Disclosed is a method of manufacturing at least one component by 3D printing on a construction platform provided with a heating device, the method comprising: applying a layer of loose particulate material to the construction platform, heating the applied layer of loose particulate material by means of the heating device of the construction platform, outputting a liquid treatment agent onto a partial area of the heated layer of loose particulate material, and repeating said steps to build up the at least one component in layers. The heating by means of the heating device of the construction platform is carried out in such a manner that a temperature of the construction platform increases toward a predetermined construction platform maximum temperature during the build-up of the component to set a surface temperature of the respectively last applied layer.
B22C 9/02 - Sand moulds or like moulds for shaped castings
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
B33Y 80/00 - Products made by additive manufacturing
B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
2.
Coater for a 3D printer, 3D printer having the coater, use of the coater and use of the 3D printer
Disclosed is a coater 10 for a 3D printer, comprising an elongated container 30 comprising two opposing long side walls 32, 34 between which an internal cavity 36 is formed for receiving particulate material, the cavity 36 opening into an elongated output slot 38 for outputting the particulate material from the container 30 onto a construction field, and a first adjusting device 50 configured to move the two long side walls 32, 34 relative to each other at least in a respective lower portion 32a, 34a thereof adjoining the output slot 38 to thereby variably adjust the width of the output slot 38.
B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
3.
Construction box system for a 3D printer, 3D printer, 3D printer system, use of the construction box system, and 3D printing method
Disclosed is a construction box system 10 for a 3D printer 12, comprising a construction box 30 having a side wall structure 32 and a construction platform 34 received within the side wall structure 32, the side wall structure 32 limiting an upwardly open construction box interior space 36 for building up a component by 3D printing, which interior space is downwardly limited by the construction platform 34, and a support structure 50 comprising its own drive 52 integrated into the support structure 50 and to which the construction box 30 is releasably attachable, such that the construction box 30 can be repeatedly removed from the support structure 50 after building up the component in the construction box interior space 36 and subsequently reattached to the support structure 50.
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
4.
Printhead Cleaning Device For A 3D Printer, 3D Printer Comprising A Printhead Cleaning Device, Use Of The Printhead Cleaning Device And Method For Cleaning A Printhead Of A 3D Printer
Disclosed is a print head cleaning device for a 3D printer configured to build a component in layers by means of binder jetting, the print head cleaning device comprising a cleaning agent feeding device having an elongated output opening and configured to output liquid cleaning agent through the elongated output opening, and a suction device having an elongated suction gap and configured to suction fluid through the elongated suction gap, wherein a longitudinal axis of the elongated output opening and a longitudinal axis of the elongated suction gap are arranged at an angle to each other.
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
2 across the construction space B1, in order to output in a controlled manner a flowable treatment agent to a partial region of a previously applied construction material layer, which treatment agent contributes to a selective solidification thereof, and a control device C, which is configured to control the coating device 3 and the printing device 5 in such a way that they travel across the construction space B1 in a way to overlap in time and/or that they, in an overlapping manner, supply construction material to the construction space B1 and dispense flowable treatment agent in a controlled manner to a partial region of a previously applied construction material layer, respectively.
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B29C 64/182 - Processes of additive manufacturing specially adapted for manufacturing multiple 3D objects in parallel batches
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
Disclosed is a coater assembly 1 for a 3D printer, comprising a coater 3 having a container 5 which defines an inner cavity for receiving particulate construction material which opens into a container opening 7 for outputting the particulate construction material from the container 5, and an output region 9 which defines a coater output opening 11 for outputting the particulate construction material from the coater 3 onto a construction field. The container 5 is movable relative to the coater output opening 11 so that by moving the container 5 relative to the coater output opening a discharge of particulate construction material from the inner cavity through the container opening 7 and the coater output opening 11 onto the construction field is variable.
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B28B 1/00 - Producing shaped articles from the material
A 3D printer is described which is configured to build up a three-dimensional component in layers by forming layers of particulate construction material lying one upon the other and by selectively solidifying a partial region of the respective construction material layer. The 3D printer is configured to build up one or more first three-dimensional components in a first construction space and simultaneously one or more second three-dimensional components in a second construction space which is arranged adjacent to the first construction space. The 3D printer has a coating device arrangement which is displaceable across the first and the second construction space and a printing device which is displaceable across the first and the second construction space.
B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
B24B 1/00 - Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
B28B 1/00 - Producing shaped articles from the material
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
A 3D printer 100 is described, which is configured to build up a three-dimensional component in layers by forming layers of particulate construction material lying one upon each other and by selectively solidifying a partial region of the respective construction material layer. The 3D printer 100 is configured to simultaneously build up one or more first three-dimensional components in a first construction space B1, which is arranged in the 3D printer, and one or more second three-dimensional components in a second construction space B2 which is arranged adjacent to the first construction space at a horizontal distance therefrom in the 3D printer.
B28B 1/00 - Producing shaped articles from the material
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
9.
Coater arrangement for a 3D printer and method for applying two layers of particle-shaped construction material
B29C 31/02 - Dispensing from vessels, e.g. hoppers
B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
B29C 64/255 - Enclosures for the building material, e.g. powder containers
B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
B22F 3/105 - Sintering only by using electric current, laser radiation or plasma
B29C 64/307 - Handling of material to be used in additive manufacturing
Disclosed is a method for unpacking a component 16 manufactured by means of a generative manufacturing process, from a particulate material fill 18. In the method, an auxiliary frame 20 having a vertical circumferential wall structure 22, open downward, is arranged above a vertical circumferential wall structure 12 of a construction box 10. In addition, a construction platform 14 of the construction box 10 is displaced upward, so that the particulate material fill 18 containing the component 16 is transferred from the construction box 10 to the auxiliary frame 20. In addition, the auxiliary frame 20 with the particulate material fill 18 containing the component, and the construction box 10 are moved away from each other, and the component 16 is unpacked from the particulate material fill 18 at least in part and is removed from the auxiliary frame 20.
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
B29C 64/40 - Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
B66F 19/00 - Hoisting, lifting, hauling, or pushing, not otherwise provided for
B65G 65/30 - Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subc
B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
Disclosed is a method for unpacking a component 11, produced by means of an additive manufacturing process, from a particulate material fill 9 of loose, unconsolidated particulate material, which is arranged together with the component 11 in a construction space 5 and surrounds the component 11. In order to unpack the component 11, the particulate material fill 9 surrounding the component 11 is transferred into a fluidized bed, so that the loose, unconsolidated particulate material is fluidized, and the fluidized, unconsolidated particulate material is drained downward off the construction space 5. In addition, a device for use in the method is described.
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
B22C 9/10 - Cores; Manufacture or installation of cores
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
A plant (100) for the layered construction of a molded body comprises a coating device (400) and a coating device cleaner (600). The coating device is movable horizontally across a construction field for applying a uniform layer of construction material to be solidified to the construction field and has an elongate metering shaft (410), at the lower side of which a longitudinal slot (412) is provided for outputting the construction material as the metering shaft (410) moves across the construction field. The coating device cleaner (600) is mounted on a construction frame (150) of the plant and serves for cleaning the metering shaft (410). The coating device cleaner (600) comprises an elongate wiper element (610) that is received under the metering shaft (410) of the coating device (400) at least in part in a construction material collection container (620).
B29C 67/00 - Shaping techniques not covered by groups , or
B05C 19/04 - Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
B05C 19/06 - Storage, supply or control of the application of particulate material; Recovery of excess particulate material
B29C 41/12 - Spreading-out the material on a substrate
The invention relates to a construction box (200) comprising a front wall (220), a rear wall and two side walls (224, 226), which delimit a construction box interior that houses a height-adjustable construction platform (210). The construction box (200) has dedicated travelling gear (250) integrated in to the construction box for propelling said box (2000 between a construction position, in which the construction box (2000 is positioned within the frame (150) of the system (100) to allow the shaped body to be built up and an additional construction box position, such as a construction box unpacking position, in which the construction box (200) is propelled out of the frame (150) of the system (100) to permit the unpacking of the built-up shaped body.
The invention relates to a method and a device for applying for a flowable material, especially a particulate material, in individual superimposed layers across a support (50), the flowable material being first filled from a stationary feed station (10) into a storage container (24) of an application device. In the application device (30), which travels back and forth across the support, the flowable material is distributed inside the storage container across the entire length of the device and is then metered through a slot into a metering shaft in such a manner that the filling level in the metering shaft remains constant during application of the flowable material from the metering shaft onto the support.
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
New methods and systems for manufacturing a three-dimensional form, comprising steps of providing a plurality of particulates; contacting the particulates with an activation agent; contacting particulates having the activation agent with a binder material that is activatable by the activation agent; at least partially hardening the binder for forming a layer of the three-dimensional form; and repeating these steps to form the remainder of the three-dimensional form. Following sequential application of all required layers and binder material to make the form, the unbound particles are appropriately removed (and optionally re-used), to result in the desired three-dimensional form. The invention also contemplates a novel method for preparing a form, where unbound particulates free of binder material are re-claimed.
B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
B29C 41/02 - Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
An interchangeable container for a system for building a mold body by forming superimposed layers of granular material, the granular material locally and selectively hardened layer by layer. The container includes a bottom structure that is displaceable in the interior of the container in a direction in parallel with the container side walls and at least one spindle drive having a vertical screw spindle rotatably mounted in a container side of the container, and a spindle screw nut on which the bottom structure is supported. The bottom structure can be lowered step by step in the interior of the container by the spindle drive.
Described herein is a device for pattern building in layers, which has a frame (1), a vertically movable and interchangeable workpiece platform (17), and a material feeder with a spreader (4), whereby the spreader (4) serves to feed material from a storage bin situated in the workspace above the workpiece platform (17), and the workpiece platform (17) is fixed at least when building a pattern. The workpiece platform (17) is accordingly loaded into the device from one side and unloaded from the other side of the device.
This invention relates to a method for use in dispensing fluids especially particulate matter on to a surface to be coated, comprising a blade traversing along said surface, whereby the fluid is dispensed in front of said blade on to said surface, whereafter said blade is swept across the dispensed fluid such that it imparts vibrations. The fluid (5) is fed on to said surface through the bottom outlet of a container (3) vibrated cooperatively with the blade (7).
B28B 1/16 - Producing shaped articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
B05C 1/06 - Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
20.
Method for constructing patterns in a layered manner
A process to produce models in layers is described, whereby a first material and then selectively a second material is applied in layers on a building platform and these two application stages are repeated until a desired pattern is achieved. The two materials form a solid if a suitable mixture ratio is used and the first material is a material mixture. The material mixture is at least partially prepared prior to each application stage.
New methods and systems for manufacturing a three-dimensional form, comprising steps of providing a plurality of particulates; contacting the particulates with an activation agent; contacting particulates having the activation agent with a binder material that is activatable by the activation agent; at least partially hardening the binder for forming a layer of the three-dimensional form; and repeating these steps to form the remainder of the three-dimensional form. Following sequential application of all required layers and binder material to make the form, the unbound particles are appropriately removed (and optionally re-used), to result in the desired three-dimensional form. The invention also contemplates a novel method for preparing a form, where unbound particulates free of binder material are re-claimed.
B29C 33/38 - SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING - Details thereof or accessories therefor characterised by the material or the manufacturing process
B29C 41/02 - Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
patents
