A machining system includes, a tool configured to machine a workpiece, a motor configured to rotate the tool or the workpiece, a controller configured to control the motor, a measurement device configured to acquire a load current of the motor, the controller is configured to change a rotational speed of the motor when a Mahalanobis distance exceeds a threshold, the Mahalanobis distance is a value determined by using a parameter based on the load current acquired by the measurement device in a specific machining range of the workpiece, and the parameter based on the load current includes a parameter obtained by performing Fourier transform on the load current and a measured value of the load current.
G05B 19/404 - Numerical control (NC), i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia
G05B 19/4065 - Monitoring tool breakage, life or condition
[Means for Solution] A gear member includes a tooth having a tooth flank whose profile is an involute curve, wherein in a cross-section of the tooth perpendicular to a face width direction, the tooth has a depression, near a top land, hollowed in the tooth flank relative to the involute curve.
A method of manufacturing a sintered gear includes preparing a green compact having two gear-shaped end surfaces, one on each of two sides in an axial direction of the green compact, and having a plurality of teeth on an outer peripheral surface formed between the two end surfaces; chamfering an edge of the teeth by a brush; and sintering the green compact. The brush is a wheel-type brush including a disk-shaped wheel and a bristle member radially protruding from an outer periphery of the wheel. The chamfering includes disposing the brush with respect to the green compact such that the axial direction of the green compact and an axial direction of the wheel intersect with each other; bringing a tip of the bristle member into contact with a tooth bottom edge; and relatively moving the brush in a circumferential direction of the green compact while rotating the brush.
A core piece includes a first member in a column form and a second member in a plate form, the first member and the second member being configured by a green compact in which the first member and the second member are integrally formed, the green compact includes a plurality of soft magnetic particles having a flat shape, a first average aspect ratio of the soft magnetic particles is greater than or equal to 1.2 in a first cross section of the first member, a second average aspect ratio of the soft magnetic particles is greater than or equal to 1.2 in a second cross section of the second member, each of the first average aspect ratio and the second average aspect ratio is related to an average of lengths of soft magnetic particles in a direction of the stator core.
H02K 1/02 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the magnetic material
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
H02K 15/02 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
5.
CORE PIECE, STATOR CORE, STATOR, AND ROTARY ELECTRIC MACHINE
A core piece that is circularly arranged to construct a stator core of an axial gap type rotary electric machine includes: a first member in a column form extending in an axial direction of the stator core; a second member in a plate form disposed on a first end side of the axial direction in the first member; and a third member in a plate form disposed on a second end side of the axial direction in the first member, the first member has a peripheral surface connecting with the second member and the third member, the second member has a protruding portion projecting outwardly from the peripheral surface of the first member, the third member has a protruding portion projecting outwardly from the peripheral surface of the first member, and the first member, the second member, and the third member are configured by an integrally molded green compact.
H02K 1/02 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the magnetic material
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
6.
SINTERED MATERIAL, SIZING DEVICE, AND METHOD FOR MANUFACTURING SINTERED MATERIAL
A cylindrical sintered material made of metal, in which one of an inner peripheral surface and an outer peripheral surface of the sintered material includes: a plurality of helical teeth arranged in parallel along a circumferential direction of the sintered material; and a sizing mark provided on at least a part of a tooth bottom surface, a tooth surface, and a tooth tip surface of each of the helical teeth, the helical tooth has a tooth profile error less than or equal to 6 μm, and the helical tooth has a tooth trace error less than or equal to 27 μm.
B22F 5/06 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of threaded articles, e.g. nuts
B22F 3/24 - After-treatment of workpieces or articles
7.
TOOL MAIN BODY AND METHOD FOR PRODUCING TOOL MAIN BODY
A tool main body to which an insert is attachable, in which the tool main body is made of sintered metal material, and the sintered metal material includes a parent phase made of a metal and a plurality of pores present in the parent phase.
Provided is a sizing apparatus including: a die set including a die plate that holds a die provided with a through hole to which a workpiece is to be supplied, and upper and lower punches that are to be inserted into the through hole to press the workpiece; a press main body that includes punch driving mechanisms that actuate the punches and in which the die set is configured to be attached to and detached from a predetermined position; and a turntable that is rotated on the die plate and supplies a workpiece to the die and discharges a workpiece from the die. The die set includes the turntable, and a supporting base on which the turntable is placed. The supporting base includes an axis positioning portion that is provided coaxially with a central axis of the turntable and positions the central axis at a predetermined position of the supporting base.
B29C 43/08 - Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable with circular movement
B30B 11/10 - Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses or tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turn-table intermittently rotated
9.
METHOD FOR MANUFACTURING SINTERED COMPONENT AND SINTERED COMPONENT
A method for manufacturing a sintered component includes a step of making a green compact having a relative density of at least 88% by compression-molding a base powder containing a metal powder into a metallic die, a step of machining a groove part having a groove width of 1.0 mm or less in the green compact by processing groove with a cutting tool, and a step of sintering the green compact in which the groove part is formed after the step of forming the groove part.
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/24 - After-treatment of workpieces or articles
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
B22F 5/10 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
A crosslinked fluororesin-coated pump rotor manufacturing method is a method for manufacturing a pump rotor having flat rotor side surfaces and provided with a coating layer of a crosslinked fluororesin on each rotor side surface, the method including: screen-printing a dispersion liquid obtained by dispersing particles of a fluororesin in a solvent, on the rotor side surface by using a screen plate having an opening having a shape in which the opening does not protrude from an outer peripheral edge of the rotor side surface; then heating the pump rotor to a temperature equal to or higher than a melting point of the fluororesin to bake the fluororesin on the rotor side surface; and then irradiating the fluororesin with radiation to crosslink the fluororesin.
F04C 15/00 - Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups
C08L 27/12 - Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
A crosslinked fluororesin-coated rotor manufacturing method is a method for manufacturing an annular outer rotor of an internal gear pump including the outer rotor, and an inner rotor, a side surfaces of the outer rotor being coated with a crosslinked fluororesin, an inner peripheral surface of the outer rotor not being coated with the crosslinked fluororesin, the method including: using an outer masking jig for covering the inner peripheral surface in a state where the side surfaces of the outer rotor are exposed; coating the outer rotor with an uncrosslinked fluororesin in a state where the outer masking jig is mounted to the outer rotor; and then irradiating the fluororesin with radiation in a state where the outer masking jig is removed from the outer rotor, to crosslink the fluororesin.
B05D 1/32 - Processes for applying liquids or other fluent materials using means for protecting parts of a surface not to be coated, e.g. using stencils, resists
F04C 2/10 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
B05D 3/06 - Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
12.
Core piece, stator core, stator, and rotary electric machine
A core piece that is circularly arranged to construct a stator core of an axial gap type rotary electric machine includes: a first member in a column form extending in an axial direction of the stator core; a second member in a plate form disposed on a first end side of the axial direction in the first member; and a third member in a plate form disposed on a second end side of the axial direction in the first member, the first member has a peripheral surface connecting with the second member and the third member, the second member has a protruding portion projecting outwardly from the peripheral surface of the first member, the third member has a protruding portion projecting outwardly from the peripheral surface of the first member, and the first member, the second member, and the third member are configured by an integrally molded green compact.
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
13.
PROCESSING SYSTEM AND METHOD FOR MANUFACTURING METAL MEMBER
A processing system comprises a tool that processes a workpiece composed of a metal member, a motor that rotates the workpiece or the tool, a control unit that controls the motor, and a measurement unit that obtains an electrical quantity of the motor, wherein the control unit changes a rotational speed of the motor based on a difference between a first electrical quantity and a second electrical quantity, the first electrical quantity is an electrical quantity obtained by the measurement unit while the motor rotates before the workpiece is processed, and the second electrical quantity is an electrical quantity obtained by the measurement unit while the workpiece is processed.
G05B 19/4155 - Numerical control (NC), i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by programme execution, i.e. part programme or machine function execution, e.g. selection of a programme
B23Q 17/09 - Arrangements for indicating or measuring on machine tools for indicating or measuring cutting pressure or cutting-tool condition, e.g. cutting ability, load on tool
14.
METAL MEMBER, PROCESSING SYSTEM, AND METHOD FOR MANUFACTURING METAL MEMBER
A first plate includes: a first hole penetrating a first front surface and a first back surface; an opening edge constituting the first hole, a front-side first opening edge being provided in the first front surface; a back-side first opening edge constituting the first hole, the back-side first opening edge being provided in the first back surface; and a first chamfered portion provided on at least one of the front-side first opening edge and the back-side first opening edge, a second plate includes: a second hole including a back-side second opening edge provided in at least a second back surface; and a back-side second chamfered portion provided at the back-side second opening edge, an axis of the first hole and an axis of the second hole are coaxial, and the at least one of the first chamfered portion and the back-side second chamfered portion have a cutting mark.
B23Q 15/08 - Control or regulation of cutting velocity
B23Q 17/09 - Arrangements for indicating or measuring on machine tools for indicating or measuring cutting pressure or cutting-tool condition, e.g. cutting ability, load on tool
B23Q 17/10 - Arrangements for indicating or measuring on machine tools for indicating or measuring cutting speed or number of revolutions
B23Q 17/20 - Arrangements for indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
A sintered member having an annular shape, includes: a first face facing one side in an axial direction; a second face facing the other side in the axial direction; an inner peripheral face connected to an inner peripheral edge of the first face; and a plurality of tooth groups and a plurality of tooth-missing parts which are alternately disposed along a circumferential direction of the inner peripheral face. The second face includes a plurality of ball grooves arranged in parallel in the circumferential direction. Each tooth group includes a plurality of spline teeth that are continuous in the circumferential direction of the peripheral face. The number of plurality of tooth-missing parts is the same as the plurality of ball grooves. Positions in a radial direction in which the plurality of tooth-missing parts are formed are within ranges in the radial direction in which the ball grooves are formed.
F16D 27/112 - Magnetically-actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings with axially movable clutching members with flat friction surfaces, e.g. discs
C22C 38/44 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
B22F 5/08 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of cam discs
Provided is an axial gap-type rotary electric machine in which a first stator, a second stator, and a rotor are arranged in a direction of a rotary shaft of the rotor. The first stator includes a first coil and a first core. The second stator includes a second coil and a second core. The first core includes an annular first yoke, a plurality of first teeth, and a first mark indicating a reference position in a circumferential direction of the first yoke. The second core includes an annular second yoke, a plurality of second teeth, and a second mark indicating a reference position in a circumferential direction of the second yoke. When viewed in the direction of the rotary shaft, the first mark and the second mark are symmetrically positioned with respect to the rotary shaft.
H02K 16/04 - Machines with one rotor and two stators
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
17.
PROCESSING SYSTEM, AND METHOD FOR MANUFACTURING PROCESSED PRODUCT
A processing system that successively processes a plurality of workpieces includes: a tool that processes each of the workpieces; a motor that rotates the tool or each of the workpieces; a control unit that controls the motor; and a measurement unit that obtains an electrical quantity of the motor, where the control unit includes a first control unit that controls a rotational speed of the motor based on a first difference between a first electrical quantity and a second electrical quantity, the first electrical quantity is an electrical quantity obtained by the measurement unit at a specific processed portion of a first workpiece currently being processed, the second electrical quantity is an electrical quantity obtained by the measurement unit during processing of a portion of a second workpiece corresponding to the specific processed portion, and the second workpiece is a workpiece that was processed prior to the first workpiece.
B23Q 17/09 - Arrangements for indicating or measuring on machine tools for indicating or measuring cutting pressure or cutting-tool condition, e.g. cutting ability, load on tool
B23Q 17/10 - Arrangements for indicating or measuring on machine tools for indicating or measuring cutting speed or number of revolutions
B23Q 15/08 - Control or regulation of cutting velocity
A sintered gear of annular shape which has a composition including a metal, has a plurality of pores in a surface thereof, and has a relative density of 93% or more and 99.5% or less.
A sintered member including Fe as a main component thereof, includes a composition including Ni, Cr, Mo, and C, and a remainder including Fe and inevitable impurities, and a mixed-phase composition including a martensite phase and a residual austenite phase, wherein a Ni-content occupying the sintered member is larger than 2 mass % and less than or equal to 6 mass %, when a total content of elements included in the sintered member is regarded as 100 mass %, and a variation width of a Vickers hardness from a surface to a predetermined depth of the sintered member is less than or equal to 100 HV.
A method for manufacturing a sintered gear comprising the steps of: preparing a cylindrical green compact; gear-cutting the green compact with a hob; and sintering the gear-hobbed green compact, wherein the hob is such that a ratio of a number of cutting edges thereof per round to a number of starts thereof exceeds 8.
B23P 15/14 - Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
B22F 5/08 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of cam discs
B22F 3/16 - Both compacting and sintering in successive or repeated steps
C22C 38/12 - Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium or niobium
C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
C22C 38/08 - Ferrous alloys, e.g. steel alloys containing nickel
A manufacturing system according to an aspect of the present disclosure includes: a molding apparatus configured to uniaxially press raw material powder containing metal powder to fabricate a powder compact whose whole or part has a relative density of 93% or more; a robot processing apparatus including an articulated robot configured to machine the powder compact to fabricate a processed molded article; and an induction heating sintering furnace configured to sinter the processed molded article by high frequency induction heating to fabricate a sintered product.
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
B22F 3/16 - Both compacting and sintering in successive or repeated steps
22.
METHOD OF MAKING SINTERED BODY, AND POWDER COMPACT
A method of making a sintered body includes a step of preparing raw material powder containing powder of inorganic material, a step of producing a powder compact having a high-density portion with a relative density of 93% or more and a low-density portion with a relative density of less than 93% by compressing the raw material powder injected into a mold, a step of producing a machined compacted part by machining at least the high-density portion of the powder compact, and a step of sintering the machined compacted part to make a sintered body, wherein a perimeter shape of a cavity constituted by the mold in a cross-section perpendicular to an axial direction of the mold is such than a maximum stress applied to an inner perimeter surface of the mold during a compacting process using the mold is less than or equal to 2.6 times an imaginary maximum stress that is applied to an inner perimeter surface of an imaginary mold during a compacting process using the imaginary mold, the imaginary mold having an imaginary cavity that has a same area as the cavity and that has a circular perimeter shape.
A method of making a sintered part includes a step of applying a machining process to a compacted part with a tool to make a machined compacted part having a cogwheel shape, and a step of sintering the machined compacted part to make a sintered part, wherein the machining process is such that a surface of the compacted part on a side where the tool exits is supported by a plate member having a tooth pattern with same specifications as a tooth pattern of the cogwheel shape, and the tool is used to machine portions of the compacted part corresponding to tooth spaces of the plate member.
A sintered material with a composition composed of an iron-based alloy and a structure in which the number of compound particles 0.3 μm or more in size is less than 200 per 100 μm×100 μm unit area in a cross section, wherein the sintered material has a relative density of 93% or more.
A core for use in an axial gap rotating electric machine, the core including: a yoke having an annular plate shape; and a plurality of teeth having a columnar shape arranged at intervals in a circumferential direction of the yoke, wherein the yoke has: an outer-circumferential face; an inner-circumferential face; a first face having a flat shape connecting the outer-circumferential face and the inner-circumferential face to each other; and a plurality of recessed portions connected to the first face, each of the plurality of teeth has an outer-circumferential face protruding in an axial direction of the yoke with respect to the first face, each of the plurality of recessed portions are connected to at least a portion of each one of the plurality of teeth in a circumferential direction of the outer-circumferential face, all shortest distances between at least one of an outer-circumferential edge of the first face and an inner-circumferential edge of the first face and the outer-circumferential faces of the plurality of teeth are 4 mm or less, and the yoke and the plurality of teeth are made of an integrally-molded powder compact.
A core used in an axial-gap rotating electric device includes an annular back yoke and a plurality of teeth protruding in an axial direction that is perpendicular to a first flat surface of the back yoke. The plurality of teeth are provided on the first flat surface at intervals in a circumferential direction. The back yoke and the teeth are constituted of an integrally-molded powder compact. A first curved section that connects a peripheral surface of each tooth and the first flat surface of the back yoke is provided at a corner between the tooth and the back yoke. The first curved section has a curvature radius ranging between 0.2 mm and 1.5 mm inclusive.
H02K 1/02 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the magnetic material
H02K 3/22 - Windings characterised by the conductor shape, form or construction, e.g. with bar conductors consisting of hollow conductors
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
A core that is used in an axial-gap rotary electric machine and that includes a body, and frame-shaped flange portions. The body includes an annular yoke and columnar teeth that are arranged in a circumferential direction of the yoke. The flange portions are fixed to end portions of the respective teeth. The yoke and the teeth are composed of a single powder compact. Each of the flange portions is composed of a powder compact that has a through-hole. The end portion of each of the teeth is inserted in the through-hole, and an end surface of each of the teeth is exposed from the through-hole. A ratio of an area of the end surface of each of the teeth to an area within an outer circumferential edge of each of the flange portions is 7.5% or more in a plan view in an axial direction of the yoke.
A core for use in an axial-gap rotary electric machine is annular and includes a plurality of core pieces into which the core is divided in a circumferential direction. Each core piece includes a yoke portion and a tooth portion that is formed integrally with the yoke portion and that projects from the yoke portion in an axial direction. Each yoke portion includes a plurality of protrusions provided on one side surface connected to the yoke portion of an adjacent one of the core pieces, and a plurality of recesses provided on other side surface connected to the yoke portion of another adjacent one of the core pieces, the recesses corresponding to the protrusions. An interval between the protrusions is 80% or less of a length of the one side surface of the yoke portion, the length being a direct distance between inner and outer peripheries of the yoke portion.
H02K 1/02 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the magnetic material
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
29.
Stator core, rotating electric device, and stator core manufacturing method
This stator core is a stator core for a rotating electric machine of an axial gap type and includes a body portion formed by a compaction-molded body of soft magnetic powder whose surfaces are coated with insulating films, wherein the body portion is provided with one or a plurality of through holes.
H02K 1/02 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the magnetic material
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
H01F 3/08 - Cores, yokes or armatures made from powder
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
This axial gap motor includes: a stator; and a rotor provided so as to be opposed to the stator in an axial direction. The rotor includes an annular rotor yoke, and a plurality of magnets provided to contact one surface of the rotor yoke so as to be arranged at predetermined intervals along a circumferential direction with magnetic poles thereof being different alternately. The one surface includes a plurality of facing areas facing and contacting the plurality of magnets, and a non-facing area not facing the plurality of magnets. The non-facing area includes partial areas each located between a pair of the facing areas adjacent to each other in the circumferential direction among the plurality of facing areas. The partial areas are formed to be recesses recessed in the axial direction relative to the facing areas.
H02K 15/02 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
31.
METHOD FOR COLLECTING IRON-BASED POWDER AND METHOD FOR MANUFACTURING SINTERED BODY
A method for collecting an iron-based powder includes the steps of; preparing a raw material powder containing a first metal powder containing 90% by mass or more of iron; forming a green compact by subjecting the raw material powder to uniaxial pressing using a die; machining the green compact; and collecting a second metal powder having an average particle diameter of 50 μm or more and 500 μm or less from machining chips generated in the step of machining.
B22F 9/04 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
B22F 3/16 - Both compacting and sintering in successive or repeated steps
A method for manufacturing a powder magnetic core, including a step of compacting a raw material powder to form a compact, a step of performing a first heat treatment on the compact to obtain a first heat-treated body, and a step of performing a second heat treatment on the first heat-treated body to obtain a second heat-treated body, wherein the raw material powder contains a soft magnetic powder and a lubricant that has a melting point Tm, the first heat treatment is performed in a temperature range from Tm to Tm+50° C. inclusive for a time longer than 10 minutes, and the second heat treatment is performed in a temperature range from 400° C. to 900° C. inclusive for a time of 3 minutes to 90 minutes inclusive, the temperature range of the second heat treatment being higher than the temperature range of the first heat treatment.
H01F 1/22 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
B22F 3/24 - After-treatment of workpieces or articles
A sintered body manufacturing apparatus includes a compacting apparatus configured to press a raw powder containing a metal powder into a green compact, a machining apparatus configured to perform a cutting operation on the green compact to produce an unsintered materials, and a green compact conveying path configured to connect the compacting apparatus in series to the machining apparatus to convey green compacts one by one from the compacting apparatus to the machining apparatus.
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
B22F 3/24 - After-treatment of workpieces or articles
34.
SINTERED MATERIAL AND METHOD OF MANUFACTURING SINTERED MATERIAL
A sintered material includes a composition composed of iron-based alloy, and a texture containing 200 or more and 1350 or less of compound particles having a size of 0.3 μm or more per unit area of 100 μm×100 μm in a cross section, and a relative density is 93% or more.
A core is a core included in a rotor or a stator of an axial-gap rotating electrical machine, in which the core includes a block-shaped first member and a plate-shaped second member that are constituted by powder compacts; the first member includes a first surface that faces the second member, and a first coupling portion that is formed at the first surface; the second member includes a second surface that faces the first surface, and a second coupling portion that is formed at the second surface and that is coupled to the first coupling portion; one of the first coupling portion and the second coupling portion is constituted by a protrusion, and the other one is constituted by a recess having a shape corresponding to the protrusion.
H02K 21/24 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
Provided is a sizing apparatus including: a die set including a die plate that holds a die provided with a through hole to which a workpiece is to be supplied, and upper and lower punches that are to be inserted into the through hole to press the workpiece; a press main body that includes punch driving mechanisms that actuate the punches and in which the die set is configured to be attached to and detached from a predetermined position; and a turntable that is rotated on the die plate and supplies a workpiece to the die and discharges a workpiece from the die. The die set includes the turntable, and a supporting base on which the turntable is placed. The supporting base includes an axis positioning portion that is provided coaxially with a central axis of the turntable and positions the central axis at a predetermined position of the supporting base.
B29C 43/08 - Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable with circular movement
B30B 11/10 - Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses or tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turn-table intermittently rotated
37.
Method for producing sintered member, and sintered member
A manufacturing facility of a sintered product according to one aspect of the present disclosure includes: a molding apparatus configured to press-mold raw material powder containing metal powder to fabricate powder compacts; a marking apparatus configured to mark a product ID including a serial number on each of the powder compacts; a batch processing apparatus configured to perform a predetermined batch process on intermediate materials which are the powder compacts or sintered articles of the powder compacts; a reader apparatus configured to read the product ID of each of the intermediate materials loaded in a batch case of the batch processing apparatus; and a server apparatus configured to communicate with the apparatuses. The server apparatus includes: a communication unit configured to receive a read value of the product ID from the reader apparatus; and a control unit configured to specify a load position of each of the intermediate materials in the batch case based on the received read value.
B22F 3/24 - After-treatment of workpieces or articles
G05B 19/18 - Numerical control (NC), i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
A method for manufacturing a sintered component includes a step of making a green compact having a relative density of at least 88% by compression-molding a base powder containing a metal powder into a metallic die, a step of machining a groove part having a groove width of 1.0 mm or less in the green compact by processing groove with a cutting tool, and a step of sintering the green compact in which the groove part is formed after the step of forming the groove part.
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/24 - After-treatment of workpieces or articles
B22F 5/10 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
A joined component includes a first member provided with a first joint surface having an arranging part where a brazing filler material is arranged, a second member joined to the first member by brazing, and provided with a second joint surface having an accommodating recess that opposes the arranging part, a guide groove formed in the first joint surface or the second joint surface, and extending from the arranging part or the accommodating recess toward a fringe of the first joint surface or the second joint surface, and a chamfer formed along the fringe of the first joint surface or the second joint surface, and the guide groove communicates to the chamfer.
In a sizing device equipped with a turntable having a plurality of accommodation holes that accommodate workpieces, carrying the workpiece in each of the accommodation holes to a through hole of a die disposed at a workpiece shaping position one by one, and causing the workpiece to be pressed by upper and lower punches, while each of the accommodation holes is moved from a workpiece supply position to a workpiece taking-out position by the turntable being rotated about a rotation axis, the sizing device includes a plurality of identification information holding units, a supply-side input unit, a shaping position read unit, a punch control unit, and a shaping position input unit.
Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.
B22F 5/10 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
B22F 5/06 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of threaded articles, e.g. nuts
44.
Method for manufacturing dust core and raw material powder for dust core
A method for manufacturing a dust core, including: a step of preparing a raw material powder including a coated pure iron powder composed of a plurality of pure iron particles each having an insulating coating layer, a coated iron alloy powder composed of a plurality of iron alloy particles each having an insulating coating layer, and a metal soap;
a step of manufacturing a molded article by performing a compression molding of the raw material powder filled in a mold; and a step of performing a heat treatment of the molded article to eliminate distortions in the coated pure iron powder and the coated iron alloy powder, wherein a difference Tm−Td between a melting point Tm of the metal soap and a temperature Td of the mold in the step of manufacturing the molded article is greater than or equal to 90° C.
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
B22F 3/24 - After-treatment of workpieces or articles
B22F 1/105 - Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing inorganic lubricating or binding agents, e.g. metal salts
B22F 1/16 - Metallic particles coated with a non-metal
C22C 38/02 - Ferrous alloys, e.g. steel alloys containing silicon
C22C 38/06 - Ferrous alloys, e.g. steel alloys containing aluminium
45.
Iron-based sintered body, method for laser-marking the same, and method for manufacturing the same
A method for laser-marking an iron-based sintered body includes a first step of forming with a first laser beam a plurality of dotted recesses with a predetermined depth in an identification mark area of a surface of an iron-based sintered body, and a second step of flattening with a second laser beam the surface within the identification mark area other than the dotted recesses. The first laser beam has an irradiation energy per unit area greater than an irradiation energy per unit area of the second laser beam.
B23K 26/082 - Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
B23K 26/359 - Working by laser beam, e.g. welding, cutting or boring for surface treatment by providing a line or line pattern, e.g. a dotted break initiation line
B23K 26/352 - Working by laser beam, e.g. welding, cutting or boring for surface treatment
B22F 3/24 - After-treatment of workpieces or articles
B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
A machining method for forming an opening through a workpiece, serving as a green compact, by moving a milling tool in a radial direction relative to the workpiece is provided. The milling tool includes a first milling tool and a second milling tool. The method includes a pre-machining step of using the first milling tool, and forming the first sidewall surface by rotating the first milling tool so as to cause cutting edges of the first milling tool to cut the workpiece from the acute angle corner to the obtuse angle corner, while leaving a cutting allowance on the second sidewall surface; and a post-machining step of using the second milling tool whose cutting edges are reversed from the cutting edges of the first milling tool, and forming the second sidewall surface by rotating the second milling tool so as to cause the cutting edges of the second milling tool to cut the cutting allowance from the acute angle corner to the obtuse angle corner.
A method according to one aspect of the present disclosure is a laser marking method for a powder compact containing metal powder, which includes: a first step of scanning with laser light of first power which is weaker over a predetermined area in a surface of the powder compact, to melt and smooth inside of the predetermined area; and a second step of scanning with laser light of second power which is greater, to form a dot formed of a recess of a predetermined depth at a predetermined location in the predetermined area.
A powder magnetic core includes a compact including soft magnetic powder, and an insulating-resin coating that covers a portion of a surface of the compact. A ratio of an area of the insulating-resin coating to a surface area of the compact is lower than or equal to 85%, and a maximum depth of unevenness on a surface of the insulating-resin coating is smaller than or equal to 20 μm.
H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
The throwaway insert includes a base and a cutting edge member. The cutting edge member includes a rake face, a flank face, a first connecting face, a second connecting face, and a first ridgeline serving as a cutting edge. The rake face includes a main surface and a first chamfer provided at an edge tip portion of the cutting edge member, the edge tip portion including an extreme tip portion of the cutting edge member. In a plan view from an upper surface of the base, the flank face, the first connecting face, and the second connecting face are located external to the base. The first chamfer is inclined relative to the main surface so as to increase a thickness of the cutting edge member as the first chamfer is closer to the main surface.
A method for producing a sintered component includes: a compacting step of press-compacting a raw material powder containing a plurality of metal particles to form a compact; a cutting-machining step of rotating a cutting tool circumferentially having a plurality of cutting edges to cause the cutting edges to intermittently cut a surface of the compact; and a sintering step of sintering the compact after the cutting-machining step. The cutting speed of the cutting tool is 1000 m/min or more.
A machining jig holds a workpiece with respect to a tool that partially removes an outer peripheral surface of the workpiece. The machining jig includes a first jig including an inner peripheral surface having a shape similar to a contour of the workpiece and an outer peripheral surface including a first inclined section inclined with respect to an axial direction of the workpiece; a second jig including an inner peripheral surface including a second inclined section configured to be fitted to the first inclined section; a base to which the second jig is coaxially fixed; and a sliding mechanism that enables a large-diameter portion of the first inclined section and a small-diameter portion of the second inclined section to move toward and away from each other. The sliding mechanism of the machining jig causes the small-diameter portion of the second inclined section to press the large-diameter portion of the first inclined section so that compressive stress is applied to the outer peripheral surface of the workpiece at a position near a portion to be removed by the tool.
B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
B29C 67/00 - Shaping techniques not covered by groups , or
C21D 1/00 - General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
B22F 7/08 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
A throwaway insert includes a base and a cutting edge member. The cutting edge member includes: a rake face; a flank face extending to cross the rake face; a first connecting face connecting the flank face to a side surface of the base and extending to cross the rake face; and a first ridgeline formed by the rake face and the flank face and serving as a cutting edge. When viewed in a plan view from the upper surface of the base, the flank face and the first connecting face are located external to the base. A second ridgeline formed by the rake face and the first connecting face crosses the first ridgeline at an obtuse angle.
A sintered body manufacturing apparatus includes a compacting apparatus configured to press a raw powder containing a metal powder into a green compact, a machining apparatus configured to perform a cutting operation on the green compact to produce an unsintered materials, and a green compact conveying path configured to connect the compacting apparatus in series to the machining apparatus to convey green compacts one by one from the compacting apparatus to the machining apparatus.
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
B22F 3/24 - After-treatment of workpieces or articles
A dust core included in an axial-gap rotary electric machine. The dust core includes a sector-shaped plate-like yoke portion, and a tooth portion integrated with the yoke portion and projecting from the yoke portion. Denoting one of surfaces of the yoke portion from which the tooth portion projects as a toothed surface, the toothed surface has a concave portion provided between a peripheral edge of the tooth portion and a peripheral edge of the yoke portion.
Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.
A method for producing a coated magnetic powder in which particle surfaces of a soft magnetic powder are coated with a silicone resin includes a preparation step of preparing a silicone emulsion by mixing a silicone resin with water containing a surfactant and dispersing the silicone resin in the water, an application step of applying the silicone emulsion onto particle surfaces of a soft magnetic powder, and a drying step of drying the soft magnetic powder after the silicone emulsion is applied.
C22C 38/02 - Ferrous alloys, e.g. steel alloys containing silicon
H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
B22F 1/102 - Metallic powder coated with organic material
B22F 1/16 - Metallic particles coated with a non-metal
C22C 38/06 - Ferrous alloys, e.g. steel alloys containing aluminium
H01F 1/147 - Alloys characterised by their composition
B22F 3/24 - After-treatment of workpieces or articles
H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
A machining jig holds a workpiece with respect to a tool when machining the workpiece with the tool, the workpiece including a ridge that projects from an outer periphery of a cylindrical section in a radial direction and that extends so as to intersect a peripheral direction. The machining jig includes a holding jig that includes a cylindrical body section that is disposed at an outer periphery of the workpiece and a stopping section that projects inwardly from the body section and that stops a face of a surface of the ridge on a side where the tool leaves a processing portion of the ridge; and a coaxial base that is coaxial with the holding jig and to which the holding jig is coaxially fixed.
B23F 5/20 - Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
A powder compaction mold includes a die and upper and lower punches configured to fit into the die and is configured to compress a powder between the upper and lower punches to manufacture a powder compact. Of the members forming the powder compaction mold, at least one of two members in sliding contact with each other has therein a vent passage through which gas is vented from a filling space for the powder surrounded by the die and the lower punch to an outside of the powder compaction mold. The vent passage has a gas intake port that is open to a clearance section formed between the two members and connecting to the filling space.
B30B 15/02 - Dies; Inserts therefor or mountings thereof; Moulds
B30B 11/02 - Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses or tabletting presses using a ram exerting pressure on the material in a moulding space
B30B 11/00 - Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses or tabletting presses
B30B 15/00 - PRESSES IN GENERAL; PRESSES NOT OTHERWISE PROVIDED FOR - Details of, or accessories for, presses; Auxiliary measures in connection with pressing
B28B 3/08 - Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
72.
Compact, electromagnetic component, and method for producing compact
H01F 1/34 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
H01F 1/33 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metallic particles having oxide skin
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
H01F 37/00 - Fixed inductances not covered by group
73.
Dust core, electromagnetic component and method for manufacturing dust core
A dust core includes: a plurality of soft magnetic particles composed of an iron-based material; an insulating layer including a coating layer that is composed mainly of a phosphate and covers the surface of the soft magnetic particles; and insulating pieces containing a constituent material of the insulating layer, each of the insulating pieces being surrounded by at least three mutually adjacent ones of the soft magnetic particles while separated from the insulating layer.
B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
B22F 3/24 - After-treatment of workpieces or articles
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
H01F 3/08 - Cores, yokes or armatures made from powder
74.
Iron-based powder for powder metallurgy and method for producing iron-based powder for powder metallurgy
An iron-based powder for powder metallurgy includes an iron-based powder and a composite oxide powder, and the composite oxide contains, by mass, from 15% to 30% Si, from 9% to 18% Al, from 3% to 6% B, from 0.5% to 3% Mg, from 2% to 6% Ca, from 0.01% to 1% Sr, and from 45% to 55% O.
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
C03C 8/02 - Frit compositions, i.e. in a powdered or comminuted form
B24D 18/00 - Manufacture of grinding tools, e.g. wheels, not otherwise provided for
C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
C03C 3/091 - Glass compositions containing silica with 40% to 90% silica by weight containing boron containing aluminium
C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
B22F 9/04 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
75.
Joined component and method for manufacturing joined component
It is an object of the present invention to provide a joined component in which the overflow of brazing filler metal from the outer peripheral line of a joint boundary surface between a first member and a second member is suppressed, and a method for manufacturing the joined component. A joined component is obtained by joining, with brazing filler metal, a first member and a second member to each other at a joint boundary surface where the first member and the second member are in contact with each other, the joined component having a non-contact area that is provided on an inner side with respect to an outer peripheral line of the joint boundary surface and in which the first member and the second member are not in contact with each other. In the joined component, the first member has a retaining recess where the brazing filler metal that is melted when the first member and the second member are joined to each other is retained, the retaining recess providing the non-contact area. The molten brazing filler metal including some solidified part forms a brazing-filler-metal pool in the retaining recess.
A carrier-type heat-treatment apparatus including a furnace main body that includes heaters and a mesh belt that transports an object to be heat-treated into the furnace main body includes a gas pipe arranged inside the furnace main body, the gas pipe being configured to inject a gas into the furnace main body, in which a low-temperature zone and a high-temperature zone are provided inside the furnace main body with the gas, the low-temperature zone being provided on an entrance side of the furnace main body, the high-temperature zone being provided on an exit side of the furnace main body and having a temperature higher than the low-temperature zone.
F27B 9/04 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity adapted for treating the charge in vacuum or special atmosphere
B22F 3/24 - After-treatment of workpieces or articles
F27B 9/24 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor
H01F 3/08 - Cores, yokes or armatures made from powder
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
C22C 47/14 - Making alloys containing metallic or non-metallic fibres or filaments by powder metallurgy, i.e. by processing mixtures of metal powder and fibres or filaments
C22C 33/02 - Making ferrous alloys by powder metallurgy
C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
78.
Method for manufacturing sintered component, sintered component, and drill
Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.
B22F 5/10 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
B22F 5/06 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of threaded articles, e.g. nuts
79.
Method for manufacturing sintered component and sintered component
Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.
It is an object of the present invention to effectively suppress the overflow of brazing material from each joint of a sinter-brazed component, such as a planetary carrier, obtained by brazing a plurality of members together. According to the present invention, there is provided a sinter-brazed component obtained by mating and joining a first member having a first bonding surface and a second member having a second bonding surface to each other. Brazing material is provided between the first bonding surface and the second bonding surface. The first bonding surface has a first recess, the first recess having an inner peripheral wall and a bottom surface. The inner peripheral wall extends along and on an inner side of a profile line of the first bonding surface.
Provided is a jointed component (A) in which a first member (10) and a second member (20) in which a pillar (22) stands erect on a surface of a base (21) are fixed to each other, the second member. The jointed component includes the first member and the second member including the base and the pillar disposed on the first surface of the base. The pillar is brought into contact with the first member in an axial direction. The second member includes a positioning surface (23) that has a height difference from an end surface of the second member in the axial direction and the second member includes a curved surface at a ridge between the positioning surface and a side surface of the pillar.
B22F 3/16 - Both compacting and sintering in successive or repeated steps
F16H 57/08 - General details of gearing of gearings with members having orbital motion
B30B 11/02 - Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses or tabletting presses using a ram exerting pressure on the material in a moulding space
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B23K 1/00 - Soldering, e.g. brazing, or unsoldering
The invention is directed to a method of manufacturing a green compact. The method includes a filling step of filling a compacting space with an insulated coated soft magnetic powder. The compacting space is defined by a die. The die has a through hole with which a part of the outer circumferential surface of the green compact is molded. The die also has a core rod with which another part of the outer circumferential surface of the green compact is molded, and a first punch disposed so as to cover one of opening portions of the through hole, the core rod being inserted and disposed in a space of the through hole. The method also includes a pressurizing step using the first punch and a second punch disposed so as to face the first punch. The method also includes a removing step.
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
H01F 3/08 - Cores, yokes or armatures made from powder
Provided is a stepped die which includes: an inner ring having a cylindrical shape, and an outer ring having a cylindrical shape which is fitted on an outer periphery of the inner ring by shrinkage fitting, in which a recessed portion for molding which has a stepped portion is formed on an inner side of the inner ring. A shrinkage fitting ratio of the outer ring to the inner ring is set to a value which falls within a range of from 0.12% to 0.25%.
B29C 43/02 - Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
B30B 15/02 - Dies; Inserts therefor or mountings thereof; Moulds
B22F 5/10 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
C22C 29/10 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on titanium carbide
84.
Method for producing liquid phase sintered aluminum alloy member, and liquid phase sintered aluminum alloy member
A method for producing a liquid phase sintered aluminum alloy member, includes: a compacting process of compacting a raw material powder containing an aluminum alloy powder containing at least one element selected from Si, Mg, Cu, and Zn, with the balance being Al and unavoidable impurities to form a green compact; a sintering process of subjecting the green compact to liquid phase sintering to give a sintered body; a softening process of subjecting the sintered body to a heat treatment to give a softened material; a straightening process of sizing the softened material to give a straightened material; and an aging process of subjecting the straightened material to a heat treatment to give an aged material in which precipitates are formed.
C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
A low-loss compact and a method for producing the compact are provided.
A method for producing a compact by using coated soft magnetic powder that includes coated soft magnetic particles constituted by soft magnetic particles and insulating coatings coating outer peripheries of the soft magnetic particles includes a raw material preparation step and an irradiation step. In the raw material preparation step, a raw compact is prepared by press-forming coated soft magnetic powder. In the irradiation step, part of a surface of the raw compact is irradiated with a laser. Irradiating a part of a surface of a raw compact with laser increases the number of disrupted portions of conductive portions where constituent materials of the soft magnetic particles at the surface of the raw compact have become conductive to each other, and the loss of the compact can be decreased.
B22F 3/105 - Sintering only by using electric current, laser radiation or plasma
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
H01F 1/33 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metallic particles having oxide skin
B23K 26/00 - Working by laser beam, e.g. welding, cutting or boring
H01F 3/08 - Cores, yokes or armatures made from powder
H02M 7/44 - Conversion of dc power input into ac power output without possibility of reversal by static converters
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
F04C 2/10 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
F04C 15/00 - Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups
F04C 2/08 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
F01C 1/10 - Rotary-piston machines or engines of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
F01C 1/08 - Rotary-piston machines or engines of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
O) of the outer rotor are disposed. A tooth-surface curve of the outer rotor (3) near a meshing section thereof is formed by duplicating thereto a tooth-surface shape of the inner rotor (2) near a meshing section thereof.
F03C 2/08 - Rotary-piston engines of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
F04C 2/28 - Rotary-piston machines or pumps of counter-engagement type, i.e. the movement of co-operating members at the points of engagement being in opposite directions of other than internal-axis type
F01C 1/10 - Rotary-piston machines or engines of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
F04C 18/10 - Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
F04C 2/08 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
F04C 2/10 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
B30B 15/00 - PRESSES IN GENERAL; PRESSES NOT OTHERWISE PROVIDED FOR - Details of, or accessories for, presses; Auxiliary measures in connection with pressing
H01F 41/00 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
H01F 1/33 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metallic particles having oxide skin
F04C 18/00 - Rotary-piston pumps specially adapted for elastic fluids
F04C 2/10 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
F01C 1/08 - Rotary-piston machines or engines of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
F04C 2/08 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
H01F 3/08 - Cores, yokes or armatures made from powder
H01F 37/00 - Fixed inductances not covered by group
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
In an internal gear pump 9, a diameter of a base circle is set to A mm, a radius of a rolling circle is set to b mm, a diameter of a locus circle is set to C mm, and an amount of eccentricity is set to e mm. A trochoidal curve T is drawn by rolling the rolling circle along the base circle without slipping and by using a locus of a fixed point distant from a center of the rolling circle by e. A tooth profile of an inner rotor 2 having n teeth is formed based on an envelope of a group of the locus circles each having a center on the trochoidal curve T. A pump rotor 1 is formed by combining the inner rotor with an outer rotor having (n+1) teeth. A tooth-profile curve of the inner rotor satisfies the following expression (1). Because K<1 is satisfied, cusps s are not formed at opposite edges of each addendum of the inner rotor 2.
)
F04C 2/10 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
F04C 2/08 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
92.
Outer core manufacturing method, outer core, and reactor
When an outer core that is to be mounted on a reactor is seen in plan, the outer core is a compact that has a plan-view shape in which a side of the outer core that is opposite to a facing side of the outer core, which faces the inner cores, has a smaller dimension in a width direction, which is parallel to a facing surface, than the facing side of the outer core. A method of manufacturing such an outer core includes a preparing step and a compacting step. In the preparing step, coated soft magnetic powder including multiple coated soft magnetic particles formed by coating soft magnetic particles with insulating coated films is prepared as raw-material powder of the outer core. In the compacting step, a compacting space 31, which is defined by a pillar-like lower punch 12 and a tubular die 10A, is filled with the coated soft magnetic powder and then the coated soft magnetic powder in the compacting space 31 is compacted by the lower punch 12 and a pillar-like upper punch 11, the lower punch 12 and the tubular die 10A being movable relative to each other. In the compacting step, the facing surface of the outer core is pressed by the upper punch 11.
H01F 7/06 - Electromagnets; Actuators including electromagnets
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
H01F 37/00 - Fixed inductances not covered by group
H01F 27/00 - MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES - Details of transformers or inductances, in general
93.
Pump rotor combining and eccentrically disposing an inner and outer rotor
max being a maximum value of a working pitch diameter of the inner rotor (2) and the outer rotor (3), and a working position (G) of the inner rotor (2) and the outer rotor (3) is always located rearward of an eccentric axis (CL) in a rotating direction of the rotor.
F04C 2/10 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
F04C 15/00 - Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups
F04C 2/08 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
94.
Method for manufacturing rigid internal gear of wave gear device
A method for manufacturing a rigid internal gear of a wave gear device in which an internally toothed portion formed with internal teeth and a gear main body portion are joined integrally, the method including preforming an internal teeth-forming ring or disc for forming the internally toothed portion by using a first aluminum alloy powder; manufacturing a forging in which the internal teeth-forming ring or disc is placed in a forging die and is integrally formed on its outer side with the gear main body portion using a second aluminum alloy powder, the first aluminum alloy powder being harder and having higher abrasion resistance than the second aluminum alloy powder; and applying post-processing including cutting teeth to the forging.
A gear pump rotor is provided including a combination of an inner rotor and an outer rotor whose numbers of teeth are different by one, and the discharge amount of the pump is increased by an increase of the tooth depth. At least one of an addendum curve and a dedendum curve of an inner rotor is formed by a locus of one point on formation circles that satisfy moving conditions that the formation circles move from moving start points to moving end points while changing the distances from an inner rotor center to the centers of the formation circles. The centers of the formation circles move by a distance in the radial direction of a base circle, and the formation circles rotate by an angle at a constant angular velocity in the same directions of the moving directions of the formation circles.
F01C 1/10 - Rotary-piston machines or engines of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
A soft magnetic material includes a plurality of composite magnetic particles including a metal magnetic particle and an insulating film surrounding a surface of the metal magnetic particle. The insulating film also contains a phosphate. The soft magnetic material further includes an aromatic polyetherketone resin and a metallic soap and/or an inorganic lubricant having a hexagonal crystal structure. The metallic soap and the inorganic lubricant are particles with an average particle size of not more than 2.0 μm.
H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
The present invention provides a method for manufacturing a rigid internal gear for a wave gear device comprising an internally toothed portion and a gear main body portion comprised of different materials. In this method, a gear main body ring for forming a gear main body portion is preformed using a first aluminum alloy powder; an internal teeth-forming ring is preformed using a second aluminum alloy powder that has lower processability, is less durable, has higher abrasion resistance, and is harder than the first aluminum alloy powder; the internal teeth-forming ring is fitted inside the gear main body ring and the assembly is integrated by powder forging; and the resulting ring-shaped forging is subjected to post-processing, including cutting teeth. The gear main body portion and internally toothed portion are securely integrated by powder forging, and a lightweight rigid internal gear with high durability can therefore be obtained.
An outer ring of a cross roller bearing is a composite component having an outer ring main body portion constructed of a lightweight metal alloy and a raceway surface formation portion linked to an inner side thereof and constructed of a ferrous material. A ring for forming the raceway surface formation portion is preformed, and is inserted into a forging die, powder forging is performed using a metal powder for manufacturing the outer ring main body portion, a composite component is manufactured in which a ringshaped portion for forming the outer ring main body portion is integrally formed with the raceway surface formation ring, and an after-treatment is performed on the product.
patents
