A retrofit heat pump system for a water heater is disclosed. The heat pump system includes a plurality of evaporators to increase the efficiency of heat exchange for the system. The system can also include a plurality of condenser circuits used to heat the water of an existing water tank. A fan disposed in a housing of the heat pump system can draw air across the plurality of evaporators and exhaust cool air external to the heat pump system. The cool air can be exhausted into duct work associated with an air conditioning system of the home. The disclosure also describes a refrigerant distributor for providing uniform liquid refrigerant to the plurality of evaporators.
A heat pump water heater can include a water tank and a refrigerant circuit that can be in fluid communication with an evaporator coil, a condenser coil, and a compressor. The heat pump water heater can include a fan configured to move air across the evaporator coil, a temperature sensor, and a controller. The controller can be configured to receive temperature data from the temperature sensor and, in response to the temperature data indicating a temperature less than a predetermined temperature threshold, output instructions for the compressor to deactivate and the fan to move air across the evaporator coil.
The disclosed technology includes a controller for a cascade boiler system having both condensing and non-condensing boilers. The controller can receive supply water temperature data and return water temperature data to determine a current temperature differential in the system. The controller can determine a current load demand value using the current temperature differential and a set point temperature. If the current load demand value is less than or equal to a first load demand threshold, the controller can output a control signal for a condensing boiler to transition to a heating mode. If the current load demand value is greater than a second load demand threshold, the controller can output a control signal for a non-condensing boiler to transition to a heating mode.
Heat pump systems with a gas bypass tank and that operate in both heating and cooling modes are disclosed. The systems include a first splitting valve that can route liquid refrigerant to either the indoor coil or the outdoor coil, depending on whether the heat pump system is in heating or cooling mode. An expansion valve in the system can lower the pressure of liquid refrigerant leaving a condenser, thereby creating a two-phase fluid comprising liquid refrigerant and vaporized refrigerant. The gas bypass tank can separate liquid refrigerant from vaporized refrigerant. The liquid refrigerant can be supplied to the evaporator of the system, while the vaporized refrigerant can be bypassed to a compressor. The first splitting valve can include a first plurality of switching paths that route the separated liquid refrigerant to either the outdoor coil or the indoor coil.
The disclosed technology includes a variable refrigerant flow (VRF) conditioning system including a single outdoor unit and a VRF path extending between the single outdoor unit and a plurality of terminals. The plurality of terminals can include a first terminal configured to condition air of an interior room and a second terminal configured to heat or cool a liquid. The VRF system can provide heating or cooling of air in different rooms or zones within a building or home while also providing heating or cooling of water. In response to a demand for heating or cooling at each terminal, the VRF system can vary the supply of refrigerant to each terminal, such that efficient and precise temperature regulation of air and liquid can be provided.
F24F 1/022 - Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing comprising a compressor cycle
Systems and methods for dynamic boiler control are disclosed. The system can receive flue gas data from a flue gas sensor and can receive blower data associated with a blower of the boiler. The system can determine, based at least in part on the blower data, a current fire status of the boiler and can provide one or more fire-status-specific parameters based on the current fire status of the boiler. The system can compare the flue gas data to a target flue gas value, and in response to determining that the flue gas data is less than the target flue gas value, the system can execute one or more boiler operation rules using the one or more fire-status-specific parameters. The system can output instructions for adjustment of an air-fuel ratio of the boiler based on the boiler operation rules and the one or more fire-status-specific parameters.
The disclosed technology includes systems and methods of reducing frost accumulation on a heat pump evaporator coil. The disclosed technology can include a heat pump assembly having an evaporator coil, a fan configured to direct air across the evaporator coil, a temperature sensor, and a controller configured to energize the fan to direct air across the evaporator coil when the temperature of the evaporator coil is below a threshold temperature.
The disclosed technology includes a fluid heating device including a frustoconical combustion chamber and a heat exchanger that can include heating tubes. The combustion chamber can have a first end and a second end that is in fluid communication with the heating tubes. The surface area of the second end of the combustion chamber can be larger than the surface area of the first end of the combustion chamber.
F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
9.
SYSTEMS AND METHODS FOR HEATER CONTROL IN FLUID HEATING SYSTEMS
The disclosed technology includes systems and methods for controlling a water heater. The disclosed systems can be configured to receive temperature data from a temperature sensor, receive flow rate data from a flow rate sensor, and receive a temperature setting. The systems can calculate a heat load rate based on at least the temperature data, the flow rate data, and the temperature setting, and can compare the heat load rate to a predetermined threshold setting. The systems can output instructions to perform a fast corrective action in response to the determination that the heat load is changing at a rate (i.e. the heat load rate) greater than, less than, or equal to the predetermined threshold setting.
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
F24H 9/20 - Arrangement or mounting of control or safety devices
10.
SYSTEMS AND METHODS FOR PREVENTING AND REMOVING CHEMICAL DEPOSITS IN A FLUID HEATING DEVICE
The disclosed technology includes a fluid heating device that can include a heating chamber in communication with a heating element, and an ultrasonic transducer in communication with the heating chamber and for transmitting ultrasonic sound waves. The disclosed technology includes an ultrasonic transducer system that includes an assembly configured to attach to a fluid heating device, and an ultrasonic transducer affixed to the assembly. The disclosed technology also includes a method for ultrasonic cleaning within a fluid heating device that can include a controller configured to receive flow data from a flow sensor; based on the flow data, determine that fluid is flowing through a heating chamber; and output instructions for an ultrasonic transducer to output ultrasonic sound waves.
B08B 3/12 - Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
F24H 1/00 - Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
Systems and methods for boiler regulation are disclosed. The system can receive boiler data from a boiler and compare the boiler data to a normal operating range to detect an abnormality. Based on a plurality of rules, the system can identify an anticipated root cause and at least one corrective action. Based on the at least one corrective action, the system can generate and/or output instructions for the boiler to perform the at least one corrective action. The system can display an indication of the abnormality and/or the at least one corrective action.
The disclosed technology includes an on-demand water heater which uses an electric heat source to heat the water. The on-demand water heater can have a low fluid capacity heating chamber which has an inlet and an outlet, an electric heat source for heating the water, and a controller to control the electric heat source and maintain the temperature of the water at a predetermined temperature setting. The on-demand water heater can be powered by a direct current power source. The on-demand water heater can also utilize a solar thermal system to provide additional heat to the water.
A heating system of a managed fluid system can include a heat exchanger and a first temperature sensor device that measures an inlet temperature of a fluid flowing into the heat exchanger. The heating system can also include a second temperature sensor device that measures an outlet temperature of the fluid flowing out of the heat exchanger. The heating system can further include a controller communicably coupled to the first temperature sensor device and the second temperature sensor device. The controller can receive inlet temperature measurements made by the first temperature sensor device and outlet temperature measurements made by the second temperature sensor device. The controller can also evaluate the inlet temperature measurements and the outlet temperature measurements using at least one lookup table and at least one algorithm. The controller can subsequently determine an input rate of fuel used to heat the fluid flowing through the heat exchanger.
F24H 9/20 - Arrangement or mounting of control or safety devices
E04H 4/12 - Devices or arrangements for circulating water
E04H 4/14 - Parts, details or accessories not otherwise provided for
F24H 1/14 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium by tubes, e.g. bent in serpentine form
14.
WATER HEATER WITH AN INTEGRATED LEAK DETECTION SYSTEM
A water heater includes a tank assembly that defines an insulation cavity between an inner storage tank and an outer jacket. The water heater includes a bottom pad that supports the tank assembly thereon. The bottom pad is disposed in a bottom pan. Gaskets are disposed between the bottom pad and the bottom pan of the water heater. The bottom pad and at least one of the gaskets include apertures that are configured to internally route a leak sensor assembly of the water heater from the bottom pan to a controller of the water heater through the insulation cavity while preventing a leak of insulation material from the insulation cavity to the bottom pan. The water heater also includes a mounting bracket that is coupled to the inner storage tank to securely hold and route a portion of the leak sensor assembly disposed in the insulation cavity to the controller.
A water heater can include a heat source and a heat exchanger that transfers heat to the water. A header attached to the heat exchanger provides an inlet and an outlet for water to flow into and out of the heat exchanger. The header can also include an anode assembly that releasably attaches to the header. The anode assembly can be located at a bottom of the header so that an anode in the anode assembly remains in contact with the water when water is flowing through the heat exchanger.
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
C23F 13/00 - Inhibiting corrosion of metals by anodic or cathodic protection
F24H 9/20 - Arrangement or mounting of control or safety devices
F28F 19/00 - Preventing the formation of deposits or corrosion, e.g. by using filters
16.
HEAT EXCHANGER TUBES AND TUBE ASSEMBLY CONFIGURATIONS
A water heater can include a baffle and a slab heat exchanger with at least two rows of heat exchanger tubes, each row comprising a plurality of heat exchanger tubes. At least one of the heat exchanger tubes comprises a tube and a plurality of fins on the exterior of the tube circumscribing the tube, wherein the outer edge of each fin of the plurality of fins is bent at least at the same three areas of each fin such that the bends form at least three flat or concave areas running along the length of the heat exchanger tube.
F24H 1/00 - Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
F28D 3/02 - Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium flows in a continuous film, or trickles freel with tubular conduits
F28F 1/24 - Tubular elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
A heated water recirculation system includes a water heater having a water inlet and a water outlet. The heated water recirculation system further includes a flow detector positioned to detect inflow water flowing into the water heater through the water inlet. The heated water recirculation system also includes a controller configured to control operations of a recirculation pump based on a detection of the inflow water flowing into the water heater through the water inlet. The water heater is configured to provide heated water through the water outlet, and the recirculation pump is configured to circulate the heated water through the heated water recirculation system.
F24H 9/20 - Arrangement or mounting of control or safety devices
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
A water heating system can include a water heater having a tank, and a first temperature sensor disposed toward a top end of the tank to measure a first temperature and a second temperature sensor disposed toward a bottom end of the tank to measure a second temperature. The water heating system can further include a controller communicably coupled to the first temperature sensor and the second temperature sensor, where the controller determines an amount of heated water in the tank based on a plurality of algorithms and measurements made by the first and second temperature sensors. The plurality of algorithms solves for at least one calculated temperature for at least one point between a first location of the first temperature sensor and a second location of the second temperature sensor, where the at least one calculated temperature is used to determine the amount of heated water in the tank.
A water heater system includes a water heater having a first water outlet and a second water outlet. The water heater system further includes a flow detection device coupled to the first water outlet to detect a water flow through the first water outlet. The water heater system also includes a flow control valve fluidly coupled to the second water outlet. The flow control valve is configured to control a flow of water through the second water outlet based on whether the water flow through the first water outlet is detected by the flow detection device.
A system for coating an interior surface of a heat exchanger includes a tank for storing the coating solution, a pump, a source line for supplying the coating solution to the heat exchanger, and a return line for returning the remainder of the coating solution to the tank. The system can include a pre-treatment line for supplying a pre-treatment solution to the heat exchanger and a water line for supplying water to the heat exchanger. An air compressor can be coupled to the heat exchanger to force the coating solution, the pre-treatment solution, or the water from the heat exchanger.
B05D 3/10 - Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
B05D 7/22 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
C23C 18/32 - Coating with one of iron, cobalt or nickel; Coating with mixtures of phosphorus or boron with one of these metals
F28F 9/26 - Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
F28F 11/00 - Arrangements for sealing leaky tubes or conduits
A defrost cycle control assembly includes a first sensor that is configured to measure a temperature adjacent a top portion of an outdoor heat exchanger of a heat pump, a second sensor that is configured to measure a temperature adjacent a bottom portion of the outdoor heat exchanger, and a third sensor that is configured to measure an ambient temperature. Further, the defrost cycle control assembly includes a controller that is configured to initiate a defrost cycle of the heat pump based on the temperature adjacent the top portion and the ambient temperature when said temperatures indicate formation of frost at the top portion of the outdoor heat exchanger where the first sensor is disposed. The controller is configured to terminate the defrost cycle when the temperature at the bottom portion reaches a termination temperature which indicates that the frost on the outdoor heat exchanger has melted.
A method of forming a sound attenuator around a compressor of an air conditioning system includes providing a molding cover, positioning a compressor of an air conditioning system in a cavity of the molding cover, and placing a first material in the cavity of the molding cover. The method further includes placing a second material in contact with the first material in the cavity of the molding cover. The first material and the second material chemically react with each other to form a self-forming foam around the compressor.
A liquid slug reduction and charge compensator device for use in air conditioning and heat pump systems includes a housing having a cavity. The housing includes an inlet port providing an entry path into the cavity and an outlet port providing an exit path from the cavity. The housing further includes a liquid line port providing a refrigerant pathway into and out of the cavity. The liquid slug reduction and charge compensator device further comprises a flash tube extending through the cavity and providing a passageway through the cavity such that a hot gas refrigerant that enters the cavity through the inlet port causes a liquid refrigerant that enters the flash tube to evaporate.
The present disclosure is directed to a tankless water heater and systems and methods of using the same. The tankless water heater embodiments of the present disclosure can be configured to have a plurality of independently operable heat exchangers that can be used individually or collectively, in any combination, to heat water based on the level of demand for hot water. Embodiments can be configured for randomly selecting which heat exchangers are used to heat the incoming water. Embodiments of the present disclosure can also be configured to flow water through heat exchangers that are not being used to heat water and direct such water to a recirculation loop.
F24H 1/12 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium
F24H 1/46 - Water heaters having plural combustion chambers
F28F 27/02 - Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
A heat exchanger tube insert for use in a heat exchanger tube located within a fuel fired apparatus or non-fired storage tank heat exchanger. The heat exchanger tube insert comprise a central rod, a cap, and at least two protruding helical guides that are configured to direct a flow of heated working fluid around the inner circumference of the heat exchanger tube.
F28F 1/40 - Tubular elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
F23M 9/08 - Helical or twisted baffles or deflectors
F28F 13/06 - Arrangements for modifying heat transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
A hose nozzle assembly which is capable of heating water comprising an internal heating chamber with at least one heating element. The hose nozzle assembly is able to heat water from a common garden hose with the ability to control both flow rates and temperature.
B05B 1/24 - Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means incorporating means for heating the liquid or other fluent material, e.g. electrically
A water heater includes a tank defining an interior volume having an inlet and an outlet, a heating element configured to heat water within the tank, and a bypass in fluid communication between the inlet and outlet and configured to divert at least a portion of the supply water from the inlet to the outlet.
Heat exchanger fins and heat exchangers are disclosed. The heat exchanger fins disclosed herein comprise louvers and winglet-type vortex generators arranged to improve heat transfer efficiency,
F28F 1/30 - Tubular elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means being attachable to the element
F28F 1/32 - Tubular elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
F28F 13/12 - Arrangements for modifying heat transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
A fuel-fired device can include an air-moving device that mixes air and a fuel to generate a fuel-air mixture. The fuel-fired device can also include an air box that provides the air to the air-moving device, and a fuel valve that provides the fuel to the air-moving device, where the fuel valve includes a tracking port coupled to the air box, where the tracking port detects a pressure of the air box. The fuel-fired device can further provide a pressure-regulating device disposed between a pressurized component and the tracking port of the fuel valve. The flow regulating device can control, during an ignition phase of operation, an amount of the fuel provided by the fuel valve to the air-moving device.
A conduit fitting for an exhaust duct includes a conduit and a condensate trap. The conduit fitting defines an interior space partitioned into an upper conduit and a lower condensate reservoir. The condensate reservoir can be configured to contain a neutralizing agent for neutralizing acidic condensate prior to it exiting the reservoir.
A water heating system can include a first tank-based water heater having a first inlet line and a first outlet line, where the first inlet line provides unheated water to the first tank, and where the first outlet line draws heated water from the first tank. The system can also include a first tankless water heater having a second outlet line, where the second outlet line of the first tankless water heater provides the heated water to a first heated water demand. The system can also include a first valve that controls an amount of the unheated water flowing through the first inlet line to the first tank-based water heater. The system can further include a controller operatively coupled to the first valve, where the controller controls a position of the first valve based on the first heated water demand and a first capacity of the first tankless water heater.
F24H 15/132 - Preventing the operation of water heaters with low water levels, e.g. dry-firing
F24H 15/296 - Information from neighbouring devices
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
A water heater includes a leak detection system that is integrated with the water heater. The leak detection system includes a channel that extends circumferentially around the water heater. In one example, the channel is built into the water heater. In another example, the channel is formed by a sensor bracket that is coupled to the water heater. Further, the leak detection system includes a sensor assembly that is configured to detect water that leaks from the water heater. The sensor assembly includes a leak sensor and/or a wicking tube. The wicking tube is disposed around at least a portion of the leak sensor. Further, the wicking tube is disposed in the continuous channel and extends circumferentially along the water heater to create a circumferential area of leak detection around the water heater.
F24H 9/20 - Arrangement or mounting of control or safety devices
G01M 3/26 - Investigating fluid tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
A water heater can include a tank, an inlet line, and an outlet line, where the inlet line provides unheated water to the tank, and where the outlet line draws heated water from the tank for a hot water demand. The water heater can also include a heat pump disposed adjacent to a first portion of the tank, where the heat pump applies heat to transform the unheated water to heated water in the first portion of the tank. The water heater can further include a resistive heating element disposed within a second portion of the tank, where the resistive heating element further applies heat to transform the unheated water to heated water in the second portion of the tank.
A water heater includes a leak detection system. The leak detection system includes a leak sensor assembly that is disposed in a bottom pan of the water heater. The leak sensor assembly includes a sensor housing that has a sensor channel that is formed therein such that the sensor channel is disposed at an elevation from a base of the bottom pan when the sensor housing is disposed on the base of the bottom pan. Further, the leak sensor assembly includes a leak sensor that is disposed in the sensor channel of the sensor housing. The leak sensor detects water that leaks from the water heater and accumulates in the bottom pan when a level of the water in the bottom pan rises to the elevation of the sensor channel and the leak sensor that is disposed therein.
A heat pump water heater has a tank, a heat source, and a heat pump system. The heat pump system has a refrigerant path, at least a portion of which is in thermal communication with the water tank volume so that heat transfers from refrigerant to the water tank volume. A fan causes air to flow through a housing, and another portion of the refrigerant path includes an evaporator in the housing. The fan is within the housing and may further be within a second housing. The first housing may comprise a baffle to direct air flow. The fan may be a variable speed fan in communication with a controller, so that the controller controls the fan speed depending on a temperature of the refrigerant.
A water heater has a water supply line, a heat exchanger in fluid communication with the water supply line, a heating element positioned proximate to the heat exchanger, such that when activated, the heating element conveys heat to the heat exchanger and thereby heating water supplied by the water supply line, an output line in fluid communication with the heat exchanger and configured to receive heated water therefrom, a flow sensor configured to cause the heating element to activate in response to sensing a predetermined water flow rate through the water heater, and a bypass flow line operably connected between the water supply line and the output line.
F24H 1/12 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium
37.
HEAT EXCHANGER TUBES AND TUBE ASSEMBLY CONFIGURATIONS
A tube for a thermal transfer device can include at least one wall having an inner surface and an outer surface, where the inner surface forms a cavity. The inner surface can be non-cylindrical. The cavity can be configured to receive a fluid that flows continuously along a length of the at least one wall.
F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
F28F 1/02 - Tubular elements of cross-section which is non-circular
F28F 1/10 - Tubular elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
A water heater has a tank, a burner, and a heat exchanger within the tank interior volume that has three tubes. The burner exhausts gas into the first tube. The second tube is non-linear, and the third tube connects the first tube with the second tube. The cross-sectional area of the first tube is greater than the cross-sectional area of the third tube. The cross- sectional area of the third tube is greater than the cross-sectional area of the second tube.
A boiler can have a combustion chamber, a burner, a heat exchanger in fluid communication with the combustion chamber, and a flue for removing a combustion product from the boiler. The burner has a protruding taper shape such as a cone or similar shape. The protruding taper shape of the burner distributes heat to the heat exchanger more evenly than a cylindrical shaped burner thereby reducing heat losses at the combustion chamber wall and increasing the thermal efficiency. The protruding taper shape of the burner also reduces noise associated with the operation of the burner.
F23D 14/10 - Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with elongated tubular burner head
F23D 14/46 - Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid - Details
A tube sheet for a thermal transfer device can include a body having a plurality of apertures that traverse therethrough, where the plurality of apertures are configured to receive a plurality of tubes of the thermal transfer device. The tube sheet can also include an outer perimeter defining the body, where the outer perimeter has at least one first recess feature disposed therein. The at least one first recess feature can have a first shape and a first size, where the first shape is any shape aside from a semi-circle.
F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
F28F 9/22 - Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
A diffuser plate for a thermal transfer device can include a body having a number of first apertures and a second aperture that traverse therethrough, where the first apertures are asymmetrically arranged with respect to the second aperture. The first apertures can have a first shape and a first size, and where the first apertures are configured to receive a plurality of tubes. The second aperture has a second size, where the second size is larger than the first size.
F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
F28F 9/22 - Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
An air conditioning system for a high-rise building includes a condenser unit and a compressor separate from the condenser unit and in fluid communication with the condenser unit. The compressor is to be located at a floor of a high-rise building that is below a location of the condenser unit at a roof top of the high-rise building. The system may also include an oil separator to separate oil from a refrigerant. The oil separator is in a path of the refrigerant from the compressor to the condenser unit, where the oil separator is distal from the condenser unit and proximal to the compressor.
F24F 3/00 - Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
A fluid heating system including a heating chamber that receives fluid and heats the fluid to provide heated fluid, a dispensing device that dispenses the heated fluid, the dispensing device encompassing the heating chamber, a thermostatic control device that regulates a power supply to the heating chamber, an energy recovery device that harvests mechanical energy provided by a flow of the heated fluid from the heating chamber to the dispensing device and generates electrical energy to power the thermostatic control device, a pressure regulating valve, wherein in a closed position, passage for the heated fluid is prevented between the heating chamber and the drain when a pressure in the heating chamber is below a predetermined pressure threshold and passage for the heated fluid is provided between the heating chamber and the drain when the pressure in the heating chamber is above the predetermined pressure threshold.
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
F24H 1/12 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium in which the water is kept separate from the heating medium
44.
PRE-MIX FUEL-FIRED APPLIANCE WITH IMPROVED HEAT EXCHANGER INTERFACE
A fuel-fired heating appliance comprises a burner and a first housing adjacent the burner so that an interior of the first housing receives combustion gasses from combustion at the burner. A heat exchanger defines a second housing with an inlet proximate an outlet of the first housing so that the inlet of the second housing receives combustion gasses from the outlet of the first housing, and wherein the first and second housings attach at an interface. A barrier extends within, and across an interface between, the outlet of the first housing and the inlet of the second housing and defines a thermal resistance that inhibits heat transfer from the combustion gasses to the interface.
An apparatus for heating water has a tank for storing water and an air conditioning system that defines a refrigerant flow path through which refrigerant flows. The refrigerant flow path passes through a heat exchanger so that refrigerant heat is contributed to the tank. The heat exchanger houses a phase change material. A controller controls operation of the water heating apparatus.
A fluid heating system may be installed for residential and commercial use, and may deliver fluid at consistent high temperatures for cooking, sterilizing tools or utensils, hot beverages and the like, without a limit on the number of consecutive discharges of fluid. The fluid heating system is installed with a tankless fluid heating device that includes an inlet port, an outlet port, at least one heat source connected with the inlet port, and a valve connecting the at least one heat source to the outlet port. A temperature sensor is downstream of the at least one heat source and connected to the valve. Another temperature sensor is on the heat source to enable it to be kept at an elevated temperature. The valve is operated so that an entire volume of a fluid discharge from the fluid heating system is delivered at a user- specified temperature on demand, for every demand.
F24H 15/37 - Control of heat-generating means in heaters of electric heaters
E03C 1/044 - Water-basin installations specially adapted to wash-basins or baths having a heating or cooling apparatus in the supply line
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
47.
ELECTRIC WATER HEATER HAVING DRY FIRE PROTECTION CAPABILITY
A water heater has a tank defining an interior volume, a heating element disposed within the interior volume, and a temperature sensor disposed with respect to the heating element so that the temperature sensor detects temperature of an area ambient to the heating element in the interior volume. The heating element is actuated at a predetermined actuation rate and for a cumulative actuation period so that the predetermined actuation rate maintains the heating element below a predetermined maximum temperature in air and so that the actuation period contributes a predetermined amount of energy to the ambient area when the heating element is immersed in water.
A tankless electric water heater system including a heating chamber having an inlet at a first end and an outlet at a second end, a heating element connected to the heating chamber, a first temperature sensor disposed near the first end of the heating chamber, a second temperature sensor disposed near the second end of the heating chamber, a flow sensor configured to detect a flow of water and disposed near the heating chamber, and a controller connected to the first and second temperature sensors, the flow sensor, and the heating element. The controller is configured to have a set point temperature, to detect temperature and flow data from the first and second temperature sensors, and the flow sensor, and to provide as output a power setting to the heating element.
F24H 15/37 - Control of heat-generating means in heaters of electric heaters
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
49.
APPARATUS AND METHOD FOR HYBRID WATER HEATING AND AIR COOLING AND CONTROL THEREOF
A system for conditioning air circulated from an interior of a building includes a refrigerant path, an air-cooled condenser in the refrigerant path, a water-cooled condenser in the refrigerant path that transfers heat from refrigerant in the refrigerant path to the building water, an evaporator in the refrigerant path, and a control system. The control system moves the system between operation of the air-cooled condenser and the water-cooled condenser based upon predetermined system conditions.
A system for conditioning air circulated from an interior of a building includes a refrigerant path, an air-cooled condenser in the refrigerant path, a water-cooled condenser in the refrigerant path that transfers heat from refrigerant in the refrigerant path to the building water, an evaporator in the refrigerant path, and a control system. The control system moves the system between operation of the air-cooled condenser and the water-cooled condenser based upon predetermined system conditions.
Installed in a fuel-fired heating appliance is a specially designed burner assembly operative to receive and combust a pre-mixed flow of fuel and air to create therefrom a spaced apart plurality of flames which are aligned with and flow directly into the inlets of a corresponding spaced plurality of heat exchanger tubes. The flames create within the tubes hot combustion gases that transfer combustion heat to a supply fluid flowed externally across the tubes. The burners are of a hollow perforate metal construction, are mounted on and forwardly project from a support structure toward the tube inlets, and have rearwardly facing open inlet ends that receive the pre-mixed flow of fuel and air. Via a flame carryover structure, a single igniter is utilized to ignite all of the burners.
F24H 3/08 - Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by tubes
A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
F23D 14/46 - Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid - Details
F23D 14/08 - Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with axial outlets at the burner head
F23D 14/70 - Baffles or like flow-disturbing devices
A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise- damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes.
F23D 14/46 - Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid - Details
F23D 14/08 - Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with axial outlets at the burner head
F23D 14/70 - Baffles or like flow-disturbing devices
A specially designed integrated renewable energy system is operative to more efficiently and less expensively provide heating energy for conditioned space supply air and domestic hot water heating in a residential application of the type which heretofore might utilize a fuel-fired or electric furnace and a fuel-fired or electric storage type water heater to respectively generate space heating air and domestic hot water. The system utilizes solar energy in combination with what, at least predominately, are conventional, off-the-shelf air and water heating components to substantially reduce air and water heating costs in a simple manner.
Water heater apparatus includes a tank for storing water; a heat exchanger associated with the tank and being operative to receive refrigerant and transfer heat therefrom to the tank, the heat exchanger representatively being a heat conductive tube externally wrapped around the tank in heat conductive contact therewith; air conditioning apparatus operative to utilize refrigerant flowing through a refrigerant circuit portion of the air conditioning apparatus, the refrigerant circuit portion being in fluid communication with the heat exchanger; and a control system operative to selectively cause a portion of the flowing refrigerant to pass through the heat exchanger, or cause essentially the entire flow of the refrigerant to bypass the heat exchanger.
F25B 7/00 - Compression machines, plants or systems, with cascade operation, i.e. with two or more circuits, the heat from the condenser of one circuit being absorbed by the evaporator of the next circuit
56.
APPARATUS AND METHODS FOR HEATING WATER WITH REFRIGERANT FROM AIR CONDITIONING SYSTEM
An apparatus for heating water has a tank for storing water and an air conditioning system that defines a refrigerant flow path through which refrigerant flows. The refrigerant flow path passes through the heat exchanger so that refrigerant heat is contributed to the tank. A control system controls operation of the water heating apparatus.
F25B 29/00 - Combined heating and refrigeration systems, e.g. operating alternately or simultaneously
F24F 11/83 - Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
F24F 5/00 - Air-conditioning systems or apparatus not covered by group or
F24F 13/30 - Arrangement or mounting of heat-exchangers
An apparatus for heating water has a tank for storing water and an air conditioning system that defines a refrigerant flow path through which refrigerant flows. The refrigerant flow path passes through the heat exchanger so that refrigerant heat is contributed to the tank. A control system controls operation of the water heating apparatus.
F25B 29/00 - Combined heating and refrigeration systems, e.g. operating alternately or simultaneously
F24F 11/83 - Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling the supply of heat-exchange fluids to heat-exchangers
F24F 5/00 - Air-conditioning systems or apparatus not covered by group or
F24F 13/30 - Arrangement or mounting of heat-exchangers
Electric liquid heating apparatus is provided that includes a tank for storing liquid to be heated, an upper electric heating element extending through an upper portion of the interior of the tank, an upper temperature sensor operative to sense a temperature representative of a temperature of liquid in the upper portion of the tank, a lower electric heating element extending through a lower portion of the interior of the tank, a lower temperature sensor operative to sense a temperature representative of a temperature of liquid in the lower portion of the tank, and a control system for controlling, in a non-simultaneous actuation manner, the upper and lower electric heating elements, and is operative to satisfy a heat demand in the upper and/or lower portions of the interior of the tank according to detected temperatures. An electric water heater having an adjustable set point temperature and differential temperature is also provided.
Electric liquid heating apparatus is provided that includes a tank for storing liquid to be heated, an upper electric heating element extending through an upper portion of the interior of the tank, an upper temperature sensor operative to sense a temperature representative of a temperature of liquid in the upper portion of the tank, a lower electric heating element extending through a lower portion of the interior of the tank, a lower temperature sensor operative to sense a temperature representative of a temperature of liquid in the lower portion of the tank, and a control system for controlling, in a non-simultaneous actuation manner, the upper and lower electric heating elements, and is operative to satisfy a heat demand in the upper and/or lower portions of the interior of the tank according to detected temperatures. An electric water heater having an adjustable set point temperature and differential temperature is also provided
Electric liquid heating apparatus is provided that includes a tank for storing liquid to be heated, an upper electric heating element extending through an upper portion of the interior of the tank, an upper temperature sensor operative to sense a temperature representative of a temperature of liquid in the upper portion of the tank, a lower electric heating element extending through a lower portion of the interior of the tank, a lower temperature sensor operative to sense a temperature representative of a temperature of liquid in the lower portion of the tank, and a control system for controlling, in a non-simultaneous actuation manner, the upper and lower electric heating elements, and is operative to satisfy a heat demand in the upper and/or lower portions of the interior of the tank according to detected temperatures. An electric water heater having an adjustable set point temperature and differential temperature is also provided.
In a fuel-fired water heater with a standing pilot burner and a motorized flue damper, a specially designed controller is utilized to prevent overheating of water stored in the tank portion of the water heater caused by the hot combustion gases continuously generated by the pilot burner during standby periods of the water heater in which its main fuel burner is not being fired. The controller has a selectively variable water temperature control set point temperature and is operable to sense both ambient temperature and the tank water temperature and to open the flue damper and/or keep it open, after the main burner is off, in response to the presence for a predetermined continuous time period of a predetermined relationship of at least the selected temperature control set point temperature and the sensed ambient temperature.
62.
IMPROVED EFFICIENCY PILOT BURNER SYSTEM FOR WATER HEATERS
A tube disposed in the combustion chamber of a standing pilot type fuel-fired water heater is used to increase the overall efficiency of the water heater by improving the heat transfer from the pilot flame to the tank during standby periods by funneling the standing pilot flame upwardly through the tube in a manner concentrating the pilot flame heat against an underside portion of the bottom head of the water heater tank. To further increase water heater efficiency, the pilot burner is of a dual input type. Various pilot burner operational algorithm modes are disclosed for causing the pilot burner to operate at a high firing rate during main burner operation, and at a low firing rate during standby periods.
63.
IMPROVED EFFICIENCY PILOT BURNER SYSTEM FOR WATER HEATERS
A tube disposed in the combustion chamber of a standing pilot type fuel-fired water heater is used to increase the overall efficiency of the water heater by improving the heat transfer from the pilot flame to the tank during standby periods by funneling the standing pilot flame upwardly through the tube in a manner concentrating the pilot flame heat against an underside portion of the bottom head of the water heater tank. To further increase water heater efficiency, the pilot burner is of a dual input type. Various pilot burner operational algorithm modes are disclosed for causing the pilot burner to operate at a high firing rate during main burner operation, and at a low firing rate during standby periods.
A high efficiency downfired gas water heater is provided which has a tank for storing water to be heated, a combustion chamber extending downwardly through a top end of the tank, and a gas burner operative to create hot combustion products within the combustion chamber. At the bottom end of the tank is a transfer chamber coupled to an external discharge conduit and to a single pass heat exchanger, in the form of multiple flue tubes, extending vertically through the tank and connected to the combustion chamber. In one embodiment of the water heater the burner is a power burner which forces the combustion products sequentially through the combustion chamber, heat exchanger, transfer chamber and discharge conduit. In another embodiment of the water heater a draft inducer fan is used to draw the combustion products through this path from the combustion chamber.
A water heater having an electric heating element therein is provided with apparatus for preventing dry firing of the heating element. The apparatus is operative to (1) power the heating element with electrical test pulses having first predetermined durations and being separated by rest periods of second predetermined durations during which the heating element is depowered. (2) determine the average electrical current flow through the element during each of the test pulses, and (3) preclude energization of the heating element if the average current flow therethrough during an electrical test pulse subsequent to the first test pulse is less by a predetermined magnitude than the average electrical current flow through the heating element during the first electrical test pulse.
A direct spark igniter for a fuel-fired heating appliance is provided with enhanced ignition performance in environments having substantial levels of both moisture and pollution. Such enhanced ignition performance is representatively achieved by the combination of (1) forming external annular ribs on the ceramic body portion of the igniter; (2) extending a top end of the igniter electrode rod into the body portion; (3) bending the igniter electrode and ground rods and angling them toward one another; and (4) knurling external side surfaces on lower end portions of the igniter electrode and ground rods.
A specially designed electronic expansion valve control system is provided for use with a refrigerant-based air conditioning circuit having a compressor, a condenser coil, an electronic expansion valve and an evaporator coil fluid coupled in series. The control system includes a unit control and an expansion valve control. The unit control is operative to receive compressor operation-related signal information and responsively generate at least one output signal representative of the received compressor operation-related signal information. The expansion valve control is operative to receive from the unit control only the at least one output signal, and to receive from one of the coils coil operation-related signal information, and to responsively output a control useable to control the expansion valve, the control signal being related in a predetermined manner to the signals received by the expansion valve control.
An endothermic heat pump water heater has a water tank supported atop a hollow base, a heat pump circuit operable to provide primary heat to water in the tank, and an electric resistance heating element operable to provide secondary heat to the water. The heat pump circuit includes refrigerant tubing in which a compressor disposed within the base, a condenser in heat exchange external contact with the tank, a refrigerant expansion device, and an evaporator disposed within the base are connected in series. A vertical duct, external to the tank, has an inlet adjacent the upper tank end, and a fan is operative to sequentially flow air inwardly through the inlet, downwardly through the duct into the base, across the compressor, across the evaporator, and then outwardly from the base.
An air conditioning system condensing unit has a specially designed chassis providing enhanced serviceability access to various air conditioning components operatively disposed therein. A removable vertical peripheral outer side wall section of the chassis underlies a removable peripheral top side wall section thereof. Removal of these two side wall sections creates in the chassis an opening conveniently providing both horizontal and vertical service access to the air conditioning components within the interior of the chassis.
A storage type water heater, which may have either fuel or electric-based heating apparatus, is provided with a control system incorporating a control algorithm that monitors the time between heat demands and then sets the tank water setpoint temperature accordingly to lower the effects of water stratification due to periodic heat demands, and also save energy. When the time between consecutive heat demands is less than a predetermined setback time, for a number of heat demands equal to a predetermined setback limit, a setback mode is activated and responsively operates to reduce the setpoint temperature by a predetermined setback offset at the next cycle. The original control setpoint temperature is restored once the time between two successive heat demands is more than the setback time.
71.
COMPENSATING FOR GAS APPLIANCE DE-RATE AT HIGH ALTITUDES
Apparatus and methods are provided for compensating for high altitude reduction in the heating capacity of a gas heating appliance, illustratively a gas-fired heating furnace. In a representative embodiment of such apparatus and methods the regulated pressure of the furnace gas valve, and the speeds of its combustion and indoor blowers, are coordinatingly increased to provide the furnace with a substantially unchanged maximum heating output despite its new higher altitude location.
Apparatus and methods are provided for compensating for high altitude reduction in the heating capacity of a gas heating appliance, illustratively a gas-fired heating furnace. In a representative embodiment of such apparatus and methods the regulated pressure of the furnace gas valve, and the speeds of its combustion and indoor blowers, are coordinatingly increased to provide the furnace with a substantially unchanged maximum heating output despite its new higher altitude location.
F24D 5/02 - Hot-air central heating systems; Exhaust-gas central heating systems operating with discharge of hot air into the space or area to be heated
F24D 19/10 - Arrangement or mounting of control or safety devices
A fuel-fired high capacity liquid heating appliance, representatively a boiler or a water heater, has a fluid heat exchanger extending around a combustion chamber into which first and second fuel burners extend, the first and second burners respectively having associated blowers for supplying combustion air thereto. Illustratively, the combustion chamber is oval-shaped, with the burners extending into opposite ends the combustion chamber If one of the burners is not firing while the other burner is firing, a control system starts the non- firing burner's blower, to protect it from overheating by the firing burner, if the control system senses an excess temperature in the non-firing burner. The heat exchanger comprises a series of fluid receiving tubes extending between baffle-free header structures iteratively sized to equalize fluid flow rates through the heat exchanger tubes over a wide flow rate range.
A motor/damper assembly installable on the top end of a fuel-fired water heater includes a support plate structure upon which a flue collar with a pivotally supported flue damper, a drive motor, and a drive shaft interconnecting the motor damper are mounted. The assembly is installed by placing the collar over the upper end of the water heater flue, securing the support plate structure to the top end of the water heater, and positioning a top cover housing on the support plate structure. Using the assembly provides improved support rigidity and alignment for the motor and shaft relative to the damper, improved repeatable precise manufacturing placement of the motor and shaft, improved construction aesthetics, with the cover also protecting the shaft from shipping and handling damages.
The efficiencies of illustrative embodiments of vertical center flue type fuel- fired base water heaters are improved by installing in the water heaters variously configured tubular condensing type secondary heat exchangers of smaller diameters than the associated center flues. The efficiency increases are achieved with components and manufacturing processes similar to those utilized in the base water heaters and secondary heat exchanger materials similar to those in the tank portions of the base water heaters.
The efficiencies of illustrative embodiments of vertical center flue type fuel- fired base water heaters are improved by installing in the water heaters variously configured tubular condensing type secondary heat exchangers of smaller diameters than the associated center flues. The efficiency increases are achieved with components and manufacturing processes similar to those utilized in the base water heaters and secondary heat exchanger materials similar to those in the tank portions of the base water heaters.
A heat pump water heater has a tank portion, an electric heating structure for adding electrical heat to water stored in the tank, and a heat pump for adding refrigerant heat to the tank water. A control system associated with the water heater has three user- selectable heating modes for heating the tank water during a given heating demand cycle - a first mode that initially heats the tank water with refrigerant heat while the electric heat is locked out for a first predetermined period before supplementing the refrigerant heat if necessary, a second mode similar to the first mode but with a longer electric heat lockout period, and a third mode in which only the electric heat is utilized to satisfy a tank water heating demand. Illustratively, the heat pump is disposed in a compact component arrangement on the top end of the water heater tank.
A fuel-fired water heater is provided with a combustion chamber assembly, representatively a sealed combustion chamber assembly, operative to create from combustion air delivered thereto via a circumferentially limited vertical side portion thereof a flow of primary combustion air to the underside of a centrally disposed fuel burner within the assembly via a first location underlying the burner, a first flow of secondary combustion air delivered to the burner via the first location, and a second flow of secondary combustion air delivered to the burner via a second location outwardly circumscribing the first location.
79.
FUEL-FIRED, POWER VENTED HIGH EFFICIENCY WATER HEATER APPARATUS
A fuel-fired water heater has a draft inducer fan assembly with a housing having an inlet for receiving hot combustion gases discharged from the water heater, and an outlet for discharging the combustion gases. A normally closed damper member within the housing is openable by fluid pressure force created by operation of a draft inducer fan portion of the assembly. With the damper in its open position the fan exhausts the received combustion gases through a housing outlet. When the damper closes it prevents convective outflow through the housing outlet of flue-heated air. In alternate embodiments of the assembly the fan is operative to also draw in dilution air that cools the fan motor and the discharged combustion gases, with the assembly having an internal configuration preventing convective outflow of flue-heated air through the housing dilution air inlet during standby periods of the water heater.
80.
DUAL FUEL AIR CONDITIONING CIRCUIT-BASED WATER HEATER
A fuel-fired water heater is coupled to an electrically powered air conditioning refrigerant circuit in a manner permitting water to be heated with either combustible fuel or electricity. In one embodiment a condenser piping section is externally coiled around the water heater tank, in direct thermally conductive contact therewith, and in another embodiment the condenser piping section is disposed in the interior of the tank and is coiled around the water heater flue in a laterally outwardly spaced relationship therewith. In various depicted arrangements thereof the other refrigerant circuit components are compactly supported on the water heater.
A radiant burner within the combustion chamber of a fuel-fired water heater is supplied with primary and secondary combustion air from outside the combustion chamber. A flame-holding mesh section of the burner is protected from becoming unacceptabLy clogged by particulate matter in the primary combustion air by causing the incoming secondary combustion air to flow sequentially through a finer mesh section and a tapered duct which increases the velocity of the secondary combustion air before causing it to impinge upon and cool a temperature sensor connected to a controller. Clogging of the finer mesh section decreases the cooling of the temperature sensor, thereby causing the controller to terminate operation of the burner before it becomes unacceptably clogged.
A fuel-fired water heater has a three-pass condensing type heat exchanger disposed within its tank and having a central vertical first pass flue pipe separated into upper and lower portions by an internal dividing structure. Respectively coupled to the upper and lower first pass flue pipe portions are circumferentially spaced series of vertical second and third pass flue pipes which circumscribe the central flue pipe within the tank. During firing of the water heater, combustion gases from a power burner are sequentially forced downwardly through the upper portion of the first pass flue pipe, upwardly through the second pass flue pipes to an upper plenum external to the tank, and then downwardly through the third pass flue pipes and the lower central pipe portion into a bottom plenum external to the tank for discharge from the water heater.
83.
WATER HEATER WITH CROSS-SECTIONALLY ELONGATED RAW FUEL JET PILOT ORIFICE
A radiant gas burner within the combustion chamber of a water heater has a pilot flame created using a cross-sectionally elongated raw fuel jet that impinges on an interior surface portion of a flame holding outer burner wall portion, representatively of a metal wire mesh material, and is mixed within the burner with combustion air delivered thereto from outside the combustion chamber. The resulting fuel/air mixture passes outwardly through the impinged upon mesh wall portion, which functions as a pilot flame stabilizing structure, and is ignited to form a pilot flame on the exterior of the burner body. A thermocouple portion of a clogging detection system senses a change in the pilot flame shape caused by particulate clogging of the metal mesh material and responsively terminates further gas supply to the water heater.
A packaged air conditioner or heat pump unit is provided with an elongated removable drain pan having an inner longitudinal portion that underlies and receives condensate falling from the portion of the unit's indoor coil positioned within the conditioned air flow through the unit. An outer longitudinal portion of the drain pan underlies tubing portion return bends of the coil positioned outside of the conditioned air flow and separated from the inner longitudinal pan portion by a vertical dividing wall having a small condensate transfer hole therein. During cooling operation of the unit, the unit blower creates a negative pressure inwardly adjacent the hole which draws return bend condensation from the outer longitudinal pan portion into the inner longitudinal pan portion for drainage outwardly therefrom , with the condensate received from the balance of the coil, via a drain line connected to the pan.
In a flammable vapor sensor-based shut-off system of a fuel-fired water heater the sensor resistance output signal degradation caused by aging of the sensor is automatically compensated for using an operational timer having an output signal indicative of the total life of the sensor subsequent to its installation on the water heater. In one embodiment of the system, a resistance adjustment signal having a magnitude related in a predetermined manner to the timer output signal is created and added to the sensor resistance output signal. In another embodiment, the timer output signal is used to appropriately adjust the minimum-maximum received sensor signal magnitude range, based on the installed age of the sensor, which will preclude combustion in the appliance. Additionally, in each embodiment thereof the system is provided with an improved initial minimum-maximum sensor signal magnitude range. Other types of shut-off gas sensors may be alternatively utilized.
A fuel-fired, power vented water heater has a combustion chamber with an outer wall portion defined by an arrestor plate in which flame quenching air inlet openings are formed. All combustion air entering the combustion chamber must first pass through an air inlet plenum extending outwardly from the arrestor plate and then pass inwardly through the flame quenching openings into the combustion chamber. The air inlet plenum is provided with a normally closed inlet damper which automatically closes during non-firing periods of the water heater to prevent passage of combustion air (and extraneous flammable vapors, if present, adjacent the water heater) into the combustion chamber, and opens during firing periods of the water heater to permit operative combustion air delivery to the combustion chamber.
ABSTRACT OF THE DISCLOSURE An improved water heater tank leg support assembly includes a plurality of legs formed from a generally rectangular blank by bending the sides of the blank to form a shearing action verti- cal support member which is spaced by the base. A boss or depression in the base supports the leg member above the floor. The base engages a pan which is suspended beneath a water heater tank. The upstanding vertical legs of the leg support support the water heater tank itself.
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