An autonomous guided vehicle including a frame, a drive section, a payload handler, a vision system, and a controller. The vision system has a camera disposed to generate video stream data imaging of an object. The controller being communicably connected to register the video stream data imaging from the at least one camera and communicably connected to at least one or more of a time of flight sensor and a distance sensor that detects a distance of the object. The controller is configured so to effect, from the video stream data imaging, robust object detection and localization within a predetermined reference frame via alternately both binocular vision and monocular vision from the video stream data imaging, the detection determined via monocular vision having confidence commensurate with detection determined via the binocular vision.
2.
MATERIAL HANDLING SYSTEM WITH PALLETIZATION RE-PLANNING
A material handling system for handling, placing packages onto pallets destined for an order store, the material handling system comprising, a storage array with storage spaces for holding packages therein, an automated package transport system communicably connected to the storage array for storing packages within the storage spaces of the storage array and retrieving packages from the storage spaces of the storage array, an automated palletizer for placing mixed packages onto a pallet to form a pallet load of mixed packages, the automated palletizer is communicably connected to the automated package transport system which provides individual packages from the storage array to the automated palletizer for forming the pallet load of mixed packages, the pallet load of mixed packages including more than one composite layers of mixed packages, a controller operably connected to the automated palletizer, the controller being programmed with a pallet load generator with an initial pallet load.
B65G 61/00 - Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
B65G 57/24 - Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers, each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
A product order fulfillment system of mixed product units, the product order fulfillment system comprising a storage array, with at least one elevated storage level, wherein mixed product units are input and distributed in the storage array in cases, of product units of common kind per case, an automated transport system, with at least one asynchronous transport system, for level transport, and a lift for between level transport, communicably connected to the storage array so as to automatically retrieve and output, from the storage array, product units distributed in the cases in the at least one elevated storage level of the storage array, the output product units being one or more of mixed singulated product units, in mixed packed groups, and in mixed cases, wherein the at least one asynchronous transport system, and the lift are configured so as to form more than one transport channel.
An autonomous transport vehicle for a storage and retrieval system, the autonomous transport vehicle comprising, a longitudinally elongated frame having a pay load area, the payload area having opposing lateral sides, and wheels supporting the longitudinally elongated frame so as to configure the frame for traverse along traverse surfaces of a transfer deck and picking aisles of a storage and retrieval system, where the transfer deck provides vehicle traverse access to each of the picking aisles, and a transfer arm coupled to the frame and disposed, at least in part, within the payload area, the transfer arm including telescoping fingers configured to support a payload and bi-directionally extend, from the payload area, from one of both of the opposing lateral sides to effect picking and placing of the payload at a payload holding location, of the picking aisle, adjacent the one of both of the opposing lateral sides.
B65G 47/06 - Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
B66F 9/06 - Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
B65G 1/00 - Storing articles, individually or in orderly arrangement, in warehouses or magazines
A material handling system, for handling and placing packages onto pallets destined for an order store, including a storage array, an automated package transport system, an automated palletizer, and a controller operably connected to the automated palletizer, the controller being programmed with a pallet load generator with at least one pallet to order store affinity characteristic, for a predetermined method of pallet load packages distribution at the order store, the pallet load generator being configured so that a pallet load is formed by the automated palletizer of packages arranged in the pallet load embodying the at least one pallet to order store affinity characteristic.
G05B 19/418 - Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control (DNC), flexible manufacturing systems (FMS), integrated manufacturing systems (IMS), computer integrated manufacturing (CIM)
G06Q 50/28 - Logistics, e.g. warehousing, loading, distribution or shipping
G06Q 10/087 - Inventory or stock management, e.g. order filling, procurement or balancing against orders
B65G 57/22 - Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers, each of predetermined arrangement
An autonomous transport vehicle includes a frame forming a transport payload area of the vehicle. The payload area includes a payload contact support surface that defines a payload support plane that supports the payload. The pay load area further Includes an articulated underpick end effector that engages and underpicks the payload with respect to the support plane, and extends and retracts with respect to the payload area effecting payload transfer. Payload registration facets are mounted to the frame to engage the payload. The registration facets are disposed to provide, upon engagement with the payload, at least two degrees of registration capturing and securing the payload in a predetermined position in the pay load area, and are configured to effect payload, engagement with the at leas t two degrees of registration registering the payload substantially coincident with seating of the payload on the payload support plane of the payload area.
B65G 47/06 - Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
An autonomous guided vehicle includes a frame, a drive section, a payload handler, a sensor system, and a supplemental sensor system. The sensor system has electro-magnetic sensors, each responsive to interaction or interface of a sensor emitted or generated electro- magnetic beam or field with a physical characteristic, the electro- magnetic beam or field being disturbed by interaction or interface with the physical characteristic, and which disturbance is detected by and effects sensing of the physical characteristic. The sensor system generates sensor data embodying at least one of a vehicle navigation pose or location information and payload pose or location information. The supplemental sensor system supplements the sensor system, and is, at least in part, a vision system with cameras disposed to capture image data informing the at least one of a vehicle navigation pose or location and payload pose or location supplement to the information of the sensor system.
B66F 9/06 - Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
An autonomous transport vehicle, for transporting items in a storage and retrieval system, includes a frame, a controller, at least two independently driven drive wheels mounted to the frame, and at least one caster wheel mounted to the frame and having a castering assistance motor that engages the at least one caster wheel so as to impart castering assistance torque to the at least one caster wheel assisting castering of the at least one caster wheel. The controller is communicably connected to the castering assistance motor and configured to effect via a combination of vehicle yaw, generated by differential torque from the at least two independently driven drive wheels, and castering assistance torque from the castering assistance motor, castering of the at least one caster wheel with the autonomous transport vehicle in motion with a predetermined kinematic state.
B66F 9/06 - Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
B66F 9/12 - Platforms; Forks; Other load-supporting or load-gripping members
9.
WAREHOUSING SYSTEM FOR STORING AND RETRIEVING GOODS IN CONTAINERS
A warehousing system includes a multilevel container storage array each level of which has a transport area and a storage area, a container transport vehicle located on each level to transport containers to and from container storage locations on each storage shelf on each level of the multilevel storage array to a breakpack operation station, a putwall of more than one levels of breakpack goods container stations distributed along each level with a corresponding breakpack goods transfer deck at each level of the putwall, a breakpack goods transport vehicle that transports breakpack goods along the corresponding breakpack goods transfer deck, and between corresponding breakpack goods transfer decks at different levels of the putwall, to each breakpack goods container station, and a controller effecting operation of the container transport vehicle between the container storage locations, the breakpack operation station, and a breakpack goods container located at a breakpack goods container station.
A product order fulfillment system of mixed product units, the system includes a storage array, an automated transport system, with at least one asynchronous transport system, for level transport, and a lift for between level transport, communicably connected to the storage array so as to automatically retrieve and output, from an output of the storage array, product units distributed in cases in a common part of the storage array. The at least one asynchronous transport system, and the lift are configured so as to form more than one transport echelon, each echelon being communicably connected with the common part and the output, and each effecting orthogonal sortation, corresponding to the transport echelon, of the product units distributed in the common part, so that sorted mixed output product units of the corresponding transport echelon are in predetermined sequence.
An automated palletizer for building a mixed case pallet, the automated palletizer including a case infeed that feeds mixed cases to provide an input queue feed sequence of mixed cases. At least one pallet building robot communicably connected to the case infeed and configured to receive the mixed cases in the input queue feed sequence of mixed cases, and place the mixed cases according to and dependent on the input queue feed sequence of mixed cases so as to effect building the mixed case pallet at a predetermined substantially steady placement rate. A controller communicably connected to the case infeed and at least one pallet building robot, and being configured so as to generate a complete and stable mixed case arrangement plan that completes at least a predetermined whole part of the mixed case pallet and that describes a predetermined planned location and pose for each case.
B65G 1/00 - Storing articles, individually or in orderly arrangement, in warehouses or magazines
B65G 61/00 - Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
B65G 57/03 - Stacking of articles by adding to the top of the stack from above
B65G 57/09 - Stacking of articles by adding to the top of the stack from alongside
B65G 47/90 - Devices for picking-up and depositing articles or materials
G06Q 10/08 - Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
B65G 1/137 - Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
B65G 47/71 - Devices for transferring articles or materials between conveyors, i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor and to transfer them in individual layers to more than one conveyor, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged to several conveyors
A product order fulfillment system including a multi-level transport system and a lifting transport system. Each level of the multi-level transport system having a corresponding independent asynchronous level transport system separate and distinct from the asynchronous level transport system corresponding to each other level of the multi-level transport system. Each independent lift axis of the lifting transport system being configured to independently hold at least one case and being communicably coupled to each asynchronous level transport system so as to provide for exchange of the at least one case between each asynchronous level transport system and each independent lift axis. Each independent lift axis is communicably coupled to each other independent lift axis of the more than one lift axis and forms a common output of mixed cases so as to create an ordered sequence of mixed cases in accordance to a predetermined case out ordered sequence.
B65G 1/137 - Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
B65G 47/06 - Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
A storage array system including an open undeterministic transport surface, a navigation array disposed in connection with the transport surface, the navigation array includes a distributed feature, a first waypoint at a first position of the distributed feature, a second waypoint displaced from the first waypoint along the distributed feature and offset with respect to the first waypoint in a direction angled to the distributed feature, and a guided bot, arranged to traverse the transport surface, with a non-holonomic steering system, the guided bot having a bot pose determination system employing sensor data detecting the distributed feature, wherein the guided bot includes a controller configured to generate a substantially smooth curved bot traverse path on the transport surface connecting the first and second waypoints with a predetermined optimal trajectory of the guided bot along the traverse path determined based on a bot dynamic model.
An automated storage and retrieval system includes a storage array of storage locations for case units. An in-out case conveyor is capable of bi-directionally transporting case units to and from the storage array, and an in-out loaded pallet conveyor is capable of bi-directionally transporting loaded pallets towards and away from the storage array. A palletizer-depalletizer cell includes a bi-directional pallet transport system with more than one independently driven pallet transports, each with a different pallet holder independently movable relative to a cell frame. Placement of case units commissioning a pallet layer loading a pallet, and removal of case units decommissioning a pallet layer unloading another pallet are both effected at the common pallet layer interface at a predetermined level of the cell frame. The pallet transports independently index a first and a second of the different pallet holders, each independently holding the pallet loading at the common pallet layer interface.
B65G 57/24 - Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers, each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
B65G 25/06 - Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors having carriers, e.g. belts
B65G 57/03 - Stacking of articles by adding to the top of the stack from above
B65G 57/20 - Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
B65G 61/00 - Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
B66F 9/02 - Stationary loaders or unloaders, e.g. for sacks
An autonomous transport vehicle includes a transfer head (270) and a pusher (110PR) to separate the articles loaded on the head while the head is in a lower position within the payload bed of the vehicle. Thus an on-the-fly sortation of articles can be carried out.
An automated storage and retrieval system (100) including at least one autonomous transport vehicle (110), a transfer deck (130) that defines an undeterministic transport surface for the at least one autonomous transport vehicle, the transfer deck having multiple travel lanes, at least one reciprocating lift (150), and at least one pickface handoff station connected to the transfer deck and interfacing between the at least one autonomous transport vehicle on the transfer deck and the at least one reciprocating lift so that a pickface is transferred between the at least one reciprocating and the at least one autonomous transport vehicle.
An automated storage and retrieval system (100) including at least one autonomous transport vehicle (110), a transfer deck (130B) that defines a transport surface for the vehicle, at least one reciprocating lift (150), a first and second pickface interface station connected to the deck and spaced apart from each other, each station forming a pickface transfer interfacing between the vehicle on the deck and the lift at each station so that a pickface is transferred between the lift and the vehicle at each station, wherein the vehicle is configured to pick a first pickface at the first station, traverse the deck and buffer the first pickface, or at least a portion thereof, at the second station so that the second station has multiple pickfaces buffered on a common support in an order sequence of pickfaces according to a predetermined case out order sequence of mixed case pickfaces.
A storage array in an automated storage and retrieval system includes storage spaces arrayed on racks along picking aisles, multiple level decks, where at least one deck communicates with each aisle, where the decks and aisles are configured to define a rolling surface for an autonomous transport vehicle at each level of the decks, racks along at least one aisle at each level are at multiple rack levels that are accessed from a respective roiling surface that is common to the multiple rack levels, and a vertical pitch between rack levels varies for a portion of a respective aisle, the vertical pitch between at least two rack levels of the portion of the respective aisle is related to another vertical pitch between at least two other rack levels of another aisle portion of the respective aisle so the vehicle effects multiple picks in ordered sequence in a common aisle pass.
An autonomous transport vehicle including a frame forming a payload area, telescoping arms movably mounted to the frame, each telescoping arm being configured for extension and retraction relative to the frame along an extension axis to effect transfer of at least one pickface to and from the payload area, and traversal, relative to the frame, in at least one direction that is angled to the extension axis, and at least one tab extending from each telescoping arm where the at least one tab extends in a direction transverse to the direction of extension and retraction, and the at least one tab on one of the telescoping arms opposes the at least one tab on another of the telescoping arms.
An automated storage and retrieval system includes a storage space with storage locations defined therein, an automated transport system connected to the storage space and configured to transport store units for storage in the storage locations and retrieval from the storage locations, and a control system disposed for managing throughput performance of the automated storage and retrieval system, the control system being operably coupled to the automated transport system and having more than one separate and distinct control sections each configured for managing throughput performance with respect to a common group of the storage locations, wherein at least one of the control sections manages aspects of throughput performance of the common group independent of another of the control sections.
An automated storage and retrieval system including at least one autonomous rover for transferring payload within the system and including a communicator, a multilevel storage structure, each level allowing traversal of the at least one autonomous rover, at least one registration station disposed at predetermined locations on each level and being configured to communicate with the communicator to at least receive rover identification information, and a controller in communication with the at least one registration station and configured to receive the at least rover identification information and at least one of register the at least one autonomous rover as being on a level corresponding to a respective one of the at least one registration station or deregister the at least one autonomous rover from the system, where the controller effects induction of the at least one autonomous rover into a predetermined rover space on the level.
An automated storage and retrieval system includes a first independently operable section having a first number of predetermined storage and retrieval transactions, and a second independently operable section in communication with the first independently operable section and having a second number of predetermined storage and retrieval transactions. The first and second independently operable sections are configured to provide a respective number of predetermined storage and retrieval transactions so that the first number of predetermined storage and retrieval transactions substantially matches the second number of predetermined storage and retrieval transactions.
An autonomous rover (110) including a frame (110F) having a first end (110E1) and a second end (110E2) longitudinally spaced from the first end and forming a payload bay (200), the payload bay being sized to support a pickface (210, a common active registration surface (202, 203) configured to engage the pickface, and a drive section (220) connected to the common active registration surface, the drive section being configured to variably position the common active registration surface relative to at least one storage shelf (300) of an automated storage and retrieval system (100) to effect placement of the pickface on the storage shelf so that pickfaces are substantially continuously arranged along the at least one storage shelf with a predetermined storage spacing (X1) between the pickfaces.
A transportation system having a transportation space including destinations distributed in the transportation space, multiple independent automated vehicles configured for free roving through the transportation space to and between the destinations so that the vehicles are dynamically distributed through the transportation space, a control system communicably connected via a remote communication link to each of the vehicles and having a system controller that addresses each vehicle to different destinations, and the control system having a vehicle accountant controller separate and distinct from the system controller and configured to independently register a dynamic location of at least one of the vehicles, selected from the multiple vehicles in the transportation space, and command shutdown, via the remote communication link, to only the selected at least one vehicle at the registered location if the registered location corresponds to a predetermined location.
An automated palletizer includes an automated package pick device capable of moving packages from a package deposit section to a pallet to form a pallet load from packages. A controller is operably connected to the automated pick device, the controller having a pallet load generator configured to determine a pallet load structure of mixed packages. The pallet load generator is programmed so that it determines the load structure from mixed package layers overlaid over each other at least one of the mixed package layers being formed of stacks of mixed packages. Top and bottom surfaces of the stacks corresponding to the at least one mixed package layer respectively form top and bottom surfaces of the at least one mixed package layer that are substantially flat. The controller generates commands for the pick device to build the pallet load from the load structure determined by the pallet load generator.
G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
G06Q 10/08 - Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
An automated storage and retrieval system including a storage structure with storage racks having a seating surface configured to support case units where a position of each case unit is non-deterministic for each storage location on the storage racks, each case unit has a predetermined storage position and a controller is configured to determine the predetermined storage position, a picking aisle configured to provide access to the case units within the storage structure, and a seismic disturbance restorative system including seismic disturbance motions sensors disposed on the storage racks, a seismic disturbance control module in communication with the seismic disturbance sensors and configured to identify a seismic disturbance, and an automated case mapper configured to traverse the picking aisle, the automated case mapper being in communication with and initialized by the seismic disturbance control module to identify a seated position of at least one case unit within the storage structure.
An autonomous transport robot for transporting a payload, the autonomous transport robot includes a payload bed (1510) having at least one reference datum surface (1510F, 15105) and at least one payload justification device (1530, 1510R), the at least one payload justification device being configured to position a payload on the payload bed in substantial contact with the at least one reference datum surface to place the payload in a predetermined position on the payload bed.
An autonomatic guided transport vehicle (110) including a pair of guiding wheels (351 - 354) at each corner of its frame. The guide wheels have asymmetrical stiffness.
A pickface builder (2010) for a storage and retrieval system for storing goods units (1301, 1302) and having an in- feed conveyor (240) and a picking device, each goods unit (1301, 1302) holding at least one product package therein, the pickface builder (2010) including a frame, a pusher member (2100) movably coupled to the frame, and a snugger member (2120) movably coupled to the frame, wherein the pickface builder (2010) is configured to receive goods units (1301, 1302) from the in- feed conveyor (240) and the pusher member (2100) and snugger member (2120) are movable at least in a direction transverse to a direction of goods unit travel on the in- feed conveyor (240) and configured to form the goods units (1301, 1302) into a pickface picked by the picking device as a unit and having a predetermined reference datum relating the pickface to a placement position of goods units forming the pickface along a storage surface of the storage and retrieval system.
B65G 1/137 - Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
B65G 47/08 - Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
A storage and retrieval system including a storage structure (130) having storage shelves (600), each storage shelf (600) having slats for supporting stored items where the slats are spaced apart from each other by a predetermined distance, an autonomous transport vehicle (110) including at least one sensor configured to sense each of the slats and output a signal indicating when a slat is sensed, and a controller for verifying a location of the autonomous transport vehicle (110) within the storage structure (130) based on at least the output signal.
A warehousing system for storing and retrieving goods disposed in containers is provided. The system includes a multilevel storage array including an array of storage shelves for holding containers thereon, at least one substantially continuous lift for transporting containers to and from at least one level of the storage array, at least one transport vehicle located on the at least one level and configured to traverse a transport area transporting containers between the at least one continuous lift and container storage locations so that the at least one continuous lift communicates non-deterministically, via the transport vehicle, with storage locations of each of the storage shelves on the at least one level, an infeed transport system linked to the at least one continuous lift, and an order fulfillment station for generating order containers corresponding to customer orders where the order containers are entered onto the storage shelves of the storage array.
patents
