26/073 - Shaping the laser spot 23
B33Y 10/00 - Processes of additive manufacturing 23
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1.

METHOD FOR MEDIA-IMPERMEABLE WELDING OF ALUMINUM-CONTAINING COMPONENTS

      
Application Number 18393755
Status Pending
Filing Date 2023-12-22
First Publication Date 2024-04-18
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Scheible, Philipp
  • Haug, Patrick
  • Wildermuth, Jan

Abstract

A method for welding at least two aluminum-containing components is provided. The components have an aluminum content of at least 75% by weight. The method includes subdividing an output laser beam into multiple partial beams directed onto the components, so that multiple laser spots are generated on a surface of the components, and traversing a welding contour on the surface of the components with the multiple laser spots. Laser spot centers of at least three laser spots of the multiple laser spots are arranged in a ring formation. The output laser beam is generated by a multifiber, so that each laser spot of the multiple laser spots on the surface of the components has a core portion and a ring portion, with a mean power density in the core portion being higher than a mean power density in the ring portion.

IPC Classes  ?

  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
  • B23K 26/073 - Shaping the laser spot
  • B23K 26/244 - Overlap seam welding
  • B23K 26/26 - Seam welding of rectilinear seams

2.

METHOD AND APPARATUS FOR GENERATING A WELDING CONTOUR WITH MULTIPLE LASER SPOTS BY WAY OF A SCANNER OPTICAL UNIT

      
Application Number 18391699
Status Pending
Filing Date 2023-12-21
First Publication Date 2024-04-18
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Haug, Patrick
  • Scheible, Philipp
  • Speker, Nicolai
  • Hesse, Tim

Abstract

A method for welding at least two aluminum-containing components is provided. Each component has a content of at least 75% by weight of aluminium. The method includes subdividing an output laser beam into multiple partial beams directed onto the components such that multiple laser spots are generated on a surface of the components, and traversing a welding contour on the surface of the components with the multiple laser spots. Laser spot centers of at least three laser spots of the multiple laser spots are arranged in a ring formation. The output laser beam is generated by a multifiber such that each laser spot of the multiple laser spots on the surface of the components has a core portion and a ring portion. The welding contour is at least partially traversed by pivoting a first mirror in a controlled manner by a scanner optical unit.

IPC Classes  ?

  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/28 - Seam welding of curved planar seams

3.

METHOD AND APPARATUS FOR THE LASER PROCESSING OF A WORKPIECE

      
Application Number 18526115
Status Pending
Filing Date 2023-12-01
First Publication Date 2024-04-04
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kleiner, Jonas
  • Hesse, Tim
  • Flamm, Daniel

Abstract

An apparatus for laser processing of a workpiece is provided. The workpiece includes a transparent material. The apparatus includes a beam shaping device for forming a focus zone from an input laser beam. The focus zone is formed in elongate fashion in relation to a longitudinal axis. The focus zone has, in a plain perpendicular to the longitudinal axis, an asymmetric cross-section with a preferred direction. The apparatus further includes an actuating device for altering the preferred direction during the laser processing of the workpiece, and a control device for controlling the actuating device based on a predefined assignment specification in order to control the preferred direction by open-loop control or closed-loop control during the laser processing of the workpiece.

IPC Classes  ?

  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/046 - Automatically focusing the laser beam
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks

4.

BIPOLAR PLATE FOR A FUEL CELL AND PROCESS FOR WELDING A BIPOLAR PLATE

      
Application Number 18517100
Status Pending
Filing Date 2023-11-22
First Publication Date 2024-03-14
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor Bocksrocker, Oliver

Abstract

A method for laser welding of a bipolar plate for a fuel cell is provided. The bipolar plate includes two metallic plate parts. The method includes producing at least one continuously enclosing first weld seam with a first seam width, and producing at least one second weld seam with a second seam width. The second seam width is at least 10% greater than the first seam width.

IPC Classes  ?

  • B23K 26/244 - Overlap seam welding
  • B23K 26/073 - Shaping the laser spot
  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
  • H01M 8/021 - Alloys based on iron
  • H01M 8/0247 - Collectors; Separators, e.g. bipolar separators; Interconnectors characterised by the form
  • H01S 3/067 - Fibre lasers
  • H01S 3/102 - Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating by controlling the active medium, e.g. by controlling the processes or apparatus for excitation

5.

METHOD AND SYSTEM FOR LASER BUILD-UP WELDING

      
Application Number 18518675
Status Pending
Filing Date 2023-11-24
First Publication Date 2024-03-14
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Sautter, Bjoern
  • Wessinger, Benedikt
  • Opitz, Marco
  • Scholz, Andreas
  • Speker, Nicolai
  • Hesse, Tim

Abstract

A method for coating a rotating surface region of a workpiece by laser build-up welding includes fusing a powdery coating material prior to impact on the workpiece in a laser beam that is directed at the surface region, capturing a spatially resolved intensity profile of thermal radiation emitted by the workpiece, comparing at least one property of the intensity profile with at least one predefined target value, and modifying at least one parameter of a coating procedure based on a result of the comparison.

IPC Classes  ?

  • B23K 26/342 - Build-up welding
  • B23K 26/70 - Auxiliary operations or equipment
  • B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials

6.

CALIBRATING MULTIPLE LASER BEAMS FOR ADDITIVE MANUFACTURING

      
Application Number 18052582
Status Pending
Filing Date 2022-11-04
First Publication Date 2024-03-07
Owner
  • TRUMPF Laser- und Systemtechnik GmbH (Germany)
  • TRUMPF Additive Manufacturing Italia s.r.l. (Italy)
Inventor
  • Cavalcabo, Guglielmo
  • Blickle, Valentin
  • Sailer, Christof
  • Krauter, Johann
  • Mantoan, Elia

Abstract

A method of automated alignment of scanning optics includes the steps of irradiating an object area of a layer of a powdered material provided on a building platform with at least one irradiation beam and irradiating a calibration area of the layer with at least one irradiation beam. A first irradiation beam is guided with a first scanning optic over an intermediate top face thereby melting a first calibration pattern into the intermediate top face and a second irradiation beam is guided with a second scanning optic over the intermediate top face thereby melting a second calibration pattern into the intermediate top face. At least one image is acquired of the intermediate top face and image points related to the geometrical features of the calibration patterns are identified so that a spatial offset between the geometrical features can be derived. Based on the spatial offset, the scanning optics are aligned.

IPC Classes  ?

  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B22F 10/31 - Calibration of process steps or apparatus settings, e.g. before or during manufacturing
  • B22F 10/85 - Data acquisition or data processing for controlling or regulating additive manufacturing processes
  • B22F 12/33 - Platforms or substrates translatory in the deposition plane
  • B22F 12/45 - Two or more
  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]

7.

MEASURING DEVICE, MANUFACTURING DEVICE COMPRISING SUCH A MEASURING DEVICE, AND METHOD FOR OPERATING A MANUFACTURING DEVICE FOR GENERATIVE MANUFACTURING OF A COMPONENT PART FROM A POWDER MATERIAL

      
Application Number 18503204
Status Pending
Filing Date 2023-11-07
First Publication Date 2024-02-29
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Blickle, Valentin
  • Peters, Julia
  • Gronle, Marc

Abstract

A measuring device for aligning a blueprint coordinate system with a build level coordinate system of a working region of a generative manufacturing device arranged in a build level includes a first sensor device configured to cover a first coverage region of the working region with a first measurement accuracy, a selection module configured to select at least one region of interest within the first coverage region, a second sensor device configured to cover the at least one selected region of interest with a second measurement accuracy, the second measurement accuracy being higher than the first measurement accuracy, and an alignment module configured to determine at least one alignment of the blueprint coordinate system relative to the build level coordinate system, including an angle alignment and/or a translation alignment, based on the covered region of interest.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

8.

SYSTEM FOR PROCESSING A MATERIAL BY MEANS OF ULTRASHORT LASER PULSES

      
Application Number 18331204
Status Pending
Filing Date 2023-06-08
First Publication Date 2024-02-29
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kleiner, Jonas

Abstract

A system includes an ultrashort pulse laser for providing a laser beam, a hollow core fiber, an input coupling optical unit configured to input couple the laser beam into the hollow core fiber, a lens device on which an output coupled laser beam from the hollow core fiber is incident, a beam shaping element on which the laser beam emerging from the lens device is incident, and a focusing optical unit. The lens device is configured to adjust a divergence angle of the output coupled laser beam for adjusting a beam diameter of the laser beam on the beam shaping element. The beam shaping element is configured to impose upon the laser beam a quasi-non-diffractive beam shape with a focal zone that is elongated in the beam propagation direction. The focusing optical unit is configured to set a penetration depth of the focal zone in or on the material.

IPC Classes  ?

  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses

9.

PRODUCTION OF BIPOLAR PLATES FROM SHEET METAL FOILS

      
Application Number 18489109
Status Pending
Filing Date 2023-10-18
First Publication Date 2024-02-08
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Ganter, Robert
  • Scharfenberg, Christoph

Abstract

A method for producing bipolar plates for production of fuel cells includes uncoiling a first sheet metal foil from a first sheet metal foil coil, and uncoiling a second sheet metal foil from a second sheet metal foil coil, forming the first sheet metal foil and the second sheet metal foil, allocating the first sheet metal foil and the second sheet metal foil based on formed structures of the first sheet metal foil and the second sheet metal foil, and laser welding the first sheet metal foil and the second sheet metal foil transversely to a feed direction of the first sheet metal foil and the second sheet metal foil in a first joining station. The first joining station mutually compresses the first sheet metal foil and the second sheet metal foil. The method further includes removing bipolar plates from the first sheet metal foil and second sheet metal foil.

IPC Classes  ?

  • B23K 26/26 - Seam welding of rectilinear seams
  • H01M 8/0206 - Metals or alloys
  • H01M 8/0228 - Composites in the form of layered or coated products
  • H01M 8/0297 - Arrangements for joining electrodes, reservoir layers, heat exchange units or bipolar separators to each other

10.

COMBINATION DEVICE AND OPTICAL SYSTEM

      
Application Number 18489877
Status Pending
Filing Date 2023-10-19
First Publication Date 2024-02-08
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kumkar, Malte
  • Grossmann, Daniel

Abstract

A combination device includes at least two inputs and one or more outputs. Each input is for entry of a respective input beam. Each output is for exit of a respective output beam. The combination device is configured to form the respective output beam through a coherent combination of two input beams. The combination device is configured to set a polarization direction of the respective output beam based on a relative phase position of individual phases of the two input beams from which the respective output beam is formed through the coherent combination.

IPC Classes  ?

  • G02B 27/14 - Beam splitting or combining systems operating by reflection only
  • G02B 27/28 - Optical systems or apparatus not provided for by any of the groups , for polarising

11.

SUPERPOSITION DEVICE AND OPTICAL SYSTEM

      
Application Number 18489885
Status Pending
Filing Date 2023-10-19
First Publication Date 2024-02-08
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor Kumkar, Malte

Abstract

A superposition device includes four inputs, each respective input for entry of a respective one of four input beams, an output for exit of an output beam, a first combination device for coherent combination of a first input beam and a second input beam to form a first superposition beam, a second combination device for coherent combination of a third input beam and a fourth input beam to form a second superposition beam, and a third combination device for forming the output beam by coherent combination of the first superposition beam and the second superposition beam. The superposition device is configured to set both a polarization direction and a power of the output beam independently of one another based on relative phase positions of individual phases of the four input beams fed to the four inputs in relation to one another.

IPC Classes  ?

  • G02B 27/28 - Optical systems or apparatus not provided for by any of the groups , for polarising
  • G02B 27/14 - Beam splitting or combining systems operating by reflection only

12.

METHOD FOR WELDING METAL-CONTAINING, BENT BAR-TYPE CONDUCTORS, WITH INTENSITY REDISTRIBUTION IN AN INITIAL PHASE AND AN END PHASE

      
Application Number 18484471
Status Pending
Filing Date 2023-10-11
First Publication Date 2024-02-01
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Bocksrocker, Oliver
  • Speker, Nicolai
  • Hesse, Tim

Abstract

A method for welding bar-type conductors includes arranging at least two bar-type conductors in partially overlapping fashion, and welding the at least two bar-type conductors to one another by using a processing laser beam. The processing laser beam traverses a welding contour relative to the bar-type conductors. The traversing of the welding contour includes an initial phase, a main phase and an end phase. In the initial phase, in a partial region of a beam cross section of the processing laser beam, an intensity of the processing laser beam, which is spatially averaged over the partial region, is increased over time. In the main phase, the spatially averaged intensity, which is achieved at the end of the initial phase, is kept at least substantially constant over time. In the end phase, the spatially averaged intensity, starting from the intensity at the end of the main phase, is reduced over time.

IPC Classes  ?

  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/244 - Overlap seam welding
  • B23K 26/073 - Shaping the laser spot
  • H02K 15/04 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines

13.

METHOD FOR LASER WELDING BENT, ALUMINUM-CONTAINING BAR-TYPE CONDUCTORS, IN PARTICULAR FOR AN ELECTRIC MOTOR

      
Application Number 18482039
Status Pending
Filing Date 2023-10-06
First Publication Date 2024-01-25
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Bocksrocker, Oliver
  • Speker, Nicolai
  • Hesse, Tim
  • Beranek, Matthias

Abstract

A method for laser welding includes arranging two bar-type conductors next to one another with a partial overlap, and welding the two bar-type conductors to one another using a processing laser beam. A weld bead is formed on a common base surface of the bar-type conductors. During the welding, the processing laser beam is guided so that a welding contour is placed relative to the bar-type conductors. An advancing rate of the processing laser beam along the welding contour is selected such that the weld bead has a non-liquid oxide skin inside which liquid bar-type conductor material accumulates. The non-liquid oxide skin is partially broken open by the processing laser beam only on an upwardly facing end face of the weld bead, and remains undamaged in a surrounding region of the weld bead that extends downward from the upwardly facing end face and around the entire weld bead.

IPC Classes  ?

14.

APPARATUS AND METHOD FOR LASER MACHINING A WORKPIECE

      
Application Number 18362995
Status Pending
Filing Date 2023-08-01
First Publication Date 2024-01-18
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Hesse, Tim
  • Flamm, Daniel
  • Kaiser, Myriam

Abstract

An apparatus for laser machining a workpiece in a machining plane includes a first laser machining unit for forming a first focal zone which extends in a first main direction of extent, and at least one further laser machining unit for forming at least one further focal zone which extends in a further main direction of extent oriented transversely to the first main direction of extent. The first focal zone and the at least one further focal zone are spaced apart from one another parallel to the machining plane at a work distance. The first laser machining unit and the at least one further laser machining unit are movable in an advancement direction that is oriented parallel to the machining plane. The workpiece comprises a material that is transparent to a laser beam which respectively forms the first focal zone and the at least one further focal zone.

IPC Classes  ?

  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/04 - Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light

15.

APPARATUS AND METHOD FOR LASER MACHINING A WORKPIECE

      
Application Number 18360848
Status Pending
Filing Date 2023-07-28
First Publication Date 2024-01-18
Owner TRUMPF Laser-und Systemtechnik GmbH (Germany)
Inventor
  • Kaiser, Myriam
  • Flamm, Daniel
  • Kleiner, Jonas

Abstract

An apparatus for laser machining a workpiece with a material transparent to the laser machining includes a first beam shaping device with a beam splitting element for splitting a first input beam into a plurality of component beams, and a focusing optical unit configured to image the plurality of component beams into at least one focal zone. The first input beam is split by the beam splitting element by phase imposition on the first input beam. The component beams are focused into different partial regions of the at least one focal zone for forming the at least one focal zone. The at least one focal zone is introduced by the focusing optical unit into the material for laser machining the workpiece. Material modifications associated with a crack formation in the material are produced in the material by exposing the material to the at least one focal zone.

IPC Classes  ?

  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • C03B 33/02 - Cutting or splitting sheet glass; Apparatus or machines therefor

16.

APPARATUS AND METHOD FOR LASER MACHINING A WORKPIECE

      
Application Number 18363015
Status Pending
Filing Date 2023-08-01
First Publication Date 2024-01-11
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kaiser, Myriam
  • Flamm, Daniel
  • Zimmermann, Felix
  • Kleiner, Jonas

Abstract

An apparatus for laser machining a workpiece includes a first beam shaping device comprising a beam splitting element for splitting a first input beam into a plurality of component beams, and a focusing optical unit configured to image the component beams into at least one focal zone. The first input beam is split by the beam splitting element by phase imposition on the first input beam. The component beams are focused into different partial regions of the at least one focal zone for forming the at least one focal zone. The at least one focal zone is introduced into the material at a work angle with respect to an outer side of the workpiece for the laser machining of the workpiece. Material modifications associated with a change of a refractive index of the material are produced in the material by exposing the material to the at least one focal zone.

IPC Classes  ?

  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/359 - Working by laser beam, e.g. welding, cutting or boring for surface treatment by providing a line or line pattern, e.g. a dotted break initiation line
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing

17.

METHOD FOR SEPARATING A WORKPIECE

      
Application Number 18338357
Status Pending
Filing Date 2023-06-21
First Publication Date 2023-11-23
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kleiner, Jonas
  • Flamm, Daniel
  • Kumkar, Malte
  • Wendt, Michael

Abstract

A method for separating a workpiece includes removing material of the workpiece along a separation line by using a laser beam comprising ultrashort laser pulses of an ultrashort pulse laser. The material of the workpiece is transparent to a wavelength of the laser beam, and has a refractive index between 2.0 and 3.5. The method further includes separating the workpiece along a notch formed by the removal of the material.

IPC Classes  ?

  • B23K 26/38 - Removing material by boring or cutting
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses

18.

METHOD FOR DIVIDING A TRANSPARENT WORKPIECE

      
Application Number 18221501
Status Pending
Filing Date 2023-07-13
First Publication Date 2023-11-23
Owner
  • Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. (Germany)
  • Trumpf Laser- und Systemtechnik Gmbh (Germany)
Inventor
  • Blothe, Markus
  • Chambonneau, Maxime
  • Nolte, Stefan
  • Kumkar, Malte

Abstract

The invention relates to a method for dividing a transparent workpiece (1) by means of pulsed laser radiation (2) by way of creating a beam convergence zone (3) in the volume of the workpiece, in which the intensity of the laser radiation (2) exceeds a threshold value for non-linear absorption, wherein the beam convergence zone (3) and the workpiece (1) are moved relative to each other, thereby creating a two-dimensional weakening in the workpiece (1) extending along a predetermined separating line (4), and wherein the workpiece (1) is subsequently divided along the separating line (4). The invention proposes that by selecting the duration of the energy input generated by the non-linear absorption of the pulsed laser radiation and by spatial beam shaping, non-linear propagation of the laser radiation (2) in the volume (1) of the workpiece outside the beam convergence zone (3) is suppressed.

IPC Classes  ?

  • H01L 21/78 - Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • H01L 21/268 - Bombardment with wave or particle radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation

19.

DEVICE AND METHOD FOR SEPARATING A MATERIAL

      
Application Number 18335152
Status Pending
Filing Date 2023-06-15
First Publication Date 2023-11-16
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Hellstern, Julian
  • Kleiner, Jonas

Abstract

A method for separating a workpiece includes providing ultrashort laser pulses using an ultrashort pulse laser, and introducing material modifications into the workpiece along a separation line using the ultrashort laser pulses. The workpiece includes a transparent material. The method further includes separating the material of the workpiece along the separation line. The laser pulses form a laser beam that is incident onto the workpiece at a work angle. An optical aberration of the laser pulses during a transition into the material of the workpiece is reduced by an aberration correction device. The laser beam has a non-radially symmetric transverse intensity distribution, with the transverse intensity distribution appearing elongate in a direction of a first axis in comparison with a second axis perpendicular to the first axis.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/08 - Devices involving relative movement between laser beam and workpiece

20.

APPARATUS AND METHOD FOR LASER MACHINING A WORKPIECE

      
Application Number 18357186
Status Pending
Filing Date 2023-07-24
First Publication Date 2023-11-16
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Jenne, Michael
  • Heiming, Henning

Abstract

An apparatus for laser machining a workpiece includes a beam shaping device for forming a focal zone from an input laser beam incident on the beam shaping device, and a telescope device for imaging the focal zone into a material of the workpiece. The beam shaping device is configured to impose a phase on a beam cross section of the input laser beam in such a way that the focal zone extends along a longitudinal centre axis which is curved at least in certain portions. The telescope device is assigned a beam splitting device for splitting an output laser beam output coupled from the beam shaping device into a plurality of polarized partial beams, each of which has one of at least two different polarization states. The focal zone has an asymmetrical cross section in a plane oriented perpendicular to the longitudinal centre axis.

IPC Classes  ?

  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms

21.

DEVICE AND METHOD FOR SEPARATING A MATERIAL

      
Application Number 18336031
Status Pending
Filing Date 2023-06-16
First Publication Date 2023-11-09
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kleiner, Jonas
  • Kaiser, Myriam

Abstract

A method for separating a workpiece having a transparent material includes providing ultrashort laser pulses using an ultrashort pulse laser, introducing material modifications into the transparent material of the workpiece along a separation line, and separating the material of the workpiece along the separation line. The laser pulses form a laser beam that is incident onto the workpiece at a work angle. The material modifications are Type III modifications associated with a formation of cracks in the material of the workpiece. The material modifications penetrate two sides of the workpiece that are located in intersecting planes. Separating the material of the workpiece produces a chamfer and/or a bevel. A length of a hypotenuse of the chamfer and/or bevel is between 50 μm and 5000 μm.

IPC Classes  ?

  • B23K 26/40 - Removing material taking account of the properties of the material involved
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/38 - Removing material by boring or cutting

22.

DEVICE AND METHOD FOR SEPARATING A MATERIAL

      
Application Number 18336045
Status Pending
Filing Date 2023-06-16
First Publication Date 2023-11-02
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kleiner, Jonas
  • Kaiser, Myriam
  • Zimmermann, Felix

Abstract

A method for separating a workpiece having a transparent material includes providing ultrashort laser pulses using an ultrashort pulse laser, introducing material modifications into the transparent material of the workpiece along a separation line using the laser pulses, and separating the material of the workpiece along the separation line. The laser pulses form a laser beam that is incident onto the workpiece at a work angle. The material modifications are Type I and/or Type II modifications associated with a change in a refractive index of the material of the workpiece. The material modifications penetrate two sides of the workpiece that are located in intersecting planes. Separating the material of the workpiece produces a chamfer and/or a bevel. A length of a hypotenuse of the chamfer and/or bevel is between 50 μm and 500 μm.

IPC Classes  ?

  • B23K 26/40 - Removing material taking account of the properties of the material involved
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • B23K 26/38 - Removing material by boring or cutting

23.

LASER PROCESSING OF A PARTLY TRANSPARENT WORKPIECE USING A QUASI-NON-DIFFRACTIVE LASER BEAM

      
Application Number 18331971
Status Pending
Filing Date 2023-06-09
First Publication Date 2023-10-05
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kleiner, Jonas

Abstract

A method for material processing of a workpiece includes radiating a pulsed raw laser beam into an optical beam shaping system in order to form a quasi-non-diffractive laser beam with a focal zone extending in a longitudinal direction for the material processing of the workpiece. The optical beam shaping system is configured to impose a phase onto a beam cross section of the raw laser beam for forming phase-imposed laser radiation. The method further includes focusing the phase-imposed laser radiation into the workpiece so that the quasi-non-diffractive laser beam is formed and the focal zone has an intensity distribution that is adjustable along the longitudinal direction. The phase imposed on the beam cross section of the raw laser beam is set so that the intensity distribution of the quasi-non-diffractive laser beam in the focal zone is at least approximately constant in the longitudinal direction.

IPC Classes  ?

  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
  • B23K 26/402 - Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators

24.

METHOD AND APPARATUS FOR PRODUCING THREE-DIMENSIONAL OBJECTS BY SELECTIVELY SOLIDIFYING A BUILD MATERIAL APPLIED LAYER BY LAYER

      
Application Number 18311256
Status Pending
Filing Date 2023-05-03
First Publication Date 2023-10-05
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Schaede, Florian
  • Etzel, Kai
  • Dueformantel, Christian
  • Witz, Lukas
  • Wagner, Joachim
  • Burkhardt, Armin

Abstract

A method for producing a three-dimensional object by selectively solidifying a build material applied layer by layer includes, in at least one process chamber, applying the build material layer by layer to a build platform, generating at least one beam for solidifying the build material using a radiation source, feeding the at least one beam to the build material in the build platform using at least one beam guiding element, and generating a primary gas flow along the build platform using a process assistance device. The process assistance device includes a centre module and at least one outer module aligned with the centre module, so that a section over which primary gas flows is formed between the centre module and the at least one outer module. The centre module and/or the at least one outer module are triggered so as to be movable along the build platform.

IPC Classes  ?

25.

HIGH-ENERGY GLASS CUTTING

      
Application Number 18327899
Status Pending
Filing Date 2023-06-02
First Publication Date 2023-09-28
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kleiner, Jonas
  • Flamm, Daniel
  • Hesse, Tim
  • Kumkar, Malte
  • Kaiser, Myriam

Abstract

A method for severing an at least partially transparent material includes focusing ultrashort laser pulses, as individual laser pulses and/or as pulse trains, in the material so that a resulting modification zone elongated in a beam propagation direction enters the material and penetrates at least one surface of the material. Each pulse train comprises multiple sub-laser pulses, The method further includes introducing a plurality of material modifications along a severing line into the material via the laser pulses, and severing the material along the severing line, A pulse energy of the individual laser pulses or a sum of pulse energies of the sub-laser pulses is in a range from 500 μJ to 50 mJ. A length of the modification zone in the beam propagation direction is greater than a thickness of the material.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • C03B 33/08 - Severing cooled glass by fusing

26.

DEVICE FOR GENERATING A DEFINED LASER ILLUMINATION ON A WORK PLANE

      
Application Number 18318753
Status Pending
Filing Date 2023-05-17
First Publication Date 2023-09-14
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Tillkorn, Christoph
  • Heimes, Andreas

Abstract

A device includes a laser light source configured to generate a raw laser beam, and an optical arrangement configured to shape the raw laser beam into an illumination beam. The optical arrangement includes a beam transformer with an exit aperture, a first group of optical elements and a second group of optical elements for beam shaping. The beam transformer is configured to expand the raw laser beam in the direction of a long axis. The first group of optical elements comprises a homogenizer configured to homogenize the expanded raw laser beam. The second group of optical elements comprises at least one lens configured to image the exit aperture of the beam transformer. The first group of optical elements generates an intermediate image. The device further includes an imaging optical unit configured to image the intermediate image into the work plane.

IPC Classes  ?

  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • G02B 17/00 - Systems with reflecting surfaces, with or without refracting elements
  • G02B 17/08 - Catadioptric systems

27.

METHOD FOR SEPARATING ULTRATHIN GLASS

      
Application Number 18181589
Status Pending
Filing Date 2023-03-10
First Publication Date 2023-08-31
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kleiner, Jonas
  • Flamm, Daniel
  • Schaefer, Marcel
  • Kaiser, Myriam
  • Jenne, Michael

Abstract

A method for separating an ultrathin glass using ultrashort laser pulses of an ultrashort pulse laser includes focusing the ultrashort laser pulses into the ultrathin glass such that a resulting focal zone is elongated in a beam direction and extends over an entire thickness of the ultrathin glass. The ultrashort laser pulses have a non-radially symmetric beam cross section perpendicular to a beam propagation direction. The method further includes introducing material modifications into the ultrathin glass along a separating line using the ultrashort laser pulses focused into the ultrathin glass, and separating the ultrathin glass along the separating line.

IPC Classes  ?

  • C03B 33/02 - Cutting or splitting sheet glass; Apparatus or machines therefor
  • C03B 33/04 - Cutting or splitting in curves, especially for making spectacle lenses
  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/073 - Shaping the laser spot
  • B23K 26/00 - Working by laser beam, e.g. welding, cutting or boring

28.

METHOD FOR LASER WELDING TWO THIN WORKPIECES IN A REGION OF OVERLAP

      
Application Number 18302008
Status Pending
Filing Date 2023-04-18
First Publication Date 2023-08-17
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Bocksrocker, Oliver
  • Hesse, Tim

Abstract

A method for laser welding two workpieces includes arranging a first workpiece of a thickness D1 and a second workpiece of a thickness D2 on top of one another so that the first workpiece and the second workpiece overlap in a region of overlap. Each of D1 and D2 is 400 μm or less. The method further includes melting, using a laser beam guided along a weld seam, a material of the first workpiece over an entirety of the thickness D1 and a material of the second workpiece over only a partial thickness TD of the thickness D2 in the region of overlap, from a side of the first workpiece. The laser beam generates a vapor capillary that extends to a capillary depth KT into the first workpiece or into the first workpiece and the second workpiece, where 0.33*EST≤KT≤0.67*EST, with EST being a weld depth EST=D1+TD.

IPC Classes  ?

  • B23K 26/244 - Overlap seam welding
  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head

29.

SUBSTRATE PLATE FOR AN INTERCHANGEABLE CONTAINER, INTERCHANGEABLE CONTAINER AND METHOD AND APPARATUS FOR UNPACKING A THREE-DIMENSIONAL OBJECT PRODUCED BY SELECTIVE SOLIDIFICATION OF A PULVERULENT BUILD MATERIAL ON A SUBSTRATE PLATE OR IN THE INTERCHANGEABLE CONTAINER

      
Application Number 18303590
Status Pending
Filing Date 2023-04-20
First Publication Date 2023-08-17
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Giek, Daniel
  • Laib, Wolfgang

Abstract

A substrate plate for an interchangeable container that can be inserted into an apparatus for layer-by-layer application and selective solidification of a pulverulent build material for producing a three-dimensional object is provided. The substrate plate includes a surface on which the three-dimensional object is built, and a connection interface situated opposite to the surface. A transmission element is capable of being connected to the connection interface. At least one actuator is capable of being connected in a force-fitting and/or form-fitting manner to the substrate plate or to the transmission element fastened to the substrate plate. The at least one actuator is capable of being excited to oscillate by a generator.

IPC Classes  ?

  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/68 - Cleaning or washing
  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B22F 12/30 - Platforms or substrates

30.

CONTAINER ARRANGEMENT OF AN UNPACKING DEVICE FOR A MANUFACTURING DEVICE, UNPACKING DEVICE HAVING SUCH A CONTAINER ARRANGEMENT, AND MANUFACTURING DEVICE

      
Application Number 18304376
Status Pending
Filing Date 2023-04-21
First Publication Date 2023-08-17
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Giek, Daniel
  • Laib, Wolfgang
  • Ispikoudis, Christos
  • Geng, Manuel

Abstract

A container arrangement of an unpacking device for a manufacturing device for additive manufacturing of a three-dimensional component is provided. The container arrangement includes a construction container with a construction chamber, and a collecting container that is releasably connected to the construction container and has a collecting chamber. The construction container has a container cover that, in the closed state, seals off the construction chamber and an inert atmosphere located therein from the surroundings. A collecting-container-side part of an interior of the container arrangement is provided inside the container arrangement. The container arrangement further includes an opening device that can be used, with the collecting-container-side part of the interior of the container arrangement being filled with an inert atmosphere, to open the closed container cover of the construction container and thereby to connect the construction chamber of the construction container to the collecting chamber of the collecting container.

IPC Classes  ?

  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/371 - Conditioning of environment using an environment other than air, e.g. inert gas

31.

METHOD AND APPARATUS FOR PRODUCING THREE-DIMENSIONAL OBJECTS BY SELECTIVELY SOLIDIFYING A BUILD MATERIAL APPLIED LAYER BY LAYER

      
Application Number 18308693
Status Pending
Filing Date 2023-04-28
First Publication Date 2023-08-17
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Schaede, Florian
  • Witz, Lukas
  • Etzel, Kai

Abstract

A method for producing a three-dimensional object includes applying a build material layer by layer to a build platform, generating at least one beam for solidifying the build material, feeding the at least one beam to the build material using at least one beam guiding element, and generating a primary gas flow along the build platform using a process assistance device. The process assistance device includes a centre module and at least one outer module aligned with the centre module, so that a section over which primary gas flows is formed between the centre module and the at least one outer module. The method further includes generating a secondary gas flow that is aligned onto and fed to the build platform using a feed device above the build platform, so that a section along which the secondary gas flows is created between the feed device and the process assistance device.

IPC Classes  ?

  • B29C 64/364 - Conditioning of environment
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]

32.

Method for separating a workpiece

      
Application Number 18181588
Grant Number 11780028
Status In Force
Filing Date 2023-03-10
First Publication Date 2023-08-03
Grant Date 2023-10-10
Owner TRUMPF LASER—UND SYSTEMTECHNIK GMBH (Germany)
Inventor
  • Kleiner, Jonas
  • Flamm, Daniel
  • Rave, Henning

Abstract

A method for separating a workpiece along a separation line by using ultrashort laser pulses of a laser beam includes splitting the laser beam, using a beam splitter optical unit, into a plurality of partial laser beams. Each partial laser beam is focused by a focusing optical unit onto a surface and/or into a volume of the workpiece so that the partial laser beams are arranged next to one another and spaced apart from one another along the separation line. The method further includes implementing material ablation in the workpiece along the separation line by introducing the ultrashort laser pulses into the workpiece. The partial laser beams are repeatedly moved away from an initial position along the separation line by a deflection value and are subsequently moved back into the initial position. The deflection value is less than or equal to a distance between two adjacent partial laser beams.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/08 - Devices involving relative movement between laser beam and workpiece
  • B23K 26/364 - Laser etching for making a groove or trench, e.g. for scribing a break initiation groove
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing

33.

DEVICE FOR GENERATING A LASER LINE ON A WORK PLANE

      
Application Number 18193737
Status Pending
Filing Date 2023-03-31
First Publication Date 2023-07-27
Owner TRUMPF LASER- UND SYSTEMTECHNIK GMBH (Germany)
Inventor
  • Heimes, Andreas
  • Hellstern, Julian
  • Wimmer, Martin

Abstract

A device for generating a laser line on a work plane includes a first laser light source configured to generate a first raw laser beam, a second laser light source configured to generate a second raw laser beam, and an optical arrangement configured to reshape the first raw laser beam to form a first illumination beam with a first caustic and a first beam profile, and reshape the second raw laser beam to form a second illumination beam with a second caustic and a second beam profile. The first illumination beam and the second illumination beam are directed with overlap on the work plane and define a joint illumination direction. The first beam profile and the second beam profile jointly form the laser line on the work plane. The optical arrangement is configured to position the first caustic and the second caustic offset from one another in the illumination direction.

IPC Classes  ?

  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • G02B 19/00 - Condensers

34.

PLANNING DEVICE AND METHOD FOR PLANNING A LOCALLY SELECTIVE IRRADIATION OF A WORK REGION USING AN ENERGY BEAM, COMPUTER PROGRAM PRODUCT FOR CARRYING OUT SUCH A METHOD, MANUFACTURING DEVICE HAVING SUCH A PLANNING DEVICE, AND METHOD FOR THE ADDITIVE MANUFACTURE OF A COMPONENT FROM A POWDER MATERIAL

      
Application Number 18295281
Status Pending
Filing Date 2023-04-04
First Publication Date 2023-07-27
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Leuck, Sarah
  • Meiners, Wilhelm

Abstract

A planning device for planning locally selective irradiation of a work region using an energy beam in order to produce a component from a powder material arranged in the work region is provided. The planning device is configured to obtain a plurality of irradiation vectors for irradiating a powder material layer arranged in the work region with the energy beam. The planning device is further configured to determine a vector alignment in a coordinate system on the work region for at least one irradiation vector of the plurality of irradiation vectors, and to specify, for the at least one irradiation vector, a beam alignment for a non-circular beam shape of the energy beam on the work region relative to the vector alignment of the at least one irradiation vector.

IPC Classes  ?

  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B22F 10/85 - Data acquisition or data processing for controlling or regulating additive manufacturing processes
  • B22F 12/45 - Two or more
  • B22F 12/49 - Scanners
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B23K 26/342 - Build-up welding

35.

MULTI-STAGE LASER STRIPPING OF A ROD-SHAPED CONDUCTOR

      
Application Number 18187695
Status Pending
Filing Date 2023-03-22
First Publication Date 2023-07-13
Owner TRUMPF LASER- UND SYSTEMTECHNIK GMBH (Germany)
Inventor
  • Bocksrocker, Oliver
  • Neugebauer, Christoph
  • Hesse, Tim

Abstract

A method for stripping a rod-shaped conductor using laser radiation is provided. The rod-shaped conductor includes an electrically conductive core and a coating that is at least partially transparent to the laser radiation. The method includes traversing the conductor for a first time with at least one laser beam to at least partially reduce transparency of the coating, and traversing the conductor for a second time with the at least one laser beam to at least partially reduce adhesion of the coating.

IPC Classes  ?

  • B23K 26/38 - Removing material by boring or cutting
  • B23K 26/402 - Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators

36.

METHOD FOR MACHINING A MATERIAL

      
Application Number 18174689
Status Pending
Filing Date 2023-02-27
First Publication Date 2023-07-06
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Grossmann, Daniel
  • Sailer, Marc
  • Kleiner, Jonas

Abstract

A method for machining a material using a pulsed laser includes introducing a sequence of laser pulses into the material for machining the material, and synchronizing a start of each sequence with a fundamental frequency of the laser. The sequence of laser pulses comprises at least two different sequence elements that are offset from one another in space and time. Each sequence element comprises an individual laser pulse, a specific succession of individual laser pulses, or a burst of laser pulses. Specific sequence element properties are impressed on each sequence element. The sequence element properties comprise a position of the laser focus of a respective sequence element. The position of the laser focus of each sequence element of the sequence is adapted for each sequence element.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/36 - Removing material

37.

METHOD FOR SEPARATING A WORKPIECE

      
Application Number 18181579
Status Pending
Filing Date 2023-03-10
First Publication Date 2023-07-06
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kleiner, Jonas
  • Flamm, Daniel
  • Rave, Henning
  • Sailer, Marc

Abstract

A method for separating a workpiece along a separation line by using laser pulses of a laser beam includes splitting the laser beam into a plurality of partial laser beams using a beam splitter optical unit, focusing the plurality of partial laser beams onto a surface of the workpiece and/or into a volume of the workpiece using a focusing optical unit, so that the plurality of partial laser beams are arranged next to one another and spaced apart from one another along the separation line, and ablating material of the workpiece along the separation line by introducing the laser pulses of the plurality of partial laser beams into the workpiece. The laser power per partial laser beam is adjusted depending on an ablation depth obtained in the workpiece.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/36 - Removing material

38.

MANUFACTURING DEVICE, METHOD AND COMPUTER PROGRAM PRODUCT FOR THE ADDITIVE MANUFACTURE OF COMPONENTS FROM A POWDER MATERIAL

      
Application Number 18169914
Status Pending
Filing Date 2023-02-16
First Publication Date 2023-06-22
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Gutmann, Bernhard
  • Staiger, Michael
  • Leuck, Sarah
  • Findeisen, Stefan

Abstract

A manufacturing device for additive manufacture of components includes a beam generation device configured to generate energy beams, a scanner device configured to locally and selectively irradiate a working region with the energy beams, a protective gas device configured to generate a protective gas flow over the working region, and a control device configured to drive the scanner device. The control device is configured to define a first irradiation region along which a first irradiation section is displaced from a first starting position to a first end position, to define a second irradiation region along which a second irradiation section is displaced from a second starting position to a second end position, and to begin irradiation of the second irradiation region when the first irradiation section and the second starting position are not arranged within an interaction zone defined by a protective gas flow direction relative to one another.

IPC Classes  ?

  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B22F 12/49 - Scanners
  • B22F 12/70 - Gas flow means
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B22F 12/45 - Two or more
  • B33Y 10/00 - Processes of additive manufacturing
  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/31 - Calibration of process steps or apparatus settings, e.g. before or during manufacturing

39.

PLANNING DEVICE, MANUFACTURING DEVICE, METHOD AND COMPUTER PROGRAM PRODUCT FOR THE ADDITIVE MANUFACTURE OF COMPONENTS FROM A POWDER MATERIAL

      
Application Number 18170568
Status Pending
Filing Date 2023-02-17
First Publication Date 2023-06-22
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Gutmann, Bernhard
  • Meiners, Wilhelm
  • Leuck, Sarah
  • Findeisen, Stefan

Abstract

A method for planning locally selective irradiation of a working region with an energy beam in order to produce a component from a powder material arranged in the working region includes defining an origin on a component contour of a component layer to be generated on a powder material layer in the working region, and overlaying the component contour, based on the origin, with an arrangement of irradiation regions to be irradiated with the energy beam. Each irradiation region has a dimension that is predetermined independently of the component contour and identical for all irradiation regions.

IPC Classes  ?

  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B22F 12/41 - Radiation means characterised by the type, e.g. laser or electron beam
  • B22F 12/49 - Scanners
  • B22F 10/36 - Process control of energy beam parameters

40.

BEAM TRANSFORMER

      
Application Number 18173805
Status Pending
Filing Date 2023-02-24
First Publication Date 2023-06-22
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Zeller, Thomas
  • Heimes, Andreas
  • Beck, Torsten
  • Schwartz, Mario
  • Schuller, Hans Georg

Abstract

A beam transformer for transforming an input laser beam into a transformed laser beam for use in laser systems for line illumination of an object includes a transparent planar optical element that has a front surface and a back surface, which extend substantially parallel to one another. The optical element has an entrance area and an exit area, and a plurality of reflective surfaces for beam deflection. The beam transformer further includes a cooling device provided at least on the front surface or the back surface of the optical element.

IPC Classes  ?

  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • G02B 7/18 - Mountings, adjusting means, or light-tight connections, for optical elements for mirrors

41.

PROCESSING OPTICAL UNIT, LASER PROCESSING APPARATUS AND METHOD FOR LASER PROCESSING

      
Application Number 18067746
Status Pending
Filing Date 2022-12-19
First Publication Date 2023-06-15
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Hellstern, Julian
  • Kleiner, Jonas
  • Kumkar, Malte
  • Schaefer, Marcel

Abstract

A processing optical unit for workpiece processing includes a polarizer arrangement comprising a birefringent polarizer element for splitting at least one input laser beam into at least two partial beams each partial beam having one of two different polarization states, and a focusing optical unit arranged downstream of the polarizer arrangement in the beam path and configured to focus the partial beams onto at least two focus zones. The polarizer arrangement has a further optical element arranged downstream of the birefringent polarizer element in the beam path and configured to change an angle and/or a distance of at least one of the partial beams relative to an optical axis of the processing optical unit.

IPC Classes  ?

  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms

42.

METHOD FOR THE DISPLACEMENT OF A CONTINUOUS ENERGY BEAM, AND MANUFACTURING DEVICE

      
Application Number 18154050
Status Pending
Filing Date 2023-01-13
First Publication Date 2023-06-08
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Meiners, Wilhelm
  • Wagenblast, Philipp
  • Gruenewald, Jonas
  • Blickle, Valentin
  • Allenberg-Rabe, Matthias

Abstract

A method for displacing a continuous energy beam includes radiating the continuous energy beam onto a powder material and displacing the energy beam by overlaying an optical deflection of the energy beam using a deflection device and a mechanical deflection of the energy beam using a scanner device. The mechanical deflection is configured to position the energy beam at a plurality of irradiation positions and the optical deflection is configured to deflect the energy beam around each of the irradiation positions within a beam region onto at least one beam position of the sequence of beam positions. The optical deflection and the mechanical deflection are changed simultaneously or successively in order to scan the sequence of beam positions using the energy beam.

IPC Classes  ?

  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/342 - Build-up welding
  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy

43.

DEVICE AND METHOD FOR JOINING AT LEAST TWO JOINING PARTNERS

      
Application Number 18102111
Status Pending
Filing Date 2023-01-27
First Publication Date 2023-06-01
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor Zimmermann, Felix

Abstract

A method for joining two joining partners includes applying a coating to at least one of the two joining partners so as to be arranged between the two joining partners before joining and joining the at least two joining partners to one another using ultrashort laser pulses of a laser beam of an ultrashort pulse laser. At least one joining partner is substantially transparent to the ultrashort laser pulses of the ultrashort pulse laser, and the coating comprises physical properties similar to at least one joining partner and/or a chemical constituent similar to at least one joining partner.

IPC Classes  ?

  • B23K 26/57 - Working by transmitting the laser beam through or within the workpiece the laser beam entering a face of the workpiece from which it is transmitted through the workpiece material to work on a different workpiece face, e.g. for effecting removal, fusion splicing, modifying or reforming
  • B23K 26/244 - Overlap seam welding
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/324 - Bonding taking account of the properties of the material involved involving non-metallic parts

44.

LASER PROCESSING OF A WORKPIECE HAVING A CURVED SURFACE

      
Application Number 18163298
Status Pending
Filing Date 2023-02-02
First Publication Date 2023-06-01
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kleiner, Jonas

Abstract

A method for processing a workpiece using a pulsed laser beam includes beam shaping of the laser beam to form an elongated focus zone in the material of the workpiece. The beam shaping is carried out by using an arrangement of diffractive, reflective and/or refractive optical assemblies. The beam shaping includes focus-forming beam shaping to cause beam portions to enter at an entry angle to a beam axis of the laser beam for forming the elongated focus zone along the beam axis in the workpiece by way of interference, and phase-correcting beam shaping to counteract any influence of the interference by entrance of the laser beam into the workpiece. The method further includes setting beam parameters of the laser beam so that the material of the workpiece is modified in the elongated focus zone.

IPC Classes  ?

  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/046 - Automatically focusing the laser beam
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses

45.

METHOD FOR THE ABRUPT DISPLACEMENT OF A CONTINUOUS ENERGY BEAM, AND MANUFACTURING DEVICE

      
Application Number 18152173
Status Pending
Filing Date 2023-01-10
First Publication Date 2023-05-25
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Meiners, Wilhelm
  • Wagenblast, Philipp
  • Blickle, Valentin
  • Allenberg-Rabe, Matthias
  • Gruenewald, Jonas

Abstract

A method for displacing a continuous energy beam includes emitting a continuous energy beam in a direction of a powder material and displacing the energy beam by overlaying an optical deflection of the energy beam using of a deflection device and a mechanical deflection of the energy beam using of a scanner device. The mechanical deflection is configured to position the energy beam at a plurality of irradiation positions, and the optical deflection is configured to deflect the energy beam around each of the irradiation positions within a beam region of the deflection device onto at least one beam position in a sequence of beam positions. The optical deflection and the mechanical deflection are controlled such that the energy beam successively scans subsequences with an abrupt change of the optical deflection such that two spatially separated subsequences are successively adopted by the energy beam.

IPC Classes  ?

  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B22F 12/49 - Scanners
  • B22F 12/41 - Radiation means characterised by the type, e.g. laser or electron beam
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

46.

METHOD FOR MONITORING A LASER WELDING PROCESS FOR WELDING TWO WORKPIECES WITH REGARD TO A BRIDGED GAP

      
Application Number 18156413
Status Pending
Filing Date 2023-01-19
First Publication Date 2023-05-18
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Hesse, Tim
  • Hecker, Sebastian

Abstract

A method for monitoring a laser welding process for welding two workpieces using a laser wavelength, in which a pulsed laser beam is directed into the workpieces so as to melt a melting volume in a region of an interface of the two workpieces in order to produce a weld seam, and in which an intensity of a process radiation emitted by the melting volume is detected. According to the method for monitoring the lase welding process, in a first step, a detected intensity profile is evaluated with regard to at least one of the following features: (i) a depth of an intensity decrease, (ii) a duration of an intensity decrease, and (iii) a renewed increase in intensity after an intensity decrease. In a second step it is determined whether or not a gap between the two workpieces was bridged during the laser welding process based on the evaluation.

IPC Classes  ?

  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/24 - Seam welding
  • B23K 26/324 - Bonding taking account of the properties of the material involved involving non-metallic parts
  • C03B 23/20 - Uniting glass pieces by fusing without substantial reshaping
  • C03B 23/00 - Re-forming shaped glass

47.

APPARATUS AND METHOD FOR HARDENING A TRANSPARENT MATERIAL

      
Application Number 18157090
Status Pending
Filing Date 2023-01-20
First Publication Date 2023-05-18
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Zimmermann, Felix
  • Schaefer, Marcel

Abstract

A method for hardening a transparent material includes the steps of introducing a material modification to the transparent material using a laser beam of ultrashort laser pulses of an ultrashort pulse laser so as to harden at least a portion of the transparent material.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/046 - Automatically focusing the laser beam
  • B23K 26/00 - Working by laser beam, e.g. welding, cutting or boring
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head

48.

MANUFACTURING DEVICE AND METHOD FOR THE ADDITIVE MANUFACTURING OF A COMPONENT PART FROM A POWDER MATERIAL, AND METHOD FOR PRODUCING A SPECIFIC INTENSITY PROFILE OF AN ENERGY BEAM

      
Application Number 18149175
Status Pending
Filing Date 2023-01-03
First Publication Date 2023-05-11
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Allenberg-Rabe, Matthias
  • Blickle, Valentin
  • Gruenewald, Jonas
  • Wagenblast, Philipp
  • Meiners, Wilhelm

Abstract

A manufacturing device for additive manufacturing of component parts from a powder material includes a beam producing device, a scanner device configured to displace an energy beam to a plurality of irradiation positions, a deflection device configured to displace the energy beam at an irradiation position to a plurality of beam positions, and a control device configured to control the deflection device and to produce a specific intensity profile in the beam region. The control device does this by dividing and displacing the energy beam to at least two beam positions separated by a distance that is variably settable and/or by displacing the energy beam and by specifying at least one operating parameter of the deflection, such as a residence time at a beam position, a beam position density distribution, a frequency distribution, and an intensity influencing parameter of the energy beam deflected to the beam positions.

IPC Classes  ?

  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B22F 12/49 - Scanners
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/073 - Shaping the laser spot

49.

MANUFACTURING DEVICE FOR ADDITIVE MANUFACTURING OF COMPONENT PARTS FROM A POWDER MATERIAL, METHOD FOR CHANGING A BEAM PROFILE OF AN ENERGY BEAM, AND USE OF AT LEAST ONE ACOUSTO-OPTIC DEFLECTOR

      
Application Number 18149169
Status Pending
Filing Date 2023-01-03
First Publication Date 2023-05-11
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Allenberg-Rabe, Matthias
  • Blickle, Valentin
  • Gruenewald, Jonas
  • Wagenblast, Philipp
  • Meiners, Wilhelm

Abstract

A manufacturing device for additive manufacturing of a component part from a powder material includes a beam generating device configured to generate an energy beam, a scanner device configured to displace the energy beam to a plurality of irradiation positions in order to produce the component part from the powder material arranged in the work region using the energy beam, a deflection device configured to displace the energy beam to a plurality of beam positions at an irradiation position of the plurality of irradiation positions within a beam region, and a control device operatively connected to the deflection device and configured to control the deflection device and to change a beam profile of the beam region during production of a component part by changing a control of the deflection device.

IPC Classes  ?

  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B22F 12/41 - Radiation means characterised by the type, e.g. laser or electron beam
  • B22F 12/49 - Scanners

50.

MATERIAL DEPOSITION UNIT FOR POWDER BUILD-UP WELDING

      
Application Number 17879830
Status Pending
Filing Date 2022-08-03
First Publication Date 2023-05-11
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Ganter, Robert
  • Hesse, Tim
  • Kruse, Kevin
  • Link, Gerhard
  • Mueller, Steven
  • Opitz, Marco
  • Sautter, Bjoern
  • Goetzelmann, Fabian
  • Speker, Nicolai
  • Horer, Franziska
  • Tran, Anh-Thu
  • Wessinger, Benedikt

Abstract

A material deposition unit includes a radiation unit designed to emit electromagnetic radiation in a directed manner onto a workpiece along a beam axis, and a powder discharge device that has multiple powder discharge units configured to discharge powder in a directed form onto the workpiece through powder-outlet openings. The material deposition unit further includes a powder division unit having multiple powder channels. A number of powder channels corresponds to a number of powder discharge units. The powder division unit is designed to distribute a central powder stream guided to a feed channel uniformly over the powder channels. Each respective powder channel is connected to a respective powder discharge unit by an exchangeable connecting element. At least one powder discharge unit has an exchangeable powder discharge element, which is elongate, has a first end and a second end, and is arranged at least partially within the corresponding powder discharge unit.

IPC Classes  ?

  • B22F 12/50 - Means for feeding of material, e.g. heads
  • B23K 26/342 - Build-up welding
  • B23K 26/14 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
  • B22F 12/40 - Radiation means
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

51.

LASER CUTTING METHOD AND LASER CUTTING APPARATUS

      
Application Number 18053384
Status Pending
Filing Date 2022-11-08
First Publication Date 2023-04-13
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Dounassre, Hamza
  • Hesse, Tim
  • Kramlich, Olga
  • Seebach, Johannes
  • Speker, Nicolai

Abstract

A method for laser cutting a workpiece having a thickness of less than 6 mm includes the steps of directing a first laser beam, a second laser beam, and a gas jet at an entrance surface of the workpiece such that the first and second laser beams at least partially overlap one another on the workpiece. The first laser beam has a smaller focus diameter than the second laser beam, a beam parameter product of the first laser beam is at most 5 mm*mrad, and a power proportion of the second laser beam of a total laser power is less than 20%. A cutting kerf with a broken cutting edge is formed on the entrance surface of the workpiece.

IPC Classes  ?

  • B23K 26/38 - Removing material by boring or cutting
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/14 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor

52.

MANUFACTURING DEVICE WITH LARGE-AREA SINKING GAS STREAM

      
Application Number 18060586
Status Pending
Filing Date 2022-12-01
First Publication Date 2023-03-30
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Schaede, Florian
  • Nekic, Robert
  • Matatko, Sebastian

Abstract

A manufacturing device for additive manufacture of a three-dimensional component from a powder includes a manufacturing space delimited by a working surface including a powder bed region and a top wall including a protective glass window disposed above the powder bed region. A laser beam can be emitted through the protective glass window and through a beam passage zone to irradiate powder in the powder bed region. A shielding gas system has two outflow ducts, each disposed on the top wall and extending along a duct axis K on each side of the beam passage zone. Each output duct has a duct wall and duct wall sections that allow passage of gas and extend along the duct over an outflow length corresponding at least to an extent of the powder bed region.

IPC Classes  ?

  • B22F 12/70 - Gas flow means
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

53.

METHOD FOR MONITORING AN ATTACHMENT AREA DURING THE LASER WELDING OF BENT BAR-TYPE CONDUCTORS CONTAINING COPPER

      
Application Number 18054550
Status Pending
Filing Date 2022-11-11
First Publication Date 2023-03-02
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Bocksrocker, Oliver
  • Speker, Nicolai

Abstract

A method for monitoring an attachment area during laser welding of bent bar-type conductors containing copper, includes the steps of arranging a first bar-type conductor relative to a second bar-type conductor in partially overlapping fashion and welding the first and second bar-type conductors to one another using a processing laser beam, the welding including forming a weld bead interconnecting the bar-type conductors to one another. After the welding, at least one measurement variable is measured on at least one portion of the weld bead, wherein the at least one measurement variable changes with the temperature of the weld bead as a function of the time during a cooling down of the weld bead. A parameter depending on a heat capacity of the weld bead is determined from the at least one measured measurement variable, and the attachment area qualitatively or quantitatively determined from the parameter.

IPC Classes  ?

  • B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
  • B23K 26/22 - Spot welding

54.

METHODS AND LASER WELDING DEVICES FOR DEEP WELDING A WORKPIECE

      
Application Number 17878310
Status Pending
Filing Date 2022-08-01
First Publication Date 2023-02-02
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Haug, Patrick
  • Speker, Nicolai

Abstract

The disclosure relates to methods and systems for deep welding a workpiece, a surface of the workpiece being irradiated by a first laser beam and a second laser beam. In a workpiece surface plane (OE) a first beam width B1 of the first laser beam is larger than a second beam width B2 of the second laser beam and in at least the workpiece surface plane (OE) the second laser beam lies inside the first laser beam. The intensity of the first laser beam alone is sufficient to produce a keyhole in the workpiece. The keyhole produced in the workpiece has a width KB in the workpiece surface plane (OE), KB substantially equaling B1, and B2≤0.75*KB. The methods and systems provide good seam quality, high penetration depth, and high welding speed.

IPC Classes  ?

  • B23K 26/242 - Fillet welding, i.e. involving a weld of substantially triangular cross section joining two parts
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing

55.

OPTICAL ARRANGEMENT AND LASER SYSTEM

      
Application Number 17956843
Status Pending
Filing Date 2022-09-30
First Publication Date 2023-01-26
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Zeller, Thomas
  • Tillkorn, Christoph
  • Hellstern, Julian
  • Heimes, Andreas
  • Lingel, Christian
  • Irion, Christoph
  • Jenne, Michael

Abstract

An optical arrangement converts a laser beam into a line-type beam having a line-type beam cross-section that extends along a line direction with a non-vanishing intensity. The arrangement has: reshaping optics having: an input aperture through which the laser beam is radiated in; and an elongate output aperture, the reshaping optics being configured such that the laser beam radiated in is converted into a beam packet with beam segments that emerge through the output aperture; homogenization optics, which contribute to the conversion of the beam packet into the line-type output beam, and by which different beam segments are mixed and superposed along the line direction; and redirection optics configured to redirect the laser beam such that an incidence position/direction of laser beam on the input aperture is changed in dependence on time.

IPC Classes  ?

  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for

56.

LASER CUTTING NOZZLE FOR A LASER MACHINING UNIT AND METHOD FOR OPERATING SUCH A LASER MACHINING UNIT

      
Application Number 17945501
Status Pending
Filing Date 2022-09-15
First Publication Date 2023-01-19
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Speker, Nicolai
  • Seebach, Johannes
  • Kramlich, Olga
  • Schellenberg, Artur

Abstract

A laser cutting nozzle for a laser machining unit is described, the nozzle including a passage for the laser beam and cutting gas. The passage extends between a nozzle inlet and a nozzle mouth along a passage longitudinal axis. The passage comprises a convergence portion and a divergence portion. In the entire divergence portion, the wall of the passage forms an angle of inclination relative to the passage longitudinal axis of at most 5°. In addition, the length of the divergence portion is less than 5 times the diameter of the constriction.

IPC Classes  ?

  • B23K 26/38 - Removing material by boring or cutting
  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 26/14 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor

57.

METHOD FOR PRODUCING A LIGHT DEFLECTION STRUCTURE, USE OF A SUBSTRATE HAVING SUCH A LIGHT DEFLECTION STRUCTURE, AND LIGHT DEFLECTION UNIT HAVING SUCH A LIGHT DEFLECTION STRUCTURE

      
Application Number 17949297
Status Pending
Filing Date 2022-09-21
First Publication Date 2023-01-19
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Zimmermann, Felix
  • Kumkar, Malte

Abstract

A method for producing a light deflection structure includes the steps of: a) producing a first plurality of interaction regions, in which at least one laser beam interacts with the substrate material along a first path with a spatial overlap of the interaction regions, b) producing a second plurality of interaction regions with a spatial overlap of the interaction regions along a second path offset with respect and with a spatial overlap with the first path, c) optionally producing a further plurality of interaction regions with a spatial overlap of the further interaction regions along a further path offset with respect to and with a spatial overlap with the path used immediately before, and d) optionally carrying out step c) multiple times. The method also includes producing type II modifications of the substrate material, and changing at least one process parameter from one beam path to another beam path.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head

58.

OPTICAL ARRANGEMENT AND LASER SYSTEM

      
Application Number 17948299
Status Pending
Filing Date 2022-09-20
First Publication Date 2023-01-19
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Zeller, Thomas
  • Tillkorn, Christoph
  • Hellstern, Julian
  • Heimes, Andreas
  • Lingel, Christian
  • Irion, Christoph

Abstract

An optical arrangement is provided for converting an input laser beam into a linear output beam propagating along a propagation direction and having in a working plane and a linear beam cross section extending along a line direction and having a non-vanishing intensity. The optical arrangement includes a reshaping optical unit having an input aperture for receiving the input laser beam and an output aperture, and is configured to convert the input laser bean into a beam packet having a multiplicity of beam segments that emerges through the output aperture. In addition, a homogenization optical unit is included having a first lens array and a second lens array arranged downstream of the first lens array in the beam path, the homogenization optical unit configured to mix different beam segments of the beam packet along the line direction. A transformation lens is configured such to superpose the mixed beam segments so as to form the linear output beam, and a displacement device is configured to displace the second lens array relative to the first lens array.

IPC Classes  ?

  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • B23K 26/073 - Shaping the laser spot

59.

METHOD FOR LASER WELDING TWO COATED WORKPIECES

      
Application Number 17899633
Status Pending
Filing Date 2022-08-31
First Publication Date 2023-01-05
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Seebach, Johannes
  • Speker, Nicolai
  • Wolf, Adrian
  • Hesse, Tim

Abstract

A method for laser welding two coated workpieces includes positioning an upper workpiece and a lower workpiece on top of each other and passing a first laser beam over the upper and lower workpieces from a side of the upper workpiece so as to at least partially evaporate the respective coating of each of the workpieces on their facing sides along a depletion trace. A second laser beam is passed over the workpieces from the side of the upper workpiece so as to melt a material of the two workpieces within the depletion trace, and thereby weld the workpieces to one another. In the first laser passing, the first laser beam melts the material of the upper workpiece, so that a web of non-melted material of the upper workpiece remaining between the melted material of the upper workpiece and the facing side of the upper workpiece.

IPC Classes  ?

  • B23K 26/322 - Bonding taking account of the properties of the material involved involving coated metal parts
  • B23K 26/244 - Overlap seam welding
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/073 - Shaping the laser spot

60.

METHOD FOR LASER MATERIAL PROCESSING AND LASER PROCESSING APPARATUS

      
Application Number 17835994
Status Pending
Filing Date 2022-06-09
First Publication Date 2022-09-22
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kleiner, Jonas

Abstract

A method for laser material processing includes generating a first pulsed laser beam that forms a first focus zone, and processing the material with the first pulsed laser beam in order to produce first modifications. The first modifications form a shielding surface. The method further includes generating a second pulsed laser beam that forms a second focus zone, which is formed in elongated fashion along a second focus zone axis and is formed by constructive interference of laser radiation that passes at an angle toward the second focus zone axis. The method further includes processing the material with the second pulsed laser beam to produce second modifications in a second section of the material. At least one part of the laser radiation passes at the angle toward the second focus zone axis impinges on the shielding surface.

IPC Classes  ?

  • B23K 26/042 - Automatically aligning the laser beam
  • B23K 26/00 - Working by laser beam, e.g. welding, cutting or boring
  • B23K 26/38 - Removing material by boring or cutting
  • B23K 26/046 - Automatically focusing the laser beam
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing

61.

LASER WELDING OF BUSBARS WITH BEAM SHAPING

      
Application Number 17741461
Status Pending
Filing Date 2022-05-11
First Publication Date 2022-08-25
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Weidgang, Steven
  • Seebach, Johannes
  • Bocksrocker, Oliver
  • Smolenski, Joerg
  • Speker, Nicolai

Abstract

A method for joining busbars includes reshaping a raw laser beam to obtain a reshaped laser beam. The reshaped laser beam comprises a core focus portion and at least one ring focus portion. The core focus portion and the ring focus portion are coaxial with respect to one another. The ring focus portion surrounds the core focus portion. The method further includes directing the reshaped laser beam to a plurality of busbars to weld the plurality of busbars to one another along at least one weld seam.

IPC Classes  ?

  • B23K 26/073 - Shaping the laser spot
  • B23K 26/12 - Working by laser beam, e.g. welding, cutting or boring in a special environment or atmosphere, e.g. in an enclosure
  • B23K 26/244 - Overlap seam welding
  • B23K 26/26 - Seam welding of rectilinear seams
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • H01M 50/516 - Methods for interconnecting adjacent batteries or cells by welding, soldering or brazing

62.

METHOD FOR THE LASER WELDING OF A WORKPIECE, WITH BEAM SHAPING BY MEANS OF AN AXICON, AND OPTICAL APPARATUS

      
Application Number 17742494
Status Pending
Filing Date 2022-05-12
First Publication Date 2022-08-25
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor Flamm, Daniel

Abstract

A method for laser welding of a workpiece includes providing a laser beam using a laser beam source, collimating the laser beam using a collimation optical unit, reshaping the collimated laser beam using a reshaping optical unit, and focusing the reshaped laser beam using a focusing unit. The focused laser beam is directed onto the workpiece to be welded. The reshaping optical unit has a first partial region in which at least one part of at least one axicon is embodied. At least a part of a beam cross-section of the collimated laser beam is directed onto the partial region of the reshaping optical unit.

IPC Classes  ?

63.

METHOD FOR THE LASER PROCESSING OF A WORKPIECE, PROCESSING OPTICAL UNIT AND LASER PROCESSING APPARATUS

      
Application Number 17737038
Status Pending
Filing Date 2022-05-05
First Publication Date 2022-08-18
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kumkar, Malte

Abstract

A method for laser processing of a workpiece includes splitting a pulsed laser beam among a plurality of partial beams. Each partial beam has one of two different polarization states. The method further includes processing the workpiece by focusing the plurality of partial beams into a plurality of at least partially overlapping partial regions of a continuous interaction region. Partial beams having different polarization states are focused into adjacent partial regions of the continuous interaction region.

IPC Classes  ?

  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/402 - Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • C03C 23/00 - Other surface treatment of glass not in the form of fibres or filaments

64.

METHOD FOR OPERATING A DEVICE FOR ADDITIVE MANUFACTURING OF A THREE-DIMENSIONAL OBJECT

      
Application Number 17719427
Status Pending
Filing Date 2022-04-13
First Publication Date 2022-08-04
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor Gronle, Marc

Abstract

A method for operating a manufacturing device for additive manufacturing of a three-dimensional object includes irradiating a subregion of a build material within a building zone in which a beam of a beam source is directed onto the build material by a scanning unit. An amount of energy introduced is chosen such that the build material is solidified, so that a subregion of the three-dimensional object to be manufactured is formed. The method further includes controlling at least one irradiation parameter that characterizes the irradiation such that the irradiation parameter lies in a process window that changes location-dependently over an area of the building zone. The process window presets a relationship between a sensor signal detected by a sensor unit and permissible values for the irradiation parameter.

IPC Classes  ?

  • B22F 10/368 - Temperature or temperature gradient, e.g. temperature of the melt pool
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 12/49 - Scanners
  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B22F 12/41 - Radiation means characterised by the type, e.g. laser or electron beam
  • B33Y 10/00 - Processes of additive manufacturing

65.

LASER WELDING FOR CORNER JOINS OF WORKPIECE PARTS

      
Application Number 17719445
Status Pending
Filing Date 2022-04-13
First Publication Date 2022-07-28
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Scheible, Philipp
  • Seebach, Johannes
  • Bocksrocker, Oliver

Abstract

A method for laser welding of a workpiece includes welding at a corner joint of two workpiece parts of the workpiece by a welding laser beam to create an aluminum connection between the two workpiece parts, and feeding an output laser beam into a first end of a multiclad fiber to generate the welding laser beam. The multiclad fiber comprises at least a core fiber and a ring fiber surrounding the core fiber. A first portion LK of a laser power output of the output laser beam is fed into the core fiber, and a second portion LR of the laser power output of the output laser beam is fed into the ring fiber. A second end of the multiclad fiber is reproduced on the workpiece. The method further includes welding the workpiece by deep welding.

IPC Classes  ?

  • B23K 26/21 - Bonding by welding
  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
  • G02B 6/26 - Optical coupling means
  • B23K 26/073 - Shaping the laser spot

66.

SEGMENTED BEAM-SHAPING ELEMENT AND LASER PROCESSING INSTALLATION

      
Application Number 17723498
Status Pending
Filing Date 2022-04-19
First Publication Date 2022-07-28
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Chen, Keyou

Abstract

A diffractive optical element for imposing a phase distribution on a transverse beam profile of a laser beam includes surface elements that adjoin one another and form a sheet-like grating structure. Each surface element is assigned a phase shift value. The phase shift values define a two-dimensional phase distribution. The two-dimensional phase distribution has a beam center position, which defines a radial direction in the sheet-like grating structure. The surface elements are assigned to a plurality of angle segments. Each angle segment has an azimuthal segment width with respect to the beam center position. The phase shift values in the angle segments form radially symmetrical phase profiles respectively with respect to the beam center position. The radially symmetrical phase profiles form in the radial direction grating functions that have a same grating period. A segment grating phase is assigned to each of the grating functions.

IPC Classes  ?

  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
  • G02B 27/42 - Diffraction optics

67.

ALIGNMENT DEVICE FOR A BESSEL BEAM PROCESSING OPTICAL ASSEMBLY AND METHOD

      
Application Number 17714160
Status Pending
Filing Date 2022-04-06
First Publication Date 2022-07-28
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Kleiner, Jonas
  • Hellstern, Julian

Abstract

A device for aligning a processing optical assembly of a laser processing machine includes an entrance region for receiving a processing laser beam, a focus zone forming region for forming a measurement focus zone by the received processing laser beam along a target axis, and an imaging unit having a lens and a detector surface. The lens is configured to image measurement laser radiation that leaves the focus zone forming region after the measurement focus zone has been formed, along an imaging axis predefined by the target axis, onto the detector surface. The processing optical assembly is configured to shape a laser beam in the laser processing machine and to focus it along an incident beam axis so that a processing laser beam forms a preset Bessel beam focus zone in a workpiece to be processed.

IPC Classes  ?

  • B23K 26/04 - Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/046 - Automatically focusing the laser beam

68.

METHOD FOR PROCESSING A LITHIUM FOIL OR A LITHIUM-COATED METAL FOIL BY A LASER BEAM

      
Application Number 17719461
Status Pending
Filing Date 2022-04-13
First Publication Date 2022-07-28
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor Bocksrocker, Oliver

Abstract

A method for processing a foil comprising lithium includes irradiating the foil with a laser beam having a wavelength of between 200 nm and 1 μm.

IPC Classes  ?

  • B23K 26/322 - Bonding taking account of the properties of the material involved involving coated metal parts
  • B23K 26/382 - Removing material by boring or cutting by boring
  • B23K 26/24 - Seam welding
  • B23K 26/40 - Removing material taking account of the properties of the material involved

69.

OPTICAL PUNCHING OF MICROHOLES IN THIN GLASS

      
Application Number 17712204
Status Pending
Filing Date 2022-04-04
First Publication Date 2022-07-21
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kleiner, Jonas
  • Flamm, Daniel
  • Kaiser, Myriam

Abstract

A method for selective laser-induced etching of a microhole into a workpiece includes creating a modification in the workpiece that extends from an entrance side to an exit side of the workpiece. The modification is created by a laser pulse that has an annular transverse intensity distribution. The modification delimites a cylindrical body from a residual material surrounding the modification. The method further includes introducing the workpiece with the modification into a wet-chemical etching bath for structurally separating the cylindrical body from the residual material.

IPC Classes  ?

  • B23K 26/364 - Laser etching for making a groove or trench, e.g. for scribing a break initiation groove
  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • G02B 5/18 - Diffracting gratings
  • G02B 5/00 - Optical elements other than lenses
  • B23K 26/402 - Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
  • C03C 23/00 - Other surface treatment of glass not in the form of fibres or filaments

70.

LASER SOLDERING FOR STEEL BODYWORK PARTS

      
Application Number 17697958
Status Pending
Filing Date 2022-03-18
First Publication Date 2022-06-30
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Bocksrocker, Oliver
  • Speker, Nicolai
  • Hesse, Tim

Abstract

A method for laser soldering includes selecting a copper-containing material as a filler material, supplying the filler material at a butt joint of two components, and melting the filler material in a main process zone by means of laser radiation in an advancement direction. The filler material in the main process zone is melted by means of laser radiation of a wavelength λH in the blue or green spectral range with 400 nm≤λH≤600 nm.

IPC Classes  ?

  • B23K 1/005 - Soldering by means of radiant energy
  • B23K 1/19 - Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
  • B23K 1/14 - Soldering, e.g. brazing, or unsoldering specially adapted for soldering seams

71.

METHOD AND SYSTEM FOR LASER WELDING A MULTIPLICITY OF FOILS

      
Application Number 17553867
Status Pending
Filing Date 2021-12-17
First Publication Date 2022-06-23
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Speker, Nicolai
  • Schaefer, Marcel
  • Bocksrocker, Oliver
  • Ambrosy, Guenter

Abstract

A method for laser welding a multiplicity of foils onto a carrier includes arranging the foils one on top of the other to provide a foil stack, folding the foil stack to provide a folded region of the foil stack that protrudes up from two side regions of the foil stack, pressing the side regions against the carrier, and pressing together the side regions toward the folded region. The method further includes welding the foils to one another and to the carrier by directing a laser beam onto the folded region and moving the laser beam along the folded region.

IPC Classes  ?

72.

MATERIAL DEPOSITION UNIT WITH MULTIPLE MATERIAL FOCAL ZONES, AND METHOD FOR BUILD-UP WELDING

      
Application Number 17688925
Status Pending
Filing Date 2022-03-08
First Publication Date 2022-06-23
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Sautter, Bjoern
  • Opitz, Marco
  • Wessinger, Benedikt
  • Steeb, Timo
  • Spitz, Franziska

Abstract

A material deposition unit includes a radiation unit configured to emit electromagnetic radiation in a directed manner onto a workpiece along a beam axis extending in a beam direction and, and a powder discharge device having multiple powder discharge units configured to discharge powder in a directed form onto the workpiece. The powder discharge device includes at least a first powder discharge unit and a second powder discharge unit. The first powder discharge unit has a plurality of first powder-outlet openings with a first material focal zone. The second powder discharge unit has a plurality of second powder-outlet openings with a second material focal zone. The first material focal zone and the second material focal zone being spaced apart from one another in the beam direction.

IPC Classes  ?

  • B22F 12/55 - Two or more means for feeding material
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 12/53 - Nozzles
  • B23K 26/144 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor the fluid stream containing particles, e.g. powder
  • B23K 26/342 - Build-up welding
  • B23K 26/14 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor

73.

METHOD FOR MACHINING A WORKPIECE

      
Application Number 17669460
Status Pending
Filing Date 2022-02-11
First Publication Date 2022-06-16
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kumkar, Malte
  • Kaiser, Myriam

Abstract

The present invention relates to a method for machining a workpiece, comprising the steps of introducing a plurality of adjacent modifications into the material of the workpiece by means of laser radiation, etching the material of the workpiece in a first etching operation with a first selectivity, in order to remove predominantly the material modified by the laser radiation, and, after completion of the first etching operation, etching the material of the workpiece in a second etching operation with a second selectivity, different from the first selectivity, in order to remove the webs left between the removed modified material.

IPC Classes  ?

  • B23K 26/362 - Laser etching
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/382 - Removing material by boring or cutting by boring

74.

Method and arrangement for generating a laser beam having a differing beam profile characteristic by a multi-clad fiber

      
Application Number 17552455
Grant Number 11806804
Status In Force
Filing Date 2021-12-16
First Publication Date 2022-06-09
Grant Date 2023-11-07
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Huber, Rudolph
  • Andreasch, Wolfgang
  • Huonker, Martin

Abstract

Methods and systems for generating a laser beam with different beam profile characteristics are provided. In one aspect, a method includes coupling an input laser beam into one fiber end of a multi-clad fiber, in particular a double-clad fiber and emitting an output laser beam from the other fiber end of the multi-clad fiber. To generate different beam profile characteristics of the output laser beam, the input laser beam is electively coupled either at least into the inner fiber core of the multi-clad fiber or at least into at least one outer ring core of the multi-clad fiber, or a first sub-beam of the input laser beam is coupled into at least into the inner fiber core of the multi-clad fiber and a second, different sub-beam of the input laser beam is coupled at least into the at least one outer ring core of the multi-clad fiber.

IPC Classes  ?

  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/073 - Shaping the laser spot
  • G02B 6/26 - Optical coupling means
  • G02B 6/35 - Optical coupling means having switching means
  • G02B 6/42 - Coupling light guides with opto-electronic elements
  • G02B 6/036 - Optical fibres with cladding core or cladding comprising multiple layers
  • G02B 6/02 - Optical fibres with cladding
  • B23K 103/06 - Cast-iron alloys

75.

CABLE CARRIER AND PROCESSING MACHINE HAVING A CABLE CARRIER

      
Application Number 17603066
Status Pending
Filing Date 2020-04-03
First Publication Date 2022-06-09
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Fischer, Gunter
  • Blaser, Martin

Abstract

A cable carrier has a plurality of mutually articulated chain links and a working chamber extending in the longitudinal direction of the chain. In the working chamber the at least one supply line is guided in the longitudinal direction of the chain. Each chain link is formed from two lateral elements which are opposite each other and two elongate support webs which are opposite each other. A hollow profile of the chain link is formed by the lateral elements and the support webs. At least one special chain link is provided between two chain links. The special chain link has a cross-section with a lower height than the other chain links.

IPC Classes  ?

  • F16G 13/16 - Hauling- or hoisting-chains with arrangements for holding electric cables, hoses, or the like
  • H02G 11/00 - Arrangements of electric cables or lines between relatively-movable parts

76.

METHOD FOR JOINING COPPER HAIRPINS AND STATOR

      
Application Number 17430831
Status Pending
Filing Date 2020-02-11
First Publication Date 2022-05-26
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Hesse, Tim
  • Bocksrocker, Oliver

Abstract

A method for joining copper hairpins includes providing at least two ends to be joined to one another of the copper hairpins, and joining the copper hairpins. The copper hairpins are joined by laser beam welding with a machining beam having a wavelength of less than 1000 nm.

IPC Classes  ?

  • H02K 15/04 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
  • H02K 15/00 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/21 - Bonding by welding
  • B23K 26/322 - Bonding taking account of the properties of the material involved involving coated metal parts
  • B23K 26/073 - Shaping the laser spot

77.

METHOD FOR DETERMINING SPATTER CHARACTERISTICS IN LASER MACHINING AND ASSOCIATED MACHINING MACHINE AND COMPUTER PROGRAM PRODUCT

      
Application Number 17578700
Status Pending
Filing Date 2022-01-19
First Publication Date 2022-05-05
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Seebach, Johannes
  • Speker, Nicolai
  • Weidgang, Steven

Abstract

A method for determining at least one spatter characteristic of spatter particles which emanate from a melting zone of a workpiece during machining of the workpiece using a machining beam, in particular a laser beam, includes recording images of a spatial region through which spatter particles fly during the machining of the workpiece, and determining the at least one spatter characteristic by evaluating the recorded images. The spatter particles are respectively tracked over multiple images recorded one after the other in time and the at least one spatter characteristic is determined by using across-the-images evaluation of the multiple images. A machining machine and a non-transitory computer program product are also provided.

IPC Classes  ?

  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • G06T 7/00 - Image analysis
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials

78.

OPTICAL APPARATUS FOR THE LASER WELDING OF A WORKPIECE, WITH A PLURALITY OF PARTIAL BEAMS HAVING A CORE ZONE AND A RING ZONE IN THE BEAM PROFILE

      
Application Number 17569549
Status Pending
Filing Date 2022-01-06
First Publication Date 2022-04-28
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Flamm, Daniel
  • Haug, Patrick
  • Hesse, Tim

Abstract

A laser welding optical apparatus includes: a laser beam source; a collimation optical unit collimating the provided laser beam; a beam splitter splitting the collimated laser beam into partial beams, the beam splitter having a first setting facility, which variably sets the splitting of the collimated laser; and a focusing optical unit focusing the partial beams onto the welding workpiece The laser beam source has a multiclad fiber having a core and ring fiber, and a second setting facility, which variably splits an input laser beam at an end of the multiclad fiber between the core and ring fiber. A second end of the multiclad fiber provides the laser beam for the collimation optical unit. The beam splitter splits the collimated laser beam among two leading and trailing partial beams. The first setting facility sets the energy distribution between the leading and the trailing partial beams.

IPC Classes  ?

  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
  • B23K 26/24 - Seam welding

79.

METHOD AND PROCESSING MACHINE FOR PORE DEFECT MONITORING OF A LASER WELDING PROCESS FOR WELDING A PLURALITY OF BAR CONDUCTORS AND ASSOCIATED COMPUTER PROGRAM PRODUCT

      
Application Number 17503546
Status Pending
Filing Date 2021-10-18
First Publication Date 2022-04-21
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Speker, Nicolai
  • Bocksrocker, Oliver

Abstract

A method is provided for monitoring a laser welding process for welding two workpieces of metallic material, particularly copper or aluminum, preferably bar conductors, by using a laser beam, particularly for monitoring a plurality of identical laser welding processes for welding two identical workpieces with the same laser power and the same welding duration of the laser beam. During the welding, the laser beam is directed onto adjacently disposed end faces of the workpieces to melt a fusion spot at the end faces then solidifying to form a weld bead. During the welding, the solidification duration from turning off the laser beam until solidification of the fusion spot is determined, the determined solidification duration is compared with a setpoint solidification duration predetermined for pore defect-free welding, and if the determined solidification duration falls below the predetermined setpoint solidification duration, the solidified weld bead is classified as defective.

IPC Classes  ?

  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 26/22 - Spot welding
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing

80.

METHOD AND DEVICE FOR TREATING PARTICLES AND NANOPARTICLES OF AN ACTIVE PHARMACEUTICAL INGREDIENT

      
Application Number 17430451
Status Pending
Filing Date 2020-02-12
First Publication Date 2022-04-21
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Lau, Marcus
  • Popp, Andreas

Abstract

A method and a device for treating particles and nanoparticles in a suspension. A liquid jet is generated in which the particles are entrained. The liquid jet is irradiated with at least two laser beams, preferably pulsed beams, from mutually different directions. The particles are thereby comminuted. The suspension is analyzed before and/or after the irradiation. The liquid of the liquid jet is then collected in a collection vessel.

IPC Classes  ?

  • A61K 41/00 - Medicinal preparations obtained by treating materials with wave energy or particle radiation
  • A61K 9/19 - Particulate form, e.g. powders lyophilised

81.

METHOD FOR PROCESSING AT LEAST ONE WORKPIECE

      
Application Number 17546095
Status Pending
Filing Date 2021-12-09
First Publication Date 2022-03-31
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Zimmermann, Felix
  • Hecker, Sebastian

Abstract

A method is for processing at least one workpiece. The method includes applying a pulsed laser beam to a process zone of the at least one workpiece. The energy coupled into the process zone by the laser beam is temporally modulated.

IPC Classes  ?

  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/073 - Shaping the laser spot
  • B23K 26/26 - Seam welding of rectilinear seams

82.

PROCESSING POWDER SUITABLE FOR LASER MELTING WITH A CENTRAL INERT GAS DISTRIBUTOR AND WITH OXYGEN MONITORING

      
Application Number 17536750
Status Pending
Filing Date 2021-11-29
First Publication Date 2022-03-17
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Laib, Wolfgang
  • Giek, Daniel

Abstract

The disclosure provides systems and methods for processing powder suitable for laser melting, with at least one component that is or comes into contact with the powder and to which an inert gas is fed. The systems include a central inert gas distributor, which can be connected or is connected to an inert gas source and to which the at least one component is connected by way of an activatable valve, an oxygen sensor in the at least one component, and a controller, which activates the valve on the basis of measurement data of the oxygen sensor. As an alternative or in addition to the central inert gas distributor, the system can have a data processing unit, which records and evaluates the measurement data of the oxygen sensor.

IPC Classes  ?

  • B22F 10/322 - Process control of the atmosphere, e.g. composition or pressure in a building chamber of the gas flow, e.g. rate or direction
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 12/41 - Radiation means characterised by the type, e.g. laser or electron beam
  • B22F 12/70 - Gas flow means
  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B22F 1/14 - Treatment of metallic powder
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/10 - Pre-treatment

83.

SPATIAL FREQUENCY FILTER DEVICE FOR USE WITH A LASER BEAM, SPATIAL FREQUENCY FILTER ASSEMBLY HAVING SUCH A SPATIAL FREQUENCY FILTER DEVICE, AND METHOD FOR SPATIAL FREQUENCY FILTERING OF A LASER BEAM

      
Application Number 17500962
Status Pending
Filing Date 2021-10-14
First Publication Date 2022-02-03
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kumkar, Malte
  • Doerr, Stefan
  • Flamm, Daniel

Abstract

A spatial frequency filter device is for use with a laser beam. The device includes: a neutral region, which is configured to transmit or reflect the laser beam; and a deflecting region, which radially adjoins the neutral region and is configured to deflect beam components of the laser beam from a beam axis of the laser beam. The deflecting region has a constant portion, in which a deflecting effect on the beam components of the laser beam for each location in the constant portion is configured to be independent of a distance of a location from the neutral region. the deflecting region has a variation portion, in which the deflecting effect on the beam components of the laser beam is configured to vary, dependent on a distance from the neutral region.

IPC Classes  ?

  • G02B 5/18 - Diffracting gratings
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • G02B 5/20 - Filters
  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for

84.

PROCESSING OPTICAL UNIT, LASER PROCESSING APPARATUS AND METHOD FOR LASER PROCESSING

      
Application Number 17500956
Status Pending
Filing Date 2021-10-14
First Publication Date 2022-02-03
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kumkar, Malte
  • Kleiner, Jonas
  • Grossmann, Daniel
  • Flamm, Daniel

Abstract

A processing optical unit for workpiece processing includes a birefringent polarizer configured to split at least one input laser beam into a pair of partial beams polarized perpendicularly to one another. The processing optical unit further includes a focusing optical unit arranged downstream of the birefringent polarizer in the beam path and configured to focus the pair of partial beams onto focus zones in a focal plane. The processing optical unit is configured to produce at least partly overlapping focus zones of the pair of partial beams.

IPC Classes  ?

  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • G02B 27/28 - Optical systems or apparatus not provided for by any of the groups , for polarising

85.

Method and computer program product for OCT measurement beam adjustment

      
Application Number 17292500
Grant Number 11951564
Status In Force
Filing Date 2019-11-06
First Publication Date 2022-01-20
Grant Date 2024-04-09
Owner
  • TRUMPF Laser- und Systemtechnik Gm H (Germany)
  • TRUMPF Laser GmbH (Germany)
Inventor
  • Stambke, Martin
  • Hermani, Jan-Patrick
  • Notheis, Thomas
  • Sauter, Alexander

Abstract

A method determines translational and/or rotational deviations between the measurement coordinate system of a measurement mirror scanner and the processing coordinate system of a processing mirror scanner. A measurement beam reflected at a workpiece returns on a path of an incident measurement beam and is captured by a spatially resolving measurement sensor to ascertain spatially resolving information of the workpiece. The reflected measurement beam, in a sensor image of the measurement sensor, is imaged onto a previously known image position. This is accomplished by ascertaining a focal position deviation of the processing beam by scanning with the processing beam, evaluating a laser power detected at grid points, fixing the processing mirror scanner, capturing spatially resolving height information of the pinhole diaphragm by the measurement sensor, and determining a translational deviation between the processing and measurement coordinate systems based on the deviation.

IPC Classes  ?

  • G01B 9/02 - Interferometers
  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 26/044 - Seam tracking
  • B23K 26/046 - Automatically focusing the laser beam
  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
  • B23K 26/242 - Fillet welding, i.e. involving a weld of substantially triangular cross section joining two parts
  • G01B 9/02091 - Tomographic interferometers, e.g. based on optical coherence
  • G01B 11/00 - Measuring arrangements characterised by the use of optical techniques
  • G01B 21/04 - Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness by measuring coordinates of points

86.

HAIRPIN WELDING METHOD AND APPARATUS

      
Application Number 17469905
Status Pending
Filing Date 2021-09-09
First Publication Date 2021-12-30
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Bocksrocker, Oliver
  • Speker, Nicolai
  • Brueggebors, Jens

Abstract

A hairpin welding method welds wire ends of at least two copper wires, arranged flush next to one another, to one another by a laser beam. The laser beam is generated with a beam cross section that impinges on the wire ends at an end side and has a round core region and a ring region surrounding the round core region. A ratio of an external diameter of the ring region to a diameter of the core region is between 7:1 and 2:1. A ratio of a laser power in the core region to a laser power in the ring region is between 10:90 and 70:30.

IPC Classes  ?

  • B23K 26/21 - Bonding by welding
  • B23K 26/073 - Shaping the laser spot
  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 26/08 - Devices involving relative movement between laser beam and workpiece

87.

METHODS AND DEVICES FOR PRODUCING THREE-DIMENSIONAL COMPONENTS BY SELECTIVE SOLIDIFICATION

      
Application Number 17405628
Status Pending
Filing Date 2021-08-18
First Publication Date 2021-12-09
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor Margolf, Andreas

Abstract

The disclosure relates to methods and devices for producing three-dimensional components by selective solidification from build material applied in layered fashion by providing a building cylinder in which substrate plates are stacked one above the other, applying the build material to the uppermost substrate plate with an application device, generating at least one beam and directing the beam onto the applied layer of the build material, moving the application device along a working plane at least along the building cylinder and at least one collecting chamber for non-solidified build material, and moving the substrate plate out in relation to the building cylinder such that a bottom of the substrate plate lies in the working plane, wherein the substrate plate which has been moved out of the building cylinder is transferred by the application device from the building cylinder into the adjacent collecting chamber.

IPC Classes  ?

  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B28B 1/00 - Producing shaped articles from the material
  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B22F 12/33 - Platforms or substrates translatory in the deposition plane
  • B22F 12/41 - Radiation means characterised by the type, e.g. laser or electron beam
  • B22F 12/88 - Handling of additively manufactured products, e.g. by robots

88.

METHODS FOR THE AUTOMATED DETERMINATION OF THE INFLUENCE OF A LASER PROCESSING PARAMETER ON A LASER PROCESSING OPERATION, LASER PROCESSING MACHINE, AND COMPUTER PROGRAM PRODUCT

      
Application Number 17443722
Status Pending
Filing Date 2021-07-27
First Publication Date 2021-11-18
Owner TRUMPF Laser-und Systemtechnik GmbH (Germany)
Inventor
  • Schellenberg, Artur
  • Seebach, Johannes

Abstract

Methods, machines, and computer program products are disclosed for determining the influence of a laser processing parameter on a laser processing operation by means of a laser beam are described. The methods include conducting linear laser processing operations with different values of the laser processing parameter, the speed of advance of the laser beam, respectively, being increased in the laser processing operations at least to such an extent that a processing interruption occurs; and determining a relationship between the processing lengths, the associated processing times, or the associated interruption speeds of the laser processing operations and the laser processing parameter using the measured processing lengths, the associated processing times, or the associated interruption speeds of the laser processing operations.

IPC Classes  ?

  • B23K 26/00 - Working by laser beam, e.g. welding, cutting or boring
  • B23K 26/38 - Removing material by boring or cutting
  • B23K 26/21 - Bonding by welding
  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 26/14 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
  • B23K 37/02 - Carriages for supporting the welding or cutting element

89.

BUTT WELDING OF TWO WORKPIECES WITH AN ULTRASHORT PULSE LASER BEAM, AND ASSOCIATED OPTICAL ELEMENTS

      
Application Number 17331089
Status Pending
Filing Date 2021-05-26
First Publication Date 2021-09-09
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kumkar, Malte
  • Zimmermann, Felix

Abstract

The present disclosure provides methods, devices, and systems for the butt welding of two, e.g., planar, workpieces, by at least one pulsed laser beam, e.g. an ultrashort pulse (“USP”) laser beam, which is focused into the workpiece material to locally melt the two workpieces in the region of their joining surface. The laser focus of the laser beam focused into the workpiece material is moved transversely with respect to the beam direction of the laser beam to produce in the region of the joining surface a weld seam extending transversely with respect to the beam direction of the laser beam.

IPC Classes  ?

  • B23K 26/26 - Seam welding of rectilinear seams
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/08 - Devices involving relative movement between laser beam and workpiece

90.

METHOD FOR OPERATING A DEVICE FOR ADDITIVE MANUFACTURE OF A THREE-DIMENSIONAL OBJECT

      
Application Number 17313010
Status Pending
Filing Date 2021-05-06
First Publication Date 2021-08-26
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Schaal, Frederik
  • Schweikert, Sven
  • Gronle, Marc
  • Essig, Nicolai

Abstract

A method for operating a manufacturing device for the additive manufacture of a three-dimensional object, by the layered application and selective solidification of a building material in a building area lying in a working surface, includes directing, by a first scanning unit of the manufacturing device, a detection region of a first sensor unit onto at least one first partial region of a test body region without the first scanning unit directing a beam onto the test body region. The first sensor unit is assigned to the first scanning unit. The method further includes irradiating at least part of the test body region with a beam directed onto the test body region by a second scanning unit of the manufacturing device and evaluating measurement signals detected by the first sensor unit.

IPC Classes  ?

  • B22F 10/85 - Data acquisition or data processing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 12/90 - Means for process control, e.g. cameras or sensors

91.

METHODS FOR DETECTING A WORKING AREA OF A GENERATIVE MANUFACTURING DEVICE AND MANUFACTURING DEVICES FOR GENERATIVELY MANUFACTURING COMPONENTS FROM A POWDER MATERIAL

      
Application Number 17317425
Status Pending
Filing Date 2021-05-11
First Publication Date 2021-08-26
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Schaal, Frederik
  • Allenberg-Rabe, Matthias
  • Blickle, Valentin

Abstract

Methods for detecting a working area of a generative manufacturing device and manufacturing devices for generatively manufacturing components from a powder material are disclosed. The methods include scanning of an optical working beam of the generative manufacturing device in the working area, detecting signal values of remitted light of the optical working beam traveling along an optical axis of the optical working beam in a location-dependent manner, wherein a signal value is assigned to each location of the scan of the optical working beam in the working area, and obtaining an image of the working area from the location-dependent detected signal values. The optical working beam for detecting the working area is operated with an optical output power that is reduced compared to a lower power limit for the optical output power of the optical working beam used during generative manufacturing.

IPC Classes  ?

  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 12/43 - Radiation means characterised by the type, e.g. laser or electron beam frequency modulated
  • B22F 12/49 - Scanners
  • B22F 10/85 - Data acquisition or data processing for controlling or regulating additive manufacturing processes
  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

92.

METHOD FOR OPERATING A MANUFACTURING DEVICE AND MANUFACTURING DEVICE FOR THE ADDITIVE MANUFACTURING OF A COMPONENT FROM A POWDER MATERIAL

      
Application Number 17314118
Status Pending
Filing Date 2021-05-07
First Publication Date 2021-08-26
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Wagenblast, Philipp
  • Pieger, Markus
  • Schaal, Frederik
  • Allenberg-Rabe, Matthias
  • Ullmann, Bjoern
  • Blickle, Valentin
  • Gronle, Marc

Abstract

A method operates a powder bed-based manufacturing device for additive manufacturing of a component from a powder material. The method includes: taking at least one optical recording of a working powder layer of the powder material on a construction location of the manufacturing device; locally evaluating the at least one optical recording; and examining the working powder layer for local coating errors using the evaluation of the at least one optical recording.

IPC Classes  ?

  • B22F 12/90 - Means for process control, e.g. cameras or sensors
  • B22F 10/37 - Process control of powder bed aspects, e.g. density
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

93.

Method for splash-free welding, in particular using a solid-state laser

      
Application Number 17317925
Grant Number 11786989
Status In Force
Filing Date 2021-05-12
First Publication Date 2021-08-26
Grant Date 2023-10-17
Owner TRUMPF LASER- UND SYSTEMTECHNIK GMBH (Germany)
Inventor
  • Haug, Patrick
  • Speker, Nicolai
  • Opitz, Marco
  • Hesse, Tim

Abstract

Laser beam welding a workpiece includes: generating first and second beam areas on the workpiece by first and second laser beams, respectively. The beam areas are guided in a feed direction relative to the workpiece. Centroids of the beam areas are not coinciding. The first beam area runs ahead of the second beam area. A length of the first beam area, measured transversely to the feed direction, is greater than or equal to that of the second. A surface area of the first beam area is greater than that of the second. A width of the first beam area, measured in the feed direction, is greater than or equal to that of the second. A laser power of the first laser beam is greater than that of the second. The second laser beam is irradiated into a weld pool generated by the first laser beam.

IPC Classes  ?

  • B23K 26/035 - Aligning the laser beam
  • B23K 26/244 - Overlap seam welding
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/32 - Bonding taking account of the properties of the material involved

94.

METHODS AND DEVICES FOR MONITORING A WELDING PROCESS FOR WELDING GLASS WORKPIECES

      
Application Number 17318263
Status Pending
Filing Date 2021-05-12
First Publication Date 2021-08-26
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Hecker, Sebastian
  • Hesse, Tim

Abstract

The present disclosure relates to methods and devices for monitoring a welding process for welding at least one glass workpiece to another workpiece, the workpieces being welded together in a process zone that is exposed to a processing beam, e.g., to a laser beam, such as an ultra-short-pulse laser beam, wherein radiation emitted by the process zone and originating from at least one of the workpieces is detected in a spatially resolved manner.

IPC Classes  ?

  • B23K 26/324 - Bonding taking account of the properties of the material involved involving non-metallic parts
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/03 - Observing, e.g. monitoring, the workpiece
  • B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
  • B23K 26/57 - Working by transmitting the laser beam through or within the workpiece the laser beam entering a face of the workpiece from which it is transmitted through the workpiece material to work on a different workpiece face, e.g. for effecting removal, fusion splicing, modifying or reforming
  • B23K 26/244 - Overlap seam welding
  • B23K 26/26 - Seam welding of rectilinear seams
  • C03B 23/203 - Uniting glass sheets
  • G06T 7/00 - Image analysis
  • G06T 7/73 - Determining position or orientation of objects or cameras using feature-based methods

95.

METHODS AND DEVICES FOR MONITORING A WELDING PROCESS FOR WELDING GLASS WORKPIECES

      
Application Number 17318598
Status Pending
Filing Date 2021-05-12
First Publication Date 2021-08-26
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Hecker, Sebastian
  • Hesse, Tim
  • Scharun, Michael
  • Schindler, Manuel
  • Alber, Kristian

Abstract

The present disclosure relates to methods and systems for monitoring a welding process for welding at least one glass workpiece to another workpiece, e.g., also made of glass, wherein a weld seam is formed in the workpieces in a process zone that is exposed to a pulsed processing beam, e.g., to a pulsed laser beam, such as an ultra-short-pulse laser beam, wherein the radiation emitted by the process zone is detected in a time-resolved manner.

IPC Classes  ?

  • B23K 26/26 - Seam welding of rectilinear seams
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/70 - Auxiliary operations or equipment
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/067 - Dividing the beam into multiple beams, e.g. multi-focusing

96.

Optical arrangement and laser system

      
Application Number 17253664
Grant Number 11536979
Status In Force
Filing Date 2019-06-05
First Publication Date 2021-08-19
Grant Date 2022-12-27
Owner TRUMPF LASER- UND SYSTEMTECHNIK GMBH (Germany)
Inventor
  • Beck, Torsten
  • Flamm, Daniel
  • Heimes, Andreas
  • Hellstern, Julian
  • Lingel, Christian
  • Marschall, Felix
  • Thierfelder, Silke
  • Tillkorn, Christoph

Abstract

An optical arrangement converts an input laser beam into a line-like output beam, which propagates along a propagation direction and which has, in a working plane, a line-like beam cross section extending along a line direction. The optical system includes: a reshaping optical unit having an input aperture, through which the input laser beam is radiated, and an elongate output aperture, elongatedly extending along an aperture longitudinal direction, the reshaping optical unit converting the input laser beam radiated through the input aperture into a beam packet exiting through the output aperture; and a homogenization optical unit which converts the beam packet into the line-like output beam, different beam segments of the beam packet being intermixed and superimposed along the line direction. The aperture longitudinal direction extends in a manner rotated about the propagation direction by a non-vanishing angle of rotation with respect to the line direction.

IPC Classes  ?

  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/073 - Shaping the laser spot
  • G02B 17/00 - Systems with reflecting surfaces, with or without refracting elements
  • G02B 27/14 - Beam splitting or combining systems operating by reflection only

97.

System for asymmetric optical beam shaping

      
Application Number 17126879
Grant Number 11780033
Status In Force
Filing Date 2020-12-18
First Publication Date 2021-06-10
Grant Date 2023-10-10
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kumkar, Malte
  • Kleiner, Jonas
  • Grossmann, Daniel
  • Flamm, Daniel
  • Kaiser, Myriam

Abstract

For material processing of a material, which is in particular for a laser beam to a large extent transparent, asymmetric shaped modifications are created transverse to the propagation direction of the laser beam. Thereby, the laser beam is shaped for forming an elongated focus zone in the material, wherein the focus zone is such that it includes at least one intensity maximum, which is transverse flattened in a flattening direction, or a transverse and/or axial sequence of asymmetric intensity maxima, which are flattened in a sequence direction. After positioning the focus zone in the material, a modification is created and the material and the focus zone are moved relative to each other in the or across to the flattening direction or in the or across to the sequence direction for forming a crack along an induced preferred direction.

IPC Classes  ?

  • B23K 26/53 - Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
  • G02B 5/00 - Optical elements other than lenses
  • G02B 27/09 - Beam shaping, e.g. changing the cross-sectioned area, not otherwise provided for
  • B23K 26/064 - Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/042 - Automatically aligning the laser beam
  • B23K 26/046 - Automatically focusing the laser beam
  • B23K 26/073 - Shaping the laser spot

98.

METHODS FOR CALIBRATING A PROCESSING MACHINE, AND PROCESSING MACHINES

      
Application Number 17066525
Status Pending
Filing Date 2020-10-09
First Publication Date 2021-01-28
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Pieger, Markus
  • Schaal, Frederik
  • Allenberg-Rabe, Matthias
  • Blickle, Valentin
  • Gronle, Marc

Abstract

The disclosure provides methods for calibrating processing machines for the production of 3D components by irradiation of powder layers, wherein the processing machine includes a scanner device for positioning a laser beam in a processing field in which a height-adjustable construction platform for the application of the powder layers by sweeping at least two, e.g., three markings, e.g., in the form of spherical retroreflectors, which are applied on the construction platform and/or on a preform , by the laser beam, detecting laser radiation reflected back from the markings into the scanner device , determining actual positions of the markings , determining deviations of the actual positions of the markings from setpoint positions of the markings, and calibrating the processing machine by correcting the positioning of the laser beam and/or the position of the construction platform using the determined deviations. The disclosure also relates to associated processing machines.

IPC Classes  ?

  • B22F 3/105 - Sintering only by using electric current, laser radiation or plasma
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • G05B 19/4099 - Surface or curve machining, making 3D objects, e.g. desktop manufacturing

99.

LASER WELDING OF TRANSPARENT WORKPIECES

      
Application Number 17034126
Status Pending
Filing Date 2020-09-28
First Publication Date 2021-01-14
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Kumkar, Malte
  • Zimmermann, Felix

Abstract

Methods and devices for laser welding of mutually overlapping workpieces by pulsed laser beams, for example, Ultrashort-pulsed (USP) laser beams, are provided. In one aspect, a method includes directing a pulsed laser beam through one workpiece onto the other workpiece and moving the pulsed laser beam in a feed direction relative to the two workpieces to produce a weld seam between the two workpieces bearing against one another. A deflection back and forth of the pulsed laser beam directed transversely or parallel to the feed direction is superposed on the pulsed laser beam moved in the feed direction.

IPC Classes  ?

  • B23K 26/244 - Overlap seam welding
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
  • B23K 26/57 - Working by transmitting the laser beam through or within the workpiece the laser beam entering a face of the workpiece from which it is transmitted through the workpiece material to work on a different workpiece face, e.g. for effecting removal, fusion splicing, modifying or reforming
  • B23K 26/08 - Devices involving relative movement between laser beam and workpiece

100.

Supporting machining workpieces

      
Application Number 16901120
Grant Number 11298803
Status In Force
Filing Date 2020-06-15
First Publication Date 2020-10-01
Grant Date 2022-04-12
Owner TRUMPF Laser- und Systemtechnik GmbH (Germany)
Inventor
  • Blaser, Martin
  • Fischer, Gunter

Abstract

A workpiece support includes a workpiece support element and a suction device. A workpiece is mounted on a workpiece side of the workpiece support element during machining. Towards a remote lower side, the workpiece support element is permeable to a waste air flow loaded with machining-related emissions. The suction device includes a vacuum generator and a suction line. The vacuum generator is configured to generate the waste air flow flowing from the workpiece side to the lower side, to suck off the waste air flow into the suction line in a flow direction and to subsequently discharge the waste air flow via the suction line. The suction line has a suction opening having a flow cross section which can be passed by the waste air flow in the flow direction. An opening width of the flow cross section and/or a position of the suction opening can be variably adjusted.

IPC Classes  ?

  • B25B 11/00 - Work holders or positioners not covered by groups , e.g. magnetic work holders, vacuum work holders
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