A method and apparatus for forming a 3D article. According to the method, a composite filament material is formed from a UV curable material, a thermoset polymer material and at least one of filaments or fibers. After the composite is formed, the filament is dispensed to form the 3D article. Dispense is typically through a nozzle or other orifice that delivers the composite filament material as a bead of material. As the composite is dispensed, at least a portion of the composite material is exposed to UV radiation thereby curing a portion of the dispensed composite filament. The UV radiation is provided by a light source than can target discrete portions of the dispensed composite filament. For this purpose, the UV radiation source can be a light source integrated with the nozzle or a steered light source. As the composite filament is dispensed, UV radiation is directed onto the composite filament. If a steered light source is used, the composite filament is dispensed and light from the steered UV radiation source is directed to targeted regions of the composite filament, introducing cured zones or regions into the composite filament.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 35/08 - Chauffage ou durcissement, p.ex. réticulation ou vulcanisation utilisant l'énergie ondulatoire ou un rayonnement corpusculaire
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; Bicycle parts, namely, disk wheels; Bicycle parts, namely, tubes and connectors for bicycle frames; Bicycle wheels, rims and structural parts therefor; Bicycles; Motorized bicycles; Motors for bicycles; Mountain bicycles; Racing bicycles; Wheel rims for bicycles
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Streaming of audiovisual material on the Internet featuring manufacturing of custom built products Computer services, namely, creating an on-line virtual environment for tracking custom product build and order status; Providing temporary use of non-downloadable computer software for tracking freight over computer networks, intranets and the internet; Providing temporary use of non-downloadable computer software for tracking packages over computer networks, intranets and the internet
09 - Appareils et instruments scientifiques et électriques
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
18 - Cuir et imitations du cuir
Produits et services
Electric batteries; articles of protective clothing for wear
by motorcyclists for protection against accident or injury;
clothing for protection against accidents. Two-wheeled electric vehicles; bodies for two-wheeled
electric vehicles; brakes for two-wheeled electric vehicles;
shock absorbing springs for two-wheeled electric vehicles;
suspension shock absorbers for two-wheeled electric
vehicles; pneumatic tires for two-wheeled electric vehicles;
scooters and structural parts therefor; non-skid devices in
the nature of anti-skid chains for tires for two-wheeled
electric vehicles; rims for wheels for two-wheeled electric
vehicles; pedals for two-wheeled electric vehicles, namely,
scooter and motorcycle pedals; electric motors for
two-wheeled vehicles; two-wheeled electric vehicles' bags in
the nature of motorcycle bags, namely, tank bags, tail bags,
side hard bags, and top cases in the nature of luggage
specially adapted for use on two-wheeled vehicles. Backpacks.
An apparatus for manufacturing an object includes an extrusion head having an extrusion needle for extruding thermoplastic material associated with one or more fiber strands. The apparatus may further include a turn-table, a more robotic arm for moving the extrusion head and needle, thermoplastic filament and fiber strand spools and thermoplastic filament and fiber strands. A controller is provided for directing the robotic arm, extrusion head and the turn-table. Further, a method for manufacturing an object includes generating a design for the object that substantially satisfies desired structural properties of the object and generating a sequence for extruding one or more beads of thermoplastic material to manufacture the object according to the design, in which the one or more beads of thermoplastic material are associated with one or more fiber strands. The one or more beads of thermoplastic material and the associated one or more fiber strands are then extruded according to the sequence.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/165 - Procédés de fabrication additive utilisant une combinaison de matériaux solides et liquides, p.ex. une poudre avec liaison sélective par liant liquide, catalyseur, inhibiteur ou absorbeur d’énergie
B29C 64/112 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant des gouttelettes individuelles, p.ex. de buses de jet
B29C 64/40 - Structures de support des objets en 3D pendant la fabrication, lesdites structures devant être sacrifiées après réalisation de la fabrication
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycles; bicycle parts, namely, shifters, brake levers,
front and rear brake calipers, front and rear derailleurs,
cranksets, bottom brackets, chains, and cassettes.
8.
Heating system for fiber-reinforced thermoplastic feedstock and workpiece
An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
B23K 26/00 - Travail par rayon laser, p.ex. soudage, découpage ou perçage
B23K 26/03 - Observation, p.ex. surveillance de la pièce à travailler
B23K 26/06 - Mise en forme du faisceau laser, p.ex. à l’aide de masques ou de foyers multiples
B23K 26/08 - Dispositifs comportant un mouvement relatif entre le faisceau laser et la pièce
B23K 26/14 - Travail par rayon laser, p.ex. soudage, découpage ou perçage en utilisant un écoulement de fluide, p.ex. un jet de gaz, associé au faisceau laser; Buses à cet effet
An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B23K 26/00 - Travail par rayon laser, p.ex. soudage, découpage ou perçage
B23K 26/03 - Observation, p.ex. surveillance de la pièce à travailler
B23K 26/06 - Mise en forme du faisceau laser, p.ex. à l’aide de masques ou de foyers multiples
B23K 26/08 - Dispositifs comportant un mouvement relatif entre le faisceau laser et la pièce
B23K 26/14 - Travail par rayon laser, p.ex. soudage, découpage ou perçage en utilisant un écoulement de fluide, p.ex. un jet de gaz, associé au faisceau laser; Buses à cet effet
An additive manufacturing system is disclosed that comprises two or more lasers for precisely heating a fiber-reinforced thermoplastic feedstock and a fiber-reinforced thermoplastic workpiece in preparation for depositing and tamping the feedstock onto the workpiece. The system employs feedforward, a variety of sensors, and feedback to ensure that the feedstock and workpiece are properly heated.
B29C 64/188 - Procédés de fabrication additive impliquant des opérations supplémentaires effectuées sur les couches ajoutées, p.ex. lissage, meulage ou contrôle d’épaisseur
B29C 64/268 - Agencements pour irradiation par faisceaux d’électrons [FE]
B29C 64/141 - Procédés de fabrication additive n’utilisant que des matériaux solides
B29C 70/38 - Empilage automatisé, p.ex. utilisant des robots, par application de filaments selon des modèles prédéterminés
B29C 64/282 - Agencements pour irradiation utilisant des moyens de rayonnement multiples, p.ex. des micro-miroirs ou des diodes électroluminescentes multiples [LED] du même type, p.ex. utilisant des niveaux d’énergie différents
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Two-wheeled electric vehicles; bodies for two-wheeled electric vehicles; brakes for two-wheeled electric vehicles; shock absorbing springs for two-wheeled electric vehicles; suspension shock absorbers for two-wheeled electric vehicles; pneumatic tires for two-wheeled electric vehicles; scooters and structural parts therefor; non-skid devices in the nature of anti-skid chains for tires for two-wheeled electric vehicles; rims for wheels for two-wheeled electric vehicles; electric motors for two-wheeled vehicles
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycles; Bicycle parts, namely, shifters, brake levers, front and rear brake calipers, front and rear derailleurs, cranksets, bottom brackets, chains, and cassettes
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects,
including components and finished products, via an additive
manufacturing process. Computer aided design services, namely, three-dimensional
scanning, editing, and design for others.
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects,
including components and finished products, via an additive
manufacturing process. Computer aided design services, namely, three-dimensional
scanning, editing, and design for others.
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects,
including components and finished products, via an additive
manufacturing process. Computer aided design services, namely, three-dimensional
scanning, editing, and design for others.
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; bicycle parts, namely, disk wheels; bicycle
parts, namely, tubes and connectors for bicycle frames;
bicycle wheels; bicycle wheels, rims and structural parts
therefor; bicycles; motorized bicycles; motors for bicycles;
mountain bicycles; racing bicycles; rims for bicycle wheels.
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; bicycle parts, namely, disk wheels; bicycle
parts, namely, tubes and connectors for bicycle frames;
bicycle wheels; bicycle wheels, rims and structural parts
therefor; bicycles; motorized bicycles; motors for bicycles;
mountain bicycles; racing bicycles; rims for bicycle wheels.
A build plate for 3D printers that facilitates separation of the workpiece from the build plate and yet provides lateral anchoring of the unit cell. The build plate comprises (1) a foundation of a material that the unit cell material will not adhere to or will only weakly adhere to, and (2) a plurality of adhesive islands that provide a lateral anchor for the unit cell. An adhesive island is a hole in the foundation of the build plate that is filled with a plug of material to which the unit cell material will strongly adhere. The number, type, location, and size of the adhesive islands is tailored to provide enough lateral stability where needed, but not more.
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
B29C 64/165 - Procédés de fabrication additive utilisant une combinaison de matériaux solides et liquides, p.ex. une poudre avec liaison sélective par liant liquide, catalyseur, inhibiteur ou absorbeur d’énergie
B29K 71/00 - Utilisation de polyéthers comme matière de moulage
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/40 - Structures de support des objets en 3D pendant la fabrication, lesdites structures devant être sacrifiées après réalisation de la fabrication
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; bicycle parts, namely, disk wheels; bicycle
parts, namely, tubes and connectors for bicycle frames;
bicycle wheels; bicycle wheels, rims and structural parts
therefor; bicycles; motorized bicycles; motors for bicycles;
mountain bicycles; racing bicycles; rims for bicycle wheels.
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; bicycle parts, namely, disk wheels; bicycle
parts, namely, tubes and connectors for bicycle frames;
bicycle wheels; bicycle wheels, rims and structural parts
therefor; bicycles; motorized bicycles; motors for bicycles;
mountain bicycles; racing bicycles; rims for bicycle wheels.
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; bicycle parts, namely, disk wheels; bicycle
parts, namely, tubes and connectors for bicycle frames;
bicycle wheels; bicycle wheels, rims and structural parts
therefor; bicycles; motorized bicycles; motors for bicycles;
mountain bicycles; racing bicycles; rims for bicycle wheels.
24.
ADDING A SEGMENT OF FIBER-REINFORCED THERMOPLASTIC FILAMENT IN A CURVE
In additive manufacturing, a method of adding a segment of fiber- reinforced thermoplastic filament (111). Adding a segment of filament involves three tasks: (1) determining where the segment of filament should be added, (2) depositing the segment of filament at the desired location, and (3) tamping the segment of filament to ensure adhesion and eliminate voids. Tamping the segment of filament is performed by steering a wheel along the filament. In accordance with the illustrative embodiment, the wheel is steered around a yaw axis (313) that is offset from the wheel's axis (312) by a distance s, where s is a positive real number.
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
In additive manufacturing, a method of adding a segment of fiber- reinforced thermoplastic filament (111). Adding a segment of filament involves three tasks: (1) determining where the segment of filament should be added, (2) depositing the segment of filament at the desired location, and (3) tamping the segment of filament to ensure adhesion and eliminate voids. Tamping the segment of filament is performed by steering a wheel along the filament. In accordance with the illustrative embodiment, the wheel is steered around a yaw axis (313) that is offset from the wheel's axis (312) by a distance s, where s is a positive real number.
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
In additive manufacturing, a method of adding a segment of fiber-reinforced thermoplastic filament. Adding a segment of filament involves three tasks: (1) determining where the segment of filament should be added, (2) depositing the segment of filament at the desired location, and (3) tamping the segment of filament to ensure adhesion and eliminate voids. Tamping the segment of filament is performed by steering a wheel along the filament. In accordance with the illustrative embodiment, the wheel is steered around a yaw axis that is offset from the wheel's axis by a distance s, where s is a positive real number.
B29C 70/38 - Empilage automatisé, p.ex. utilisant des robots, par application de filaments selon des modèles prédéterminés
B29C 70/06 - Façonnage de matières composites, c. à d. de matières plastiques comprenant des renforcements, des matières de remplissage ou des parties préformées, p.ex. des inserts comprenant uniquement des renforcements, p.ex. matières plastiques auto-renforçantes des renforcements fibreux uniquement
B29C 59/04 - Façonnage de surface, p.ex. gaufrage; Appareils à cet effet par des moyens mécaniques, p.ex. par pressage en utilisant des rouleaux ou des courroies sans fin
B29K 105/08 - Présentation, forme ou état de la matière moulée contenant des agents de renforcement, charges ou inserts de grande longueur, p.ex. ficelles, mèches, mats, tissus ou fils
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
An article of manufacture is disclosed that is formed by jointly controlling a printhead and a worktable to provide three dimensional printing and insuring every point in a three dimensional print volume can be reached. Similarly, systems and methods are described to extend robot reach by coordinating robot and worktable control.
An article of manufacture is disclosed that includes an infill generated utilizing three dimensional (3D) printing. Infill is generated utilizing segments of filament, such as, but not limited to continuous carbon fiber-reinforced thermoplastic filament. Other materials may also be suitably employed. Approaches to tool path generation which accomplish the 3D printing desired are addressed in which material runs of filament are applied that distribute where cuts, beginning, or ends of segments occur or points where ends of segments are anchored to the article to form the desired infill. Aspects of one approach include first generating a meta tool path for the infill and then adapting that tool path to an actual infill tool path by pruning any segments in the meta tool path extending outside the perimeter of the article and identifying anchor points to the article from observed intersections of the meta tool path and said perimeter.
G05B 19/4099 - Usinage de surface ou de courbe, fabrication d'objets en trois dimensions 3D, p.ex. fabrication assistée par ordinateur
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
G06F 30/23 - Optimisation, vérification ou simulation de l’objet conçu utilisant les méthodes des éléments finis [MEF] ou les méthodes à différences finies [MDF]
B33Y 80/00 - Produits obtenus par fabrication additive
The present invention relates to a system and a method for optimizing printing parameters, such as slicing parameters and tool path instructions, for additive manufacturing. The present invention comprises a property analysis module that predicts and analyses properties of a filament object model, representing a constructed 3D object. The filament object model is generated based on the tool path instructions and user specified object properties. Analysis includes comparing the predicted filament object model properties with the user specified property requirements; and further modifying the printing parameters in order to meet the user specified property requirements.
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects, including components and finished products, via an additive manufacturing process Computer aided design services, namely, three-dimensional scanning, editing, and design for others
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects, including components and finished products, via an additive manufacturing process Computer aided design services, namely, three-dimensional scanning, editing, and design for others
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects, including components and finished products, via an additive manufacturing process Computer aided design services, namely, three-dimensional scanning, editing, and design for others
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; Bicycle parts, namely, disk wheels; Bicycle parts, namely, tubes and connectors for bicycle frames; Bicycle wheels; Bicycle wheels, rims and structural parts therefor; Bicycles; Motorized bicycles; Motors for bicycles; Mountain bicycles; Racing bicycles; Rims for bicycle wheels
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; Bicycle parts, namely, disk wheels; Bicycle parts, namely, tubes and connectors for bicycle frames; Bicycle wheels; Bicycle wheels, rims and structural parts therefor; Bicycles; Motorized bicycles; Motors for bicycles; Mountain bicycles; Racing bicycles; Rims for bicycle wheels
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; Bicycle parts, namely, disk wheels; Bicycle parts, namely, tubes and connectors for bicycle frames; Bicycle wheels; Bicycle wheels, rims and structural parts therefor; Bicycles; Motorized bicycles; Motors for bicycles; Mountain bicycles; Racing bicycles; Rims for bicycle wheels
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; Bicycle parts, namely, disk wheels; Bicycle parts, namely, tubes and connectors for bicycle frames; Bicycle wheels; Bicycle wheels, rims and structural parts therefor; Bicycles; Motorized bicycles; Motors for bicycles; Mountain bicycles; Racing bicycles; Rims for bicycle wheels
12 - Véhicules; appareils de locomotion par terre, par air ou par eau; parties de véhicules
Produits et services
Bicycle frames; Bicycle parts, namely, disk wheels; Bicycle parts, namely, tubes and connectors for bicycle frames; Bicycle wheels; Bicycle wheels, rims and structural parts therefor; Bicycles; Motorized bicycles; Motors for bicycles; Mountain bicycles; Racing bicycles; Rims for bicycle wheels
38.
Methods and systems for three-dimensional printing of composite objects
The present disclosure provides methods for generating a three-dimensional object, comprising directing at least one strand material from a source of at least one strand material towards a base. Next, at least a first light beam and a second light beam from a light source is used to subject at least one strand material to heating at one or more locations along at least one strand material. At least a portion of the three-dimensional object may be generated from at least one strand material upon subjecting at least one strand material to heating along one or more locations.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
The present disclosure provides methods for additive manufacturing of a three-dimensional (3D) object, comprising preheating a feed comprising a polymer material to a temperature in excess of a glass transition temperature and below a melting point of the polymer material. The preheating may occur at a first location in an additive manufacturing apparatus. Next, the polymer material may be melted at a second location that is spatially distinct from the first location.
B29B 13/02 - Conditionnement ou traitement physique de la matière à façonner par chauffage
B29C 64/153 - Procédés de fabrication additive n’utilisant que des matériaux solides utilisant des couches de poudre avec jonction sélective, p.ex. par frittage ou fusion laser sélectif
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
B29C 64/20 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet
B29B 13/08 - Conditionnement ou traitement physique de la matière à façonner par utilisation de l'énergie ondulatoire ou par rayonnement corpusculaire
The present invention provides a system and method for the application of a functional thread to secure roving or other fibers to a substrate, thereby forming a precursor to a resultant composite component structure having targeted, enhanced structural reinforcement. The functional thread may be comprised of one or more fibrous filaments or have a monofilament structure. The invention encompasses the sewing of this functional thread at varying stitch densities as function of component stress analysis, the mechanical stresses that the component will be subject to when exposed to the forces and loads associated with its intended use, and at least one physical or mechanical property of a functional thread. This variable stitch density serves to provide targeted, localized mechanical enhancement and reinforcement to the resultant composite structure.
B32B 5/06 - Produits stratifiés caractérisés par l'hétérogénéité ou la structure physique d'une des couches caractérisés par les caractéristiques de structure d'une couche comprenant des fibres ou des filaments caractérisés par une couche fibreuse imbriquée ou cousue avec une autre couche, p.ex. de fibres, de papier
D05B 3/22 - Mécanismes d'alimentation en articles, p.ex. en boutons
D05B 19/14 - Commande du mouvement de l'aiguille, p.ex. variation de l'amplitude ou de la période du mouvement de l'aiguille
D05B 19/16 - Commande du mouvement de la pièce à travailler, p.ex. modulation du déplacement de la grille d'entraînement
D05B 69/18 - Dispositifs pour changer de vitesse ou inverser le sens de rotation électriques
D05B 19/04 - Machines à coudre commandées par programme comprenant une mémoire électronique ou une unité de commande par microprocesseur caractérisées par les aspects relatifs à la mémoire
An article of manufacture is disclosed that comprises an infill made from linear segments of filament, such as but not limited to continuous carbon fiber-reinforced thermoplastic filament. Feathering approaches are addressed to generate segments of filament in various geometries that distribute where cuts or ends of segments occur or points where two ends of segments are fused or the like to avoid overlap. Aspects of one approach include identifying long edges and eliminating short edges which present acute angles.
B29C 70/54 - Façonnage de matières composites, c. à d. de matières plastiques comprenant des renforcements, des matières de remplissage ou des parties préformées, p.ex. des inserts comprenant uniquement des renforcements, p.ex. matières plastiques auto-renforçantes opération de façonnage des matières composites comprenant uniquement des renforcements - Parties constitutives, détails ou accessoires; Opérations auxiliaires
An article of manufacture is disclosed that comprises an infill made from linear segments of filament, such as but not limited to continuous carbon fiber-reinforced thermoplastic filament. Approaches to tool path generation are addressed in which material runs of filament are applied that distribute where cuts, beginning, or ends of segments occur or points where two ends of segments are fused or the like to preserve filament continuity by reducing the number of short segments. Aspects of one approach include identifying long edges and eliminating short edges which acute angles with long edges and utilizing a clipping outline as part of the process of determining start and end points of material runs.
B32B 3/10 - Produits stratifiés caractérisés essentiellement par le fait qu'une des couches comporte des discontinuités ou des rugosités externes ou internes, ou bien qu'une des couches est de forme générale non plane; Produits stratifiés caractérisés essentiellement par des particularismes de forme caractérisés par une couche discontinue, c. à d. soit continue et percée de trous, soit réellement constituée d'éléments individuels
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
B29L 31/30 - Véhicules, p.ex. bateaux ou avions, ou éléments de leur carrosserie
The present invention provides a system and a method for real time monitoring and identifying defects occurring in a three dimensional object build via an additive manufacturing process. Further, the present invention provides in-situ correction of such defects by a plurality of functional tool heads possessing freedom of motion in arbitrary planes and approach, where the functional tool heads are automatically and independently controlled based on a feedback analysis from the printing process, implementing analyzing techniques. Furthermore, the present invention provides a mechanism for analyzing defected data collected from detection devices and correcting tool path instructions and object model in-situ during construction of a 3D object. A build report is also generated that displays, in 3D space, the structural geometry and inherent properties of a final build object along with the features of corrected and uncorrected defects. Advantageously, the build report helps in improving 3D printing process for subsequent objects.
A cutting assembly and a cutter are provided, wherein, in an apparatus for additive manufacturing with a filament, a deposition head has a body and an applicator for fixing a run of filament to a surface at a deposition location ending at a deposition termination point. The cutter assembly has a fixation element for fixing the cutter assembly relative to the deposition head, and a cutter movable relative to the fixation element. The deposition head has a deposition termination configuration and a cutting configuration, and after fixing the run of filament, the deposition head transitions from the deposition termination configuration to the cutting configuration. The cutter cuts the filament only when the deposition head is in the cutting configuration.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
A filament accumulator assembly is provided containing a filament inlet for receiving a continuous filament from the filament source and a filament outlet for receiving the continuous filament from the filament inlet, the continuous filament forming a filament loop between the filament exiting the filament inlet and entering the filament outlet. The filament accumulator assembly further comprises a filament track defining at least part of an inner boundary and an outer boundary of a circuitous filament route between the filament inlet and the filament outlet, and the filament loop is bound by the filament track. The filament loop has a diameter that varies across a range of potential diameters within the filament track.
B65H 59/38 - Réglage ou commande de la tension du matériau filiforme, p.ex. pour empêcher les vrilles; Utilisation d'indicateurs de tension par régulation de la vitesse du mécanisme d'entraînement des dispositifs de déroulage, de dévidage, d'avance, d'enroulement ou d'emmagasinage, p.ex. en réaction automatique aux variations de tension
B29C 64/20 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet
The present disclosure provides methods and systems for printing a three-dimensional (3D) object. A method for printing a 3D object may comprise receiving a computer model of the 3D object in computer memory and generating a parametric representation of the computer model of the 3D object. Next, a first edge in a parametric representation of a curved surface of the computer model may be selected, and a 3D tool path may be generated at least in part by: (i) selecting a first set of points on the first edge; and (ii) computing coordinates of a second set of points on a second edge parallel to the first edge in the parametric representation, wherein the first edge and the second edge define the 3D tool path. Printing instructions may then be generated for printing at least a portion of the 3D object along the tool path.
An article of manufacture having a tangible three-dimensional structure as a fiducial mark, which structure is, at least partially, tolerant of dimensional variations in the article of manufacture. Three such tangible three-dimensional structures are disclosed: (1) a portion of a tangible conical surface, (2) a portion of a tangible spheroidal surface, and (3) a portion of a tangible pyramidal surface.
G01B 21/04 - Dispositions pour la mesure ou leurs détails, où la technique de mesure n'est pas couverte par les autres groupes de la présente sous-classe, est non spécifiée ou est non significative pour mesurer la longueur, la largeur ou l'épaisseur en mesurant les coordonnées de points
The illustrative embodiment of the present invention uses a tangible three-dimensional structure as a fiducial mark, which structure is, at least partially, tolerant of dimensional variations in the article. The illustrative embodiment uses three such tangible three-dimensional structures: (1) a portion of a tangible conical surface, (2) a portion of a tangible spheroidal surface, and (3) a portion of a tangible pyramidal surface.
B23B 35/00 - Méthodes d'alésage ou de perçage ou autres méthodes de travail impliquant l'utilisation de machines à aléser ou à percer; Utilisation d'équipements auxiliaires en relation avec ces méthodes
B23B 39/00 - Machines ou dispositifs d'utilisation générale, pour l'alésage ou le perçage; Ensemble machines à aléser ou à percer
G06K 9/32 - Alignement ou centrage du capteur d'image ou de la zone image
B23B 41/06 - Machines ou dispositifs à aléser ou à percer spécialement adaptés à un travail particulier; Accessoires spécialement conçus à cet effet pour aléser des trous coniques
50.
Systems of articles of manufacture with corresponding fiducial marks and dimensional variations
The illustrative embodiment of the present invention uses a tangible three-dimensional structure as a fiducial mark, which structure is, at least partially, tolerant of dimensional variations in the article. The illustrative embodiment uses three such tangible three-dimensional structures: (1) a portion of a tangible conical surface, (2) a portion of a tangible spheroidal surface, and (3) a portion of a tangible pyramidal surface.
G06K 9/32 - Alignement ou centrage du capteur d'image ou de la zone image
B23B 41/06 - Machines ou dispositifs à aléser ou à percer spécialement adaptés à un travail particulier; Accessoires spécialement conçus à cet effet pour aléser des trous coniques
51.
Registration of articles of manufacture with dimensional variations
The illustrative embodiment of the present invention uses a tangible three-dimensional structure as a fiducial mark, which structure is, at least partially, tolerant of dimensional variations in the article. The illustrative embodiment uses three such tangible three-dimensional structures: (1) a portion of a tangible conical surface, (2) a portion of a tangible spheroidal surface, and (3) a portion of a tangible pyramidal surface.
G06K 9/32 - Alignement ou centrage du capteur d'image ou de la zone image
B23B 41/06 - Machines ou dispositifs à aléser ou à percer spécialement adaptés à un travail particulier; Accessoires spécialement conçus à cet effet pour aléser des trous coniques
The present invention provides a system and method for quickly removing and installing a filament tube and nozzle in an FFF extrusion system. The system utilizes a primary manifold that includes a cooling block, a heating block and a quick-change mechanism. This primary manifold is adapted to mate a filament tube/nozzle assembly. The quick-change mechanism, which in a particular embodiment utilizes a recessed biased-bearing arrangement, enables the filament/nozzle assembly to be removed and inserted without the use of any tools, and without causing any significant downtime for the FFF extrusion system. Once removed, the filament tube/nozzle assembly can be refurbished by a technician, trained so as not to over torque the tube/nozzle threaded interface. This refurbishment (typically consisting of a cleaning and the installation of a new nozzle) could be accomplished “off-line”, without any impact on the continued use of FFF extrusion system.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 48/25 - Moulage par extrusion, c. à d. en exprimant la matière à mouler dans une matrice ou une filière qui lui donne la forme désirée; Appareils à cet effet - Éléments constitutifs, détails ou accessoires; Opérations auxiliaires
B29C 48/05 - Moulage par extrusion, c. à d. en exprimant la matière à mouler dans une matrice ou une filière qui lui donne la forme désirée; Appareils à cet effet caractérisées par la forme à l’extrusion de la matière extrudée filamentaire, p.ex. fils
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
B29C 48/86 - Traitement thermique de la matière à mouler par extrusion ou des pièces ou des couches préformées, p.ex. par chauffage ou refroidissement dans la zone de la filière
In a 3D-printing system, a deposition head comprising a band assembly having a body and a band for compacting a filament onto the surface of an object being manufactured. One or more actuators are mounted on the assembly body at a front mounting point or a rear mounting point, or both, and are used to shape the band to a desired contour. The band is made of a flexible material, and has a first and second connecting point, wherein at least one of them is connected to the one or more actuators. The intermediate portion of the band between the connecting points is curved toward the surface of the object being manufactured to enable the portion to come into contact with and to compact the filament onto the object. The band assembly further comprises a compaction support extending from the assembly body toward an inward-facing surface of the band.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/295 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet Éléments de chauffage
In a 3D-printing system, a deposition head comprising a band assembly having a body and a band for compacting a filament onto the surface of an object being manufactured. One or more actuators are mounted on the assembly body and are used to shape the band to a desired contour. The band is connected to the one or more actuators, and is capable of being driven along its length by one or more drive wheels. For example, the band can be in the form of a loop, arranged such that the front of the loop is in contact with a front wheel, the back of the loop is in contact a rear wheel, and the bottom of the loop faces toward the surface of the object. The band assembly further comprises a compaction support supporting the band and comprising a roller that permits the band to move along its length.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/295 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet Éléments de chauffage
In a 3D-printing system, a deposition head comprising a band assembly having a body and a band for compacting a filament onto the surface of an object being manufactured. One or more actuators are mounted on the assembly body and are used to shape the band to a desired contour. The band is connected to the one or more actuators, is curved toward the surface of the object to enable contact with the surface, and is capable of being driven along its length by one or more drive wheels that are under the control of a controller. The drive wheels are configured to advance the band along its length by a first distance and in response to a first signal from the controller. The controller provides the first signal based on an estimate of thermoplastic build-up on a portion of the band that overlaps the point of compaction.
B29C 64/295 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet Éléments de chauffage
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
A method and apparatus for forming a 3D article. According to the method, a composite filament material is formed from a UV curable material, a thermoset polymer material and at least one of filaments or fibers. After the composite is formed, the filament is dispensed to form the 3D article. Dispense is typically through a nozzle or other orifice that delivers the composite filament material as a bead of material. As the composite is dispensed, at least a portion of the composite material is exposed to UV radiation thereby curing a portion of the dispensed composite filament. The UV radiation is provided by a light source than can target discrete portions of the dispensed composite filament. For this purpose, the UV radiation source can be a light source integrated with the nozzle or a steered light source. As the composite filament is dispensed, UV radiation is directed onto the composite filament. If a steered light source is used, the composite filament is dispensed and light from the steered UV radiation source is directed to targeted regions of the composite filament, introducing cured zones or regions into the composite filament.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 35/08 - Chauffage ou durcissement, p.ex. réticulation ou vulcanisation utilisant l'énergie ondulatoire ou un rayonnement corpusculaire
B29K 105/00 - Présentation, forme ou état de la matière moulée
B29K 105/12 - Présentation, forme ou état de la matière moulée contenant des agents de renforcement, charges ou inserts de longueur réduite, p.ex. filaments coupés, fibres coupées ou crins
57.
CROSS-LINKABLE THERMOPLASTIC POLYMERIC MATERIALS FOR USE IN ADDITIVE MANUFACTURING
The present disclosure provides methods and systems for printing at least a portion of a three-dimensional (3D) object. In an example, at least one feedstock may be directed from a source of the at least one feedstock towards a base. The at least one feedstock may comprise a polymeric material and a cross-linking agent. The cross-linking agent may be in an inactive state. Next, first layer of the at least one feedstock may be deposited adjacent to a second layer previously deposited adjacent to the base. The first layer may correspond to at least a portion of the 3D object. During or subsequent to deposition adjacent to the second layer, the cross-linking agent in the first layer may be in an active state to induce cross-linking between the polymeric material in the first layer and a polymeric material in the second layer.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B29C 64/30 - Opérations ou équipements auxiliaires
B33Y 40/00 - Opérations ou équipements auxiliaires, p.ex. pour la manipulation de matériau
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
B29K 105/08 - Présentation, forme ou état de la matière moulée contenant des agents de renforcement, charges ou inserts de grande longueur, p.ex. ficelles, mèches, mats, tissus ou fils
The present invention provides an integral cooling system within an FFF nozzle manifold. The system includes a cooling reservoir formed within the body of the nozzle manifold, adapted to circulate a cooling liquid around the filament chamber and nozzle orifice. The coolant channel is situated to be in close physical proximity to the chamber and orifice, and to be thermally coupled to both via the body of the nozzle manifold. In addition, the interior of the cooling chamber is constructed so as to maximize the available surface area within a given cross-sectional geometry, thereby promoting increase heat transfer between the nozzle manifold and the cooling liquid.
F28D 15/00 - Appareils échangeurs de chaleur dans lesquels l'agent intermédiaire de transfert de chaleur en tubes fermés passe dans ou à travers les parois des canalisations
F28F 7/02 - Blocs traversés par des passages pour sources de potentiel calorifique
F28D 7/00 - Appareils échangeurs de chaleur comportant des ensembles de canalisations tubulaires fixes pour les deux sources de potentiel calorifique, ces sources étant en contact chacune avec un côté de la paroi d'une canalisation
B33Y 80/00 - Produits obtenus par fabrication additive
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
An article of manufacture is disclosed that comprises an infill made from linear segments of filament, such as but not limited to continuous carbon fiber-reinforced thermoplastic filament. Embodiments of the present invention comprises segments of filament in various geometries that distribute where adjacent segments overlap and are fused and where segments do not overlap. Embodiments of the present invention include quadrilateral (e.g., orthogonal, rectangular, etc.) infill and hexagonal (e.g., regular hexagonal, irregular hexagonal, convex hexagonal, etc.) infill.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B33Y 80/00 - Produits obtenus par fabrication additive
B29K 105/08 - Présentation, forme ou état de la matière moulée contenant des agents de renforcement, charges ou inserts de grande longueur, p.ex. ficelles, mèches, mats, tissus ou fils
The illustrative embodiment comprises the sewing of fibers into a sewing substrate, which is then overmolded, to enable the manufacture of strong and lightweight articles with complex geometries.
B29C 70/16 - Façonnage de matières composites, c. à d. de matières plastiques comprenant des renforcements, des matières de remplissage ou des parties préformées, p.ex. des inserts comprenant uniquement des renforcements, p.ex. matières plastiques auto-renforçantes des renforcements fibreux uniquement caractérisées par la structure des renforcements fibreux utilisant des fibres de grande longueur, ou des fibres continues
B29C 64/147 - Procédés de fabrication additive n’utilisant que des matériaux solides utilisant des matériaux stratifiés, p.ex. fabrication d’objets stratifiés ou matériau stratifié prédécoupé selon les sections en coupe de l’objet en 3D
B29C 70/24 - Façonnage de matières composites, c. à d. de matières plastiques comprenant des renforcements, des matières de remplissage ou des parties préformées, p.ex. des inserts comprenant uniquement des renforcements, p.ex. matières plastiques auto-renforçantes des renforcements fibreux uniquement caractérisées par la structure des renforcements fibreux utilisant des fibres de grande longueur, ou des fibres continues orientées dans au moins trois directions formant une structure tridimensionnelle
B29C 45/14 - Moulage par injection, c. à d. en forçant un volume déterminé de matière à mouler par une buse d'injection dans un moule fermé; Appareils à cet effet en incorporant des parties ou des couches préformées, p.ex. moulage par injection autour d'inserts ou sur des objets à recouvrir
B29C 70/88 - Façonnage de matières composites, c. à d. de matières plastiques comprenant des renforcements, des matières de remplissage ou des parties préformées, p.ex. des inserts caractérisées principalement par des propriétés spécifiques, p.ex. électriquement conductrices ou renforcées localement
B32B 27/08 - Produits stratifiés composés essentiellement de résine synthétique comme seul composant ou composant principal d'une couche adjacente à une autre couche d'une substance spécifique d'une résine synthétique d'une sorte différente
B32B 27/28 - Produits stratifiés composés essentiellement de résine synthétique comprenant des copolymères de résines synthétiques non complètement couverts par les sous-groupes suivants
D05B 1/14 - Coutures à point de chaînette et point de navette alternées ou combinées
A technique for additive manufacturing that avoids the necessity of having a build plate. The illustrative embodiment comprises two anchor plates (111-1, 111-2) from which a structure is constructed that forms at least the initial support for the object to be manufactured. The envelope of the structure can be a cylinder, a box, an n-sided prism, a hyperboloid of one sheet, a cone, the frustum of a cone, a pyramid, and the frustum of a pyramid.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B33Y 80/00 - Produits obtenus par fabrication additive
The illustrative embodiment comprises the sewing of fibers into a sewing substrate (600, 700), which is then overmolded, to enable the manufacture of strong and lightweight articles (200) with complex geometries.
B29C 70/24 - Façonnage de matières composites, c. à d. de matières plastiques comprenant des renforcements, des matières de remplissage ou des parties préformées, p.ex. des inserts comprenant uniquement des renforcements, p.ex. matières plastiques auto-renforçantes des renforcements fibreux uniquement caractérisées par la structure des renforcements fibreux utilisant des fibres de grande longueur, ou des fibres continues orientées dans au moins trois directions formant une structure tridimensionnelle
B29C 64/147 - Procédés de fabrication additive n’utilisant que des matériaux solides utilisant des matériaux stratifiés, p.ex. fabrication d’objets stratifiés ou matériau stratifié prédécoupé selon les sections en coupe de l’objet en 3D
A technique for additive manufacturing that avoids the necessity of having a build plate. The illustrative embodiment comprises two anchor plates from which a structure is constructed that forms at least the initial support for the object to be manufactured. The envelope of the structure can be a cylinder, a box, an n-sided prism, a hyperboloid of one sheet, a cone, the frustum of a cone, a pyramid, and the frustum of a pyramid.
B29C 64/40 - Structures de support des objets en 3D pendant la fabrication, lesdites structures devant être sacrifiées après réalisation de la fabrication
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/165 - Procédés de fabrication additive utilisant une combinaison de matériaux solides et liquides, p.ex. une poudre avec liaison sélective par liant liquide, catalyseur, inhibiteur ou absorbeur d’énergie
A technique for depositing fiber-reinforced thermoplastic filament in an arc is disclosed that mitigates the centripetal forces that arise in the prior art. In accordance with the illustrative embodiment, the centripetal forces are ameliorated by twisting the filament while depositing it in an arc. One or more portions of the filament are twisted around the longitudinal axis of the filament while depositing the portion in an arc.
B29C 64/194 - Procédés de fabrication additive impliquant des opérations supplémentaires effectuées sur les couches ajoutées, p.ex. lissage, meulage ou contrôle d’épaisseur pendant l’empilage des couches
B29C 64/165 - Procédés de fabrication additive utilisant une combinaison de matériaux solides et liquides, p.ex. une poudre avec liaison sélective par liant liquide, catalyseur, inhibiteur ou absorbeur d’énergie
An apparatus and method for managing bending and other applied forces that are exerted on a filament (131) of thermoplastic with reinforcing fibers in a 3D printing system (100) during the deposition process that is associated with the manufacturing of an object. The quality of the manufactured object is enhanced through a process that comprises i) applying torque to certain portions of the solid filament in a manner that is commensurate with the expected motions of the deposition head while depositing those portions, but only after ii) heating each portion to a sufficient temperature. A heating device (206, 401) and a twisting device (210) act on the filament while it is moving toward the deposition point and while under the control of a controller (101) that is operating according to a computer model of the object being manufactured.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
A technique for depositing fiber-reinforced thermoplastic filament in an arc is disclosed that mitigates the centripetal forces that arise in the prior art. In accordance with the illustrative embodiment, the centripetal forces are ameliorated by twisting the filament while depositing it in an arc.
B29C 64/165 - Procédés de fabrication additive utilisant une combinaison de matériaux solides et liquides, p.ex. une poudre avec liaison sélective par liant liquide, catalyseur, inhibiteur ou absorbeur d’énergie
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 70/38 - Empilage automatisé, p.ex. utilisant des robots, par application de filaments selon des modèles prédéterminés
B29C 64/194 - Procédés de fabrication additive impliquant des opérations supplémentaires effectuées sur les couches ajoutées, p.ex. lissage, meulage ou contrôle d’épaisseur pendant l’empilage des couches
B33Y 40/00 - Opérations ou équipements auxiliaires, p.ex. pour la manipulation de matériau
B29K 271/00 - Utilisation de polyéthers comme matière de renforcement
A consumable scaffold and technique for supporting an object while it is being manufactured is disclosed. The consumable scaffold comprises a base sheet and an array of pillars that are cantilevered from one side of the sheet. The consumable scaffold resembles a bed of nails. Each pillar in the array of pillars is trimmed to a desired length and the object is manufactured by fusing thermoplastic filaments to the tips of the pillars.
B29C 64/40 - Structures de support des objets en 3D pendant la fabrication, lesdites structures devant être sacrifiées après réalisation de la fabrication
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B33Y 40/00 - Opérations ou équipements auxiliaires, p.ex. pour la manipulation de matériau
B33Y 80/00 - Produits obtenus par fabrication additive
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
A nozzle for dispense of a material that is a composite of fillers such as short fibers (e.g. carbon fibers) and a polymer matrix. The nozzle through which the composite material is dispensed has an expansion region through which the composite material flows. The expansion region dispenses a composite material wherein the fibers are substantially not aligned (e.g. in a random orientation with respect to each other in the polymer matrix).
B29C 64/165 - Procédés de fabrication additive utilisant une combinaison de matériaux solides et liquides, p.ex. une poudre avec liaison sélective par liant liquide, catalyseur, inhibiteur ou absorbeur d’énergie
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
B29K 105/12 - Présentation, forme ou état de la matière moulée contenant des agents de renforcement, charges ou inserts de longueur réduite, p.ex. filaments coupés, fibres coupées ou crins
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
B29C 64/307 - Manipulation du matériau destiné à être utilisé en fabrication additive
69.
SYSTEM AND METHOD FOR DISPENSING COMPOSITE FILAMENTS FOR ADDITIVE MANUFACTURING
A nozzle (300) for dispense of a material that is a composite of fillers such as short fibers (e.g. carbon fibers) and a polymer matrix. The nozzle through which the composite material is dispensed has an expansion region (340) through which the composite material flows. The expansion region dispenses a composite material wherein the fibers are substantially not aligned (e.g. in a random orientation with respect to each other in the polymer matrix).
A filament guide that guides thermoplastic filament to an object being manufactured. A deposition head comprising the disclosed filament guide provides a filament to the intended deposition point. The filament guide comprises a guide member having a filament groove configured to guide the filament along a path of travel. The groove has an upstream end that is configured to receive the filament from a source and a downstream end that is configured to direct the filament toward the deposition point in the intended direction. A notch at the downstream end of the guide member enables the filament to travel toward the deposition point. The portions of the guide member on either side of the notch act to keep the filament centered laterally. A plate that is transparent to electromagnetic radiation from a heat source covers the groove and permits the electromagnetic radiation to reach the filament while providing added support.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
72.
MATERIALS, METHODS AND SYSTEMS FOR PRINTING THREE-DIMENSIONAL OBJECTS BY DIRECT ENERGY DEPOSITION
The present disclosure provides methods and systems for printing a three-dimensional (3D) object. A model of the 3D object, in computer memory, may be received. Next, at least one filament material from a source may be directed towards a build platform configured to support the 3D object, thereby depositing a first layer of a portion of the 3D object. The at least one filament material may be used to deposit a second layer corresponding to at least a portion of the 3D object. The first and second layers may be deposited in accordance with the model of the 3D object. While, the second layer is being deposited, at least one energy beam may selectively heat a first portion of the first layer and a second portion of the at least one filament material. The first portion may be brought in contact with the second portion.
B29C 64/124 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant des couches de liquide à solidification sélective
B29C 64/386 - Acquisition ou traitement de données pour la fabrication additive
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B33Y 50/00 - Acquisition ou traitement de données pour la fabrication additive
A filament guide that guides thermoplastic filament to an object being manufactured. A deposition head comprising the disclosed filament guide provides a filament to the intended deposition point. The filament guide comprises a guide member having a filament groove configured to guide the filament along a path of travel. The groove has an upstream end that is configured to receive the filament from a source and a downstream end that is configured to direct the filament toward the deposition point in the intended direction. A notch at the downstream end of the guide member enables the filament to travel toward the deposition point. The portions of the guide member on either side of the notch act to keep the filament centered laterally. A plate that is transparent to electromagnetic radiation from a heat source covers the groove and permits the electromagnetic radiation to reach the filament while providing added support.
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
A filament inspection system is disclosed that gathers empirical data on the physical and chemical properties of filament. The illustrative embodiments need only a single video camera and two mirrors to image all of the exterior surfaces of one or more filaments simultaneously. These images can be used to analyze the physical properties of the filament. Furthermore, the illustrative embodiments need only a simple electrical network to gather empirical data on the permittivity of each segment of filament, which gives insights into the chemical properties of the filament. For example, embodiments of the present invention are particularly well suited for inspecting fiber-reinforced thermoplastic filament, and variations in the number, dispersion, wetting, and length of the fibers are all observable in variations in permittivity.
G01N 27/22 - Recherche ou analyse des matériaux par l'emploi de moyens électriques, électrochimiques ou magnétiques en recherchant l'impédance en recherchant la capacité
G01B 11/24 - Dispositions pour la mesure caractérisées par l'utilisation de techniques optiques pour mesurer des contours ou des courbes
75.
Fiducial marks for articles of manufacture with non-trivial dimensional variations
The illustrative embodiment of the present invention uses a tangible three-dimensional structure as a fiducial mark, which structure is, at least partially, tolerant of dimensional variations in the article. The illustrative embodiment uses three such tangible three-dimensional structures: (1) a portion of a tangible conical surface, (2) a portion of a tangible spheroidal surface, and (3) a portion of a tangible pyramidal surface.
An apparatus and method for managing bending and other applied forces that are exerted on a filament of thermoplastic with reinforcing fibers in a 3D printing system during the deposition process that is associated with the manufacturing of an object. The quality of the manufactured object is enhanced through a process that comprises i) applying torque to certain portions of the solid filament in a manner that is commensurate with the expected motions of the deposition head while depositing those portions, but only after ii) heating each portion to a sufficient temperature. A heating device and a twisting device act on the filament while it is moving toward the deposition point and while under the control of a controller that is operating according to a computer model of the object being manufactured.
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
77.
METHOD AND APPARATUS FOR ADDITIVE MANUFACTURING USING FILAMENT SHAPING
A method and apparatus for additive manufacturing wherein a fiber composite filament having an arbitrarily shaped cross section is softened and then flattened to tape-like form factor for incorporation into a part that is being additively manufactured.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
A method and apparatus for additive manufacturing wherein a fiber composite filament having an arbitrarily shaped cross section is softened and then flattened to tape-like form factor for incorporation into a part that is being additively manufactured.
B29C 70/38 - Empilage automatisé, p.ex. utilisant des robots, par application de filaments selon des modèles prédéterminés
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/20 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet
B33Y 30/00 - Appareils pour la fabrication additive; Leurs parties constitutives ou accessoires à cet effet
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B29C 64/188 - Procédés de fabrication additive impliquant des opérations supplémentaires effectuées sur les couches ajoutées, p.ex. lissage, meulage ou contrôle d’épaisseur
B29C 64/268 - Agencements pour irradiation par faisceaux d’électrons [FE]
An apparatus for manufacturing an object includes an extrusion head having an extrusion needle for extruding thermoplastic material associated with one or more fiber strands. The apparatus may further include a turn-table, a more robotic arm for moving the extrusion head and needle, thermoplastic filament and fiber strand spools and thermoplastic filament and fiber strands. A controller is provided for directing the robotic arm, extrusion head and the turn-table. Further, a method for manufacturing an object includes generating a design for the object that substantially satisfies desired structural properties of the object and generating a sequence for extruding one or more beads of thermoplastic material to manufacture the object according to the design, in which the one or more beads of thermoplastic material are associated with one or more fiber strands. The one or more beads of thermoplastic material and the associated one or more fiber strands are then extruded according to the sequence.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/165 - Procédés de fabrication additive utilisant une combinaison de matériaux solides et liquides, p.ex. une poudre avec liaison sélective par liant liquide, catalyseur, inhibiteur ou absorbeur d’énergie
B29C 64/112 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant des gouttelettes individuelles, p.ex. de buses de jet
B29C 64/40 - Structures de support des objets en 3D pendant la fabrication, lesdites structures devant être sacrifiées après réalisation de la fabrication
The present disclosure provides methods and systems for printing a three-dimensional (3D) object. A method for printing a 3D object may comprise receiving a computer model of the 3D object in computer memory and generating a parametric representation of the computer model of the 3D object. Next, a first edge in a parametric representation of a curved surface of the computer model may be selected, and a 3D tool path may be generated at least in part by: (i) selecting a first set of points on the first edge; and (ii) computing coordinates of a second set of points on a second edge parallel to the first edge in the parametric representation, wherein the first edge and the second edge define the 3D tool path. Printing instructions may then be generated for printing at least a portion of the 3D object along the tool path.
A process of additive manufacturing in which a stack of non-planar layers of material are deposited for manufacturing an object. The non-planar layers can conform to the surface of the object or not. The non-planar layers can create structurally-advantageous interior structures in the object. The contours of the non-planar layers can be different or can be the same.
B33Y 50/00 - Acquisition ou traitement de données pour la fabrication additive
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
82.
METHODS AND SYSTEMS FOR THREE-DIMENSIONAL PRINTING OF COMPOSITE OBJECTS
The present disclosure provides methods for generating a three-dimensional object, comprising directing at least one strand material from a source of at least one strand material towards a base. Next, at least a first light beam and a second light beam from a light source is used to subject at least one strand material to heating at one or more locations along at least one strand material. At least a portion of the three-dimensional object may be generated from at least one strand material upon subjecting at least one strand material to heating along one or more locations.
B29C 64/141 - Procédés de fabrication additive n’utilisant que des matériaux solides
B29C 64/295 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet Éléments de chauffage
B29C 64/268 - Agencements pour irradiation par faisceaux d’électrons [FE]
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
The present disclosure provides methods and systems for printing a three-dimensional (3D) object. A method for printing a 3D object may comprise receiving a computer model of the 3D object in computer memory and generating a parametric representation of the computer model of the 3D object. Next, a first edge in a parametric representation of a curved surface of the computer model may be selected, and a 3D tool path may be generated at least in part by: (i) selecting a first set of points on the first edge; and (ii) computing coordinates of a second set of points on a second edge parallel to the first edge in the parametric representation, wherein the first edge and the second edge define the 3D tool path. Printing instructions may then be generated for printing at least a portion of the 3D object along the tool path.
Ducts manufactured by depositing one or more runs of material in a helix, a plurality of conjoined planar spirals, and a conjoined plurality of conical spirals.
F16L 9/12 - Tuyaux rigides en plastique avec ou sans armature
B33Y 80/00 - Produits obtenus par fabrication additive
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/112 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant des gouttelettes individuelles, p.ex. de buses de jet
B29C 64/386 - Acquisition ou traitement de données pour la fabrication additive
Methods for producing 3D printing composite polymer materials for use in additive manufacturing processes are provided. The methods result in enhancing the material properties of the printing material by providing a uniform and smooth surface finish of the printing material and the nozzle extrudate for additive manufacturing processes, such as Fused Filament Fabrication. The method includes implementing impregnation techniques for combining carbon nanotubes or other nano-fillers, a polymer resin and a fiber material to produce a polymer material that can be processed into a printing material. Further, the method may include combining the carbon nanotubes or other nano-fillers and the polymer resin to form a masterbatch that may be further combined with the fiber material through an extrusion process. The method results in a printing material with enhanced material properties and smooth surface finish for the printing material and resulting nozzle extrudate for Fused Filament Fabrication.
A system and method for additive manufacturing of otherwise thermosetting polymers, such as PAI, is disclosed. The system includes fast-curing hardware that facilitates curing each deposited layer before a successive layer is deposited. This reduces the time to provide a finished part from weeks to hours.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects,
including components and finished products, via an additive
manufacturing process. Computer aided design services, namely, three-dimensional
scanning, editing, and design for others.
88.
Method and Apparatus for Additive Manufacturing with Preheat
A polymeric material used for 3D printing is preheated, at a first zone in a 3D printer, to a temperature in excess of its glass transition temperature prior to being melted, at a second zone, for incorporation into a build object. This enables the polymer to be processed more rapidly than in the prior art.
The present disclosure provides methods for additive manufacturing of a three- dimensional (3D) object, comprising preheating a feed comprising a polymer material to a temperature in excess of a glass transition temperature and below a melting point of the polymer material. The preheating may occur at a first location in an additive manufacturing apparatus. Next, the polymer material may be melted at a second location that is spatially distinct from the first location.
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/295 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet Éléments de chauffage
B29C 64/268 - Agencements pour irradiation par faisceaux d’électrons [FE]
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
90.
Duct fabricated with additive manufacturing and having one or more curves
Curvilinear ducts manufactured by depositing one or more runs of material in a conjoined helix, a conjoined plurality of conjoined planar spirals, and a plurality of conjoined conical spirals.
B29C 64/112 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant des gouttelettes individuelles, p.ex. de buses de jet
B29C 64/386 - Acquisition ou traitement de données pour la fabrication additive
B29K 105/12 - Présentation, forme ou état de la matière moulée contenant des agents de renforcement, charges ou inserts de longueur réduite, p.ex. filaments coupés, fibres coupées ou crins
91.
METHOD AND APPARATUS FOR ADDITIVE MANUFACTURING USING FILAMENT SHAPING
A method and apparatus for additive manufacturing wherein a fiber composite filament having an arbitrarily shaped cross section is softened and then flattened to tape-like form factor for incorporation into a part that is being additively manufactured.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/20 - Fabrication additive, c. à d. fabrication d’objets en trois dimensions [3D] par dépôt additif, agglomération additive ou stratification additive, p.ex. par impression en 3D, stéréolithographie ou frittage laser sélectif - Détails ou accessoires à cet effet
Curvilinear ducts manufactured by depositing one or more runs of material in a conjoined helix, a conjoined plurality of conjoined planar spirals, and a plurality of conjoined conical spirals.
B33Y 80/00 - Produits obtenus par fabrication additive
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
Ducts manufactured by depositing one or more runs of material in a helix, a plurality of conjoined planar spirals, and a conjoined plurality of conical spirals.
B33Y 80/00 - Produits obtenus par fabrication additive
B29C 64/106 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux
A filament guide that guides thermoplastic filament to an object being manufactured. A deposition head comprising the disclosed filament guide provides a filament to the intended deposition point. The filament guide comprises a guide member having a filament groove configured to guide the filament along a path of travel. The groove has an upstream end that is configured to receive the filament from a source and a downstream end that is configured to direct the filament toward the deposition point in the intended direction. A notch at the downstream end of the guide member enables the filament to travel toward the deposition point. The portions of the guide member on either side of the notch act to keep the filament centered laterally. A plate that is transparent to electromagnetic radiation from a heat source covers the groove and permits the electromagnetic radiation to reach the filament while providing added support.
Ducts manufactured by depositing one or more runs of material in a helix, a plurality of conjoined planar spirals, and a conjoined plurality of conical spirals.
An apparatus and method for managing bending and other applied forces that are exerted on a filament of thermoplastic with reinforcing fibers in a 3D printing system during the deposition process that is associated with the manufacturing of an object. The quality of the manufactured object is enhanced through a process that comprises i) applying torque to certain portions of the solid filament in a manner that is commensurate with the expected motions of the deposition head while depositing those portions, but only after ii) heating each portion to a sufficient temperature. A heating device and a twisting device act on the filament while it is moving toward the deposition point and while under the control of a controller that is operating according to a computer model of the object being manufactured.
B29C 64/118 - Procédés de fabrication additive n’utilisant que des matériaux liquides ou visqueux, p.ex. dépôt d’un cordon continu de matériau visqueux utilisant un matériau filamentaire mis en fusion, p.ex. modélisation par dépôt de fil en fusion [FDM]
B29C 64/393 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
B33Y 70/00 - Matériaux spécialement adaptés à la fabrication additive
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
97.
Curvilinear duct fabricated with additive manufacturing
Curvilinear ducts manufactured by depositing one or more runs of material in a conjoined helix, a conjoined plurality of conjoined planar spirals, and a plurality of conjoined conical spirals.
B29K 105/12 - Présentation, forme ou état de la matière moulée contenant des agents de renforcement, charges ou inserts de longueur réduite, p.ex. filaments coupés, fibres coupées ou crins
40 - Traitement de matériaux; recyclage, purification de l'air et traitement de l'eau
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Custom manufacturing services for manufacturing objects,
including components and finished products, via an additive
manufacturing process. Computer aided design services, namely, three-dimensional
scanning, editing, and design for others.
99.
Method and a system to optimize printing parameters in additive manufacturing process
The present invention relates to a system and a method for optimizing printing parameters, such as slicing parameters and tool path instructions, for additive manufacturing. The present invention comprises a property analysis module that predicts and analyses properties of a filament object model, representing a constructed 3D object. The filament object model is generated based on the tool path instructions and user specified object properties. Analysis includes comparing the predicted filament object model properties with the user specified property requirements; and further modifying the printing parameters in order to meet the user specified property requirements.
G06F 19/00 - Équipement ou méthodes de traitement de données ou de calcul numérique, spécialement adaptés à des applications spécifiques (spécialement adaptés à des fonctions spécifiques G06F 17/00;systèmes ou méthodes de traitement de données spécialement adaptés à des fins administratives, commerciales, financières, de gestion, de surveillance ou de prévision G06Q;informatique médicale G16H)
B29C 64/386 - Acquisition ou traitement de données pour la fabrication additive
B33Y 50/02 - Acquisition ou traitement de données pour la fabrication additive pour la commande ou la régulation de procédés de fabrication additive
G05B 19/4099 - Usinage de surface ou de courbe, fabrication d'objets en trois dimensions 3D, p.ex. fabrication assistée par ordinateur
100.
Method to manufacture polymer composite materials with nano-fillers for use in additive manufacturing to improve material properties
Methods for producing 3D printing composite polymer materials for use in additive manufacturing processes are provided. The methods result in enhancing the material properties of the printing material by providing a uniform and smooth surface finish of the printing material and the nozzle extrudate for additive manufacturing processes, such as Fused Filament Fabrication. The method includes implementing impregnation techniques for combining carbon nanotubes or other nano-fillers, a polymer resin and a fiber material to produce a polymer material that can be processed into a printing material. Further, the method may include combining the carbon nanotubes or other nano-fillers and the polymer resin to form a masterbatch that may be further combined with the fiber material through an extrusion process. The method results in a printing material with enhanced material properties and smooth surface finish for the printing material and resulting nozzle extrudate for Fused Filament Fabrication.
