A cutting element (1) for a cutting tool has a sensor element (110), a body of super hard material (12) having a working surface (14), the sensor element (110) being attached to a portion of the working surface of the body of super hard material (12), a substrate (10) bonded to the body of super hard material (12) along an interface spaced from and opposing the working surface (14) and one or more conducting wires (114) extending from the sensor element (110) through one or more channels (102) in the body of super hard material (12) to a receiving socket (118), the receiving socket being located in a cavity in the substrate (20). The receiving socket (20) has an insulating layer (220) comprising a layer of ceramic adhesive and a receiving cavity defined by a wall, at least a portion of the wall including metal.
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
A cutting element (1) for a cutting tool has a sensor element, a body of super hard material (12) having a working surface, the sensor element being attached to a portion of the super hard material (12), and one or more conducting wires extending from the sensor element through one or more channels extending through the body of super hard material. The sensor element is bonded to the body of superhard material through a layer of ceramic adhesive.
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts - characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 47/12 - Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
3.
SUPERHARD CONSTRUCTIONS AND METHODS OF MAKING SAME
A super hard polycrystalline construction is disclosed as comprising a first region comprising a body of thermally stable polycrystalline diamond material comprising a plurality of intergrown grains of diamond material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface. The interface comprises at least a portion having an uneven topology, and the third region comprises a diamond composite material including a first phase comprising a plurality of non-intergrown super hard grains, said super hard grains comprising diamond grains; and a matrix material. The superhard material and matrix material of the third region form a diamond composite material which is more acid resistant than polycrystalline diamond material having a binder-catalyst phase comprising cobalt, and/or more acid resistant than cemented tungsten carbide material.
A milling tool for milling a material is provided, The milling tool comprises a tool shank having an axis of rotation, and further comprises a tool head at one end thereof. The tool head comprises at least two tiers, each tier comprising a plurality of flutes extending circumferentially around the tool head. The tool head comprises superhard material and the tiers are axially displaced from each other and separated by a non-cutting portion of the tool head.
B23C 5/10 - Shank-type cutters, i.e. with an integral shaft
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
This disclosure relates to a disk cutter (100) for a cutting assembly of a rock excavation machine. The disk cutter comprising a cutter body (102) including at least one light-weighting aperture (110).
The present application relates to a friction stir welding tool insert comprising a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer. The textured surface layer comprises a pre-defined repeating pattern.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 2 to 15 wt. % titanium diboride (TiB2).
Polycrystalline cubic boron nitride, PCBN, material and methods of making PCBN. A method includes providing a matrix precursor powder comprising particles having an average particle size no greater than 250 nm, providing a cubic boron nitride, cBN, powder comprising particles of cBN having an average particle size of at least 0.2 μm, intimately mixing the matrix precursor powder and the cBN powder, and sintering the intimately mixed powders at a temperature of at least 1100° C. and a pressure of at least 3.5 GPa to form the PCBN material comprising particles of cubic boron nitride, cBN dispersed in a matrix material.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
B22F 1/107 - Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing organic material comprising solvents, e.g. for slip casting
B22F 9/04 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
9.
STRIKING TOOL FOR USE IN A HIGH SPEED COMMINUTION MILL
This disclosure relates to a striking tool for use in a high velocity, high impact energy comminution mill. The tool comprises an elongate body attachable at a first end to the comminution mill, and further comprises a wear resistant element for improving the wear resistance of the striking tool. The wear resistant element comprises a plurality of individual units.
B02C 13/18 - Disintegrating by mills having rotary beater elements with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
B02C 23/00 - Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in groups or not specially adapted to apparatus covered by one only of groups
B02C 13/282 - Shape or inner surface of mill-housings
There is disclosed a carbon material having a face-centred cubic crystal lattice characterized by a space group Fm-3m, and containing at least 99.9 atomic % carbon, wherein the mean grain size of the carbon material is greater than 0.5 µm.
This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 19 to 50 wt. % chromium, or a compound thereof.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/478 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxides based on titanium oxides or titanates based on titanates based on aluminium titanates
C04B 35/58 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, material that includes a binder matrix material containing nitride compounds. The nitride compounds are selected from HfN, VN, and/or NbN.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to polycrystalline cubic boron nitride material with cBN particles in a metal matrix comprising zirconium nitride and/or vanadium nitride precipitates or grains.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
A sensor element for a cutting tool, the sensor element having a hard portion having a working surface and at least one diamond crystal at least partially embedded in the hard portion, the at least one diamond crystal being arranged to generate a piezoresistive signal in response to the working surface engaging external material in use.
E21B 47/013 - Devices specially adapted for supporting measuring instruments on drill bits
G01L 1/18 - Measuring force or stress, in general using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material
E21B 49/00 - Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
15.
METHOD OF PROCESSING POLYCRYSTALLINE DIAMOND MATERIAL
A method of processing a polycrystalline diamond (PCD) material having a non- diamond phase with a catalyst/solvent material includes leaching an amount of the catalyst/solvent from the PCD material by exposing at least a portion of the PCD material to a leaching mixture, the leaching mixture comprising hydrofluoric acid at a molar concentration of between 12 M to around 28 M, nitric acid at a molar concentration of between around 3 M to around 10 M, and water.
B01J 3/06 - Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
C22C 29/02 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides
16.
POLYCRYSTALLINE DIAMOND CONSTRUCTIONS & METHODS OF MAKING SAME
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate has tungsten carbide particles bonded together by a binder material, the binder material comprising Co; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate having at least around 0.1 vol. % of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B01J 3/06 - Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
17.
SENSOR ELEMENTS AND ASSEMBLIES, CUTTING TOOLS COMPRISING SAME AND METHODS OF USING SAME
A sensor element for a cutting tool has a hard portion having a first sensing surface, first and second electrodes, and first and second sets of thermocouple wires, and an electrically insulating portion. The second electrode has a second sensing surface, The hard portion comprises hard and/or super-hard material and the first and second electrodes comprise electrically conductive hard and/or super-hard material, the hard portion isolating the first sensing surface from the second sensing surface. The second electrode is attached to or forms part of an electrically conductive region of the hard portion or a region attached thereto. Electric current flows between the first and second electrodes through external material when the sensing surfaces contact the material in response to the cutting tool engaging the material. The first and second electrodes are operable to indicate any one or more of a temperature of the first and second electrodes, and conductivity between the electrodes.
E21B 49/00 - Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
G01K 7/01 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using semiconducting elements having PN junctions
G01N 27/04 - Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 47/013 - Devices specially adapted for supporting measuring instruments on drill bits
18.
POLYCRYSTALLINE DIAMOND CONSTRUCTIONS & METHODS OF MAKING SAME
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate includes tungsten carbide particles bonded together by a binder material, the binder material comprising an alloy of Co, Ni and Cr; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate has at least around 0.1 vol. % of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 1/10 - Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
This disclosure relates to a rotary abrasive machining tool comprising a hub with a plurality of axially extending radial slots in an outer circumference thereof, and a plurality of abrasive segments, typically polycrystalline diamond, located in the radial slots.
B24D 5/06 - Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
B24D 5/10 - Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with cooling provisions, e.g. with radial slots
20.
SENSOR ELEMENTS AND ASSEMBLIES, CUTTING TOOLS COMPRISING SAME AND METHODS OF USING SAME
A sensor element for a cutting tool (100) has a hard portion (110) having a sensing surface (112), first and second electrodes (120, 130), first and second sets of thermocouple wires (122, 132) and an electrically insulating portion. The first and second electrodes (120, 130) are arranged to allow electric current to flow when the sensing surface (112) contacts external material in response to the cutting tool engaging the external material. A first thermocouple junction (124) is operable to indicate a temperature of the first electrode and a second thermocouple junction (134) is operable to measure temperature of the second electrode.
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
E21B 10/52 - Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type with chisel- or button-type inserts
This disclosure relates to a disk cutter (18) comprising a cutter body, a plurality of tool holders (24) and a plurality of cutting elements (22) mounted to the tool holders. The tool holders and cutting elements are provided in at least one set about the cutter body, each set comprising two or more tool holders and two or more cutting elements arranged in a p re-determined sequence of configurations.
A polycrystalline super hard construction is disclosed having a first region comprising a body of thermally stable polycrystalline super hard material having an exposed surface forming a working surface, and a peripheral side edge, the polycrystalline super hard material comprising a plurality of grains of super hard material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface, the interface comprising a portion having an uneven topology and a substantially planar portion, the third region comprising a composite material including a first phase comprising a plurality of non-intergrown diamond grains, and a matrix material.
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
B24D 3/04 - Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
This disclosure relates to a disc cutter comprising a cutter body, a plurality of tool holders and a plurality of cutting elements. The tool holders and cutting elements are arranged in at least one set about the cutter body. Each set comprises tool holders and cutting elements in a predetermined sequence of configurations. In the pre-determined sequence of configurations, the quantity of cutting elements and/or the lateral spacing of the cutting elements varies.
B28D 1/12 - Saw blades specially adapted for working stone
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
E02F 5/08 - Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
This disclosure relates to a disc cutter comprising PCD cutting elements mounted about a circular body via intermediate tool holders. The cutting elements and corresponding tool holders are arranged in sets of typically 4, 5 or 6 tool holders. The sets repeat along the 5 circumference of the body. A tool holder stabilising system is implemented to reduce the occurrence of vibrations, caused by the cutting operation in use, reaching the cutting elements and causing premature failure.
B28D 1/12 - Saw blades specially adapted for working stone
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
E02F 5/08 - Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
This disclosure relates to a disc cutter comprising a cutter body, a plurality of tool holders and a plurality of cutting elements. The tool holders and cutting elements are arranged in at least one set about the cutter body. Each set comprises tool holders and cutting elements in a pre- determined sequence of configurations. At least one of the tool holders within each set is a prime tool holder that supports a tilt cutting element. A tilt cutting element is one that faces in a plane forming a non-zero tilt angle α with the plane of the cutter body.
B28D 1/12 - Saw blades specially adapted for working stone
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
E02F 5/08 - Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
26.
METHOD OF MINING A ROCK FORMATION USING A DISC CUTTER AND A ROCK BREAKER TOOL
This disclosure relates to a method of mining a rock formation using a disc cutter and a rock breaker tool. Several examples of rock breaker tool are provided, including mini disc cutters and a form of hydraulic striker. The tool is inserted into slits cut into the rock by the disc cutter and activated, causing crack initiation and propagation in the rock.
E21C 27/12 - Machines which completely free the mineral from the seam by both slitting and breaking-down breaking-down effected by acting on the vertical face of the mineral, e.g. by percussive tools
E21C 37/04 - Other methods or devices for dislodging with or without loading by devices with parts pressed mechanically against the wall of a borehole
B28D 1/04 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular saw blades or saw discs
B28D 1/22 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
E21C 37/22 - Hand tools or hand-held power-operated tools specially adapted for dislodging minerals
This disclosure relates to a cutting assembly comprising a disc cutter and a dust reduction unit for reducing the transmission of dust generated by the disc cutter during use.
This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.
B22F 3/16 - Both compacting and sintering in successive or repeated steps
C22C 1/051 - Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
C22C 27/04 - Alloys based on tungsten or molybdenum
This disclosure relates to a computer-implemented method for estimating component wear. At least one clustering analysis may be applied to measurements taken during component use to identify clusters and generate alerts.
This disclosure relates to a polycrystalline diamond (PCD) body comprising a PCD material formed of intergrown diamond grains forming a diamond network, and an iron-containing binder.
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, composite material comprising cubic boron nitride, cBN, particles and a binder matrix material in which the cBN particles are dispersed. The binder matrix material comprises one or more superalloys.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
C22C 29/16 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on nitrides
C22C 27/04 - Alloys based on tungsten or molybdenum
C22C 1/05 - Mixtures of metal powder with non-metallic powder
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
This disclosure relates to a method of making a shaped tool component from a precursor sintered body comprising polycrystalline diamond (PCD). The sintered body has a PCD table joined to a substrate, and the PCD table varies in depth. The resulting shaped tool component thus also has a PCD layer with varying depth. A method of making a shaped tool component comprising polycrystalline diamond (PCD), comprising the steps: h. Adding a diamond feed stock to a refractory cup; i. Adding a p re-shaped cemented carbide body to the refractory cup adjacent the diamond feed stock; j. Compacting the diamond feed stock and cemented carbide body to form a green body; k. Sintering the green body at a temperature between 1400 °C to 2100 °C and at a pressure of at least 7 GPa, for at least 30 seconds to form a sintered PCD precursor body that comprises a PCD table sinter-joined to the cemented carbide substrate at an interface;
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
A bearing assembly includes a roller bearing unit, an inner race and an outer race. The roller bearing unit is formed of polycrystalline super-hard material having a mean mass density of at most 4.5 g/cm3 and a volume-weighted arithmetic mean thermal conductivity of at least 100 W/m·K.
This disclosure relates to a PCBN friction stir welding tool ideally suited for welding plate with a thickness of at least 12 mm, wherein the stirring pin has a pin height measured parallel to the longitudinal axis of rotation between a base of the stirring pin and a maximum point of extension of the stirring pin, and wherein the shoulder region has a largest linear dimension measured perpendicularly to the longitudinal axis of rotation, a ratio between the largest linear dimension of the shoulder region and the pin height being less than 4.5.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
This disclosure relates to a friction stir welding tool insert comprising polycrystalline cubic boron nitride. The tool insert comprises a stirring pin and a coaxial shoulder region, wherein the shoulder region comprises a shoulder surface for engaging with the workpiece during use. The shoulder surface comprises a spiral or set of concentric grooves with a depth, D, wherein the depth, D, varies with the radial distance between the stirring pin and a peripheral edge of the shoulder surface.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
38.
SENSOR SYSTEM, CUTTER ELEMENT, CUTTING TOOL AND METHOD OF USING SAME
A sensor system has a cutter element for a cutting tool, an interrogation transceiver operable to transmit a radio-frequency (RF) interrogation signal; and a sensor transceiver system operable to receive the RF interrogation signal and to transmit an RF response signal. The sensor transceiver system includes a signal guide medium configured to transduce between the RF interrogation signal, a guided signal in the signal guide medium, and the RF response signal. A characteristic of the RF response signal is dependent upon a condition of the signal guide medium. The cutter element includes the signal guide medium to allow the condition of the signal guide medium to depend upon a condition of the cutter element proximate the signal guide medium. A method of using the sensor system is also disclosed.
A composite product has a body of polycrystalline diamond (PCD) material having a PCD proximal end and a PCD distal end, an electronic device including an electronic component, and a connection portion joining the electronic device to the body at the PCD distal end, and comprising metallic join material having a liquidus temperature of 600° C. to 950° C. at atmospheric pressure. At least one of the electronic device and the body includes an electrically insulating portion between the electronic component and the PCD proximal boundary establishing an electrical open circuit condition between the electronic component and the PCD proximal boundary. A method of making the composite product is also disclosed.
A cutter assembly for a cutting tool has a super-hard volume of super-hard material having a proximal end and a distal end and including a cavity; and a cover member. The super-hard volume has a super-hard surface at the distal end including a cutting edge. The cavity has a cavity open end at the distal end. The super-hard surface includes a cavity peripheral area coterminous with the cavity open end and the cover member has a cover peripheral area configured to mate with the cavity peripheral area to allow the cover member to cover the cavity at the cavity open end, the covered cavity providing a housing chamber within the super-hard volume. A method of making a cutter assembly is also disclosed.
A cutting element (30) includes a substrate (40); and a body of superhard polycrystalline material (34) bonded to the substrate (40) along an interface, the body of superhard polycrystalline material having a peripheral side edge (42). The body of superhard polycrystalline material has a cutting surface (34); a plurality of spaced apart cutting edges (36) extending to the cutting surface (34) through respective chamfer portions (38), the cutting edges being spaced around the peripheral side edge; a plurality of recesses/regions (48) extending from the cutting surface (34) towards the substrate, adjacent cutting edges (36) being spaced apart by a respective one of said recesses/regions (48); and a protrusion or recessed region extending from the cutting surface about a central longitudinal axis of the cutting element. A method of making such a cutting element is also disclosed.
A cutting element (30) includes a substrate (40) having a peripheral side edge, the peripheral side edge having an associated radius of curvature; and a body of superhard polycrystalline material bonded to the substrate along an interface, the body of superhard polycrystalline material (39) having a peripheral side edge and a longitudinal axis. The body of superhard polycrystalline material (39) has a working surface (54); and a plurality of spaced apart cutting edges extending to the working surface (54) through respective chamfer portions (62), the cutting edges (61, 76) being spaced around the working surface by a further region. The cutting edges (61, 76) have an associated radius of curvature, the radius of curvature of one or more of the cutting edges being less than the radius of curvature of the substrate. A method of making such a cutting element is also disclosed.
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 10/43 - Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
43.
A POLYCRYSTALLINE SUPERHARD CONSTRUCTION AND A METHOD OF MAKING SAME
A polycrystalline super hard construction has a body of polycrystalline super hard material bonded to a substrate along an interface surface. The substrate includes a first material and the body of polycrystalline super hard material includes a second material, wherein the first material differing from the second material in any one or more of average grain size of super hard material, coefficient of thermal expansion, super hard material grain size distribution, hardness. The substrate also includes indicia on at least a portion of the interface surface, the indicia comprising any one or more of letters, numbers, graphical symbols and/or combinations thereof. Also disclosed is a method of using the indicia on the interface surface to distinguish between superhard constructions and a method of generating indicia within a polycrystalline superhard construction.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B22F 3/14 - Both compacting and sintering simultaneously
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
B41M 5/00 - Duplicating or marking methods; Sheet materials for use therein
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
B22F 3/16 - Both compacting and sintering in successive or repeated steps
A super hard polycrystalline construction is disclosed as comprising a body of super hard material having a first fraction of super hard grains in a matrix of a second fraction of super hard grains. The average grain size of the first fraction is between around 1.5 to around 10 times the average grain size of the second fraction and the first fraction comprises around 5 vol % to around 30 vol % of the grains of super hard material in the body.
B22F 3/14 - Both compacting and sintering simultaneously
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
This disclosure relates to a friction stir welding (FSW) tool assembly comprising a retention mechanism to mechanically engage both a tool insert and a tool holder, thereby preventing relative separation. The retention mechanism comprises an annular locking collar mounted about the tool insert and/or the tool holder that couples with the tool insert and/or the tool holder, in mating engagement.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
C22C 19/05 - Alloys based on nickel or cobalt based on nickel with chromium
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
This disclosure relates to a friction stir welding (FSW) tool assembly comprising a bonding layer to bond the tool insert and the tool holder together, wherein the bonding layer is a layer of braze with a melting temperature of at least 900°C.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
A super hard polycrystalline construction is disclosed as comprising a body of super hard material bonded to a substrate. The body of super hard material comprises an outer peripheral region formed of interbonded grains of super hard material extending peripherally around one or more inner regions, the outer peripheral region having a radial thickness proportional to the square of the ratio of the fracture toughness of the material forming said outer peripheral region to the transverse rupture strength of the material forming said outer peripheral region (KIC/TRS)2 where TRS is the transverse rupture strength and KIC is the fracture toughness.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
C04B 35/52 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite
49.
FLUORESCENT DIAMOND PARTICLES AND METHODS OF FABRICATING THE SAME
A diamond powder comprising diamond particles having an average particle size of no more than 20 μm and a vacancy or impurity-vacancy point defect concentration of at least 1 ppm. At least 70% of the volume of diamond in the powder is formed from a single crystal growth sector. This leads to a substantially uniform concentration of vacancies or impurity-vacancy point defects in the diamond particles because the rate of impurity take-up during growth is heavily dependent on the growth sector, which in turn leads to a more uniform fluorescent response. There is also described a method for making such a powder.
C30B 29/60 - Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape characterised by shape
C30B 33/04 - After-treatment of single crystals or homogeneous polycrystalline material with defined structure using electric or magnetic fields or particle radiation
C30B 29/66 - Crystals of complex geometrical shape, e.g. tubes, cylinders
This disclosure relates to a two-piece friction stir welding (FSW) tool insert. The tool insert has a longitudinal axis of rotation and comprises a stirring pin and an annular shoulder coaxially mounted about the stirring pin. The stirring pin and annular shoulder each comprise polycrystalline cubic boron nitride. The annular shoulder is a thin disc with a thickness of 1 to 12 mm and the shoulder comprises a tapered, central aperture, through which the stirring pin protrudes.
B23K 35/22 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
A bearing element for a bearing assembly has a body of polycrystalline diamond (PCD) material having a bearing contact surface, and a substrate bonded to the body of PCD material along an interface and having a free end surface. The substrate has a through-bore extending longitudinally therethrough, the body of PCD material having a portion extending through the through-bore in the substrate to at least the free end surface thereof, the substrate extending around the peripheral side edge of the portion of PCD material extending therethrough.
A cutting element for an earth-boring tool, the cutting element has a substrate; and a body of superhard polycrystalline material bonded to the substrate along an interface. Any one or both of the substrate or the body of superhard polycrystalline material has one or more sealed channels or regions therein, one or more of the regions or channels being arranged to retain a tracer element to provide data relating to a condition of the cutting element.
E21B 44/00 - Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
This disclosure relates to a tool assembly for friction stir welding. The tool assembly comprises a tool holder and a puck each having an axis of rotation. The tool holder comprises a tool post and the puck comprises a pin. The puck is coupled to the tool post. The tool assembly is adapted such that during friction stir welding, run-out of the tool holder, measured as the run-out between the axis of rotation of the tool holder and the axis of rotation of the pin, does not exceed 10 μm.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
54.
METHOD OF MAKING A THERMALLY STABLE POLYCRYSTALLINE SUPER HARD CONSTRUCTION
A method of making a thermally stable polycrystalline super hard construction having a plurality of interbonded super hard grains and interstitial regions disposed therebetween to form a polycrystalline super hard construction having a first thermally stable region and a second region, the first thermally stable region forming at least part of a working surface of the construction, comprises treating the polycrystalline super hard material with a leaching mixture to remove non-super hard phase material from a number of interstitial regions in the first region. The step of treating comprises masking the polycrystalline super hard construction along at least a portion of the peripheral side surface up to and/or at the working surface to inhibit penetration of the leaching mixture into the super hard construction through a peripheral side surface of the super hard construction.
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
B01J 3/06 - Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to a disk cutter (100) for a cutting assembly of a rock excavation machine. The disk cutter comprising a cutter body (102) including at least one light-weighting aperture (110).
A superhard polycrystalline construction comprises a body of polycrystalline superhard material formed of a mass of superhard grains exhibiting inter-granular bonding and defining a plurality of interstitial regions therebetween, and a non-superhard phase at least partially filling a plurality of the interstitial regions and having an associated shape factor of greater than around 0.65 and a substrate bonded to the body of superhard material along an interface, the substrate having a region adjacent the interface comprising hinder material in an amount at least 5% less than the remainder of the substrate.
B22F 3/14 - Both compacting and sintering simultaneously
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B22F 7/00 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting
C04B 35/52 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite
This disclosure relates to a disk cutter (100) for a cutting assembly of a rock excavation machine. The disk cutter comprising a cutter body (102) including at least one light-weighting aperture (110).
This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 2 to 15 wt.% titanium diboride (TiB2).
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 19 to 50 wt.% chromium, or a compound thereof.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, material that includes a binder matrix material containing nitride compounds. The nitride compounds are selected from HfN, VN, and/or NbN.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
A sensor element for a cutting tool, the sensor element having a hard portion having a working surface and at least one diamond crystal at least partially embedded in the hard portion, the at least one diamond crystal being arranged to generate a piezoresistive signal in response to the working surface engaging external material in use.
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
62.
POLYCRYSTALLINE DIAMOND CONSTRUCTIONS & METHODS OF MAKING SAME
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate includes tungsten carbide particles bonded together by a binder material, the binder material comprising an alloy of Co, Ni and Cr; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate has at least around 0.1 vol.% of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B24D 18/00 - Manufacture of grinding tools, e.g. wheels, not otherwise provided for
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts - characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate has tungsten carbide particles bonded together by a binder material, the binder material comprising Co; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate having at least around 0.1 vol.% of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B24D 18/00 - Manufacture of grinding tools, e.g. wheels, not otherwise provided for
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts - characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
A method of processing a polycrystalline diamond (PCD) material having a non- diamond phase with a catalyst/solvent material includes leaching an amount of the catalyst/solvent from the PCD material by exposing at least a portion of the PCD material to a leaching mixture, the leaching mixture comprising hydrofluoric acid at a molar concentration of between 12M to around 28M, nitric acid at a molar concentration of between around 3M to around 10M; and water.
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
C23F 1/28 - Acidic compositions for etching iron group metals
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts - characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
65.
FRICTION STIR WELDING TOOL INSERT WITH A PCBN-BASED MATERIAL HAVING A TEXTURED SURFACE LAYER
The present application relates to a friction stir welding tool insert. The tool insert comprises a stirring pin and a shoulder. The tool insert comprises a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer on the stirring pin and/or on the shoulder. The textured surface layer comprises a pre-defined repeating pattern. The textured surface layer provides enhanced mechanical coupling between the tool insert and a workpiece.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
66.
FRICTION STIR WELDING USING A PCBN-BASED TOOL CONTAINING SUPERALLOYS
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, composite material comprising cubic boron nitride, cBN, particles and a binder matrix material in which the cBN particles are dispersed. The binder matrix material comprises one or more superalloys.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
B24D 3/06 - Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic
C22C 19/05 - Alloys based on nickel or cobalt based on nickel with chromium
C22C 27/04 - Alloys based on tungsten or molybdenum
C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
The present application relates to a friction stir welding tool insert comprising a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer. The textured surface layer comprises a p re-defined repeating pattern.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
68.
POLYCRYSTALLINE DIAMOND WITH IRON-CONTAINING BINDER
This disclosure relates to a polycrystalline diamond (PCD) body comprising a PCD material formed of intergrown diamond grains forming a diamond network, and an iron-containing binder.
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
C04B 37/02 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles
This disclosure relates to a disk cutter (18) comprising a cutter body, a plurality of tool holders (24) and a plurality of cutting elements (22) mounted to the tool holders. The tool holders and cutting elements are provided in at least one set about the cutter body, each set comprising two or more tool holders and two or more cutting elements arranged in a p re-determined sequence of configurations.
This disclosure relates to a disk cutter (18) comprising a cutter body, a plurality of tool holders (24) and a plurality of cutting elements (22) mounted to the tool holders. The tool holders and cutting elements are provided in at least one set about the cutter body, each set comprising two or more tool holders and two or more cutting elements arranged in a p re-determined sequence of configurations.
This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
C30B 1/12 - Single-crystal growth directly from the solid state by pressure treatment during the growth
72.
POLYCRYSTALLINE CUBIC BORON NITRIDE COMPOSITE MATERIAL
This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.
C22C 1/04 - Making non-ferrous alloys by powder metallurgy
C22C 1/05 - Mixtures of metal powder with non-metallic powder
C22C 27/00 - Alloys based on rhenium or a refractory metal not mentioned in groups or
C22C 27/04 - Alloys based on tungsten or molybdenum
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
A sensor element for a cutting tool has a hard portion having a first sensing surface, first and second electrodes, and first and second sets of thermocouple wires, and an electrically insulating portion. The second electrode has a second sensing surface, The hard portion comprises hard and/or super-hard material and the first and second electrodes comprise electrically conductive hard and/or super-hard material, the hard portion isolating the first sensing surface from the second sensing surface. The second electrode is attached to or forms part of an electrically conductive region of the hard portion or a region attached thereto. Electric current flows between the first and second electrodes through external material when the sensing surfaces contact the material in response to the cutting tool engaging the material. The first and second electrodes are operable to indicate any one or more of a temperature of the first and second electrodes, and conductivity between the electrodes.
E21B 47/13 - Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling by electromagnetic energy, e.g. of radio frequency range
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
74.
SENSOR ELEMENTS AND ASSEMBLIES, CUTTING TOOLS COMPRISING SAME AND METHODS OF USING SAME
A sensor element for a cutting tool (100) has a hard portion (110) having a sensing surface (112), first and second electrodes (120, 130), first and second sets of thermocouple wires (122, 132) and an electrically insulating portion. The first and second electrodes (120, 130) are arranged to allow electric current to flow when the sensing surface (112) contacts external material in response to the cutting tool engaging the external material. A first thermocouple junction (124) is operable to indicate a temperature of the first electrode and a second thermocouple junction (134) is operable to measure temperature of the second electrode.
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
A polycrystalline diamond (PCD) construction has a first region of a first grade of PCD material; and a second region of a second grade of PCD material, the first region being at least partially peripherally surrounded by the second region, the first and second regions being bonded to each other by direct inter-growth of diamond grains to form an integral PCD structure and a substrate bonded to the first and/or second region(s) along an interface. The first grade of PCD differs from the second grade in one or more of diamond and metal network compositional ratio, metal elemental composition, or average diamond grain size, the first grade of PCD material having a larger average diamond grain size than the second grade of PCD material, and/or a smaller volume percentage of residual catalyst and/or binder in interstitial spaces between interbonded diamond grains than the PCD material of the second region.
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
This disclosure relates to a cutting assembly (10) for a rock excavation machine. The cutting assembly comprises a base unit (12), one or more moveable support arms (14) extending from the base unit, a drive spindle (16) rotatably mounted to the or each moveable support arm, and a disk cutter (18) fixed about the drive spindle such that rotation of the drive spindle causes a corresponding rotation of the disk cutter. The disk cutter comprises a cutter body (20) and one or more cutting elements (22) arranged peripherally around the cutter body. The disk cutter further comprises a body protection element (44) on or in an axial surface of the cutter body to protect the cutter body from bodywash.
This disclosure relates to polycrystalline cubic boron nitride material with cBN particles in a metal matrix comprising zirconium nitride and/or vanadium nitride precipitates or grains.
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to a cutting assembly for mining or extraction. The cutting assembly comprises a circular disk cutter (18). Cutting elements are arranged around a circumferential surface of the disk cutter, each seated in a tool holder (24). The orientation of the seat is such that the cutting element (22) points tangentially in or towards the intended direction of rotation.
A cutting element (30) includes a substrate (40); and a body of superhard polycrystalline material (34) bonded to the substrate (40) along an interface, the body of superhard polycrystalline material having a peripheral side edge (42). The body of superhard polycrystalline material has a cutting surface (34); a plurality of spaced apart cutting edges (36) extending to the cutting surface (34) through respective chamfer portions (38), the cutting edges being spaced around the peripheral side edge; a plurality of recesses/ regions (48) extending from the cutting surface (34) towards the substrate, adjacent cutting edges (36) being spaced apart by a respective one of said recesses/regions (48); and a protrusion or recessed region extending from the cutting surface about a central longitudinal axis of the cutting element. A method of making such a cutting element is also disclosed.
E21B 10/16 - Roller bits characterised by tooth form or arrangement
E21B 10/43 - Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
E21B 10/52 - Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type with chisel- or button-type inserts
A cutting element (30) includes a substrate (40) having a peripheral side edge, the peripheral side edge having an associated radius of curvature; and a body of superhard polycrystalline material bonded to the substrate along an interface, the body of superhard polycrystalline material (39) having a peripheral side edge and a longitudinal axis. The body of superhard polycrystalline material (39) has a working surface (54); and a plurality of spaced apart cutting edges extending to the working surface (54) through respective chamfer portions (62), the cutting edges (61, 76) being spaced around the working surface by a further region. The cutting edges (61, 76) have an associated radius of curvature, the radius of curvature of one or more of the cutting edges being less than the radius of curvature of the substrate. A method of making such a cutting element is also disclosed.
E21B 10/16 - Roller bits characterised by tooth form or arrangement
E21B 10/43 - Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
E21B 10/52 - Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type with chisel- or button-type inserts
A sensor system has a cutter element for a cutting tool, an interrogation transceiver operable to transmit a radio-frequency (RF) interrogation signal; and a sensor transceiver system operable to receive the RF interrogation signal and to transmit an RF response signal. The sensor transceiver system includes a signal guide medium configured to transduce between the RF interrogation signal, a guided signal in the signal guide medium, and the RF response signal. A characteristic of the RF response signal is dependent upon a condition of the signal guide medium. The cutter element includes the signal guide medium to allow the condition of the signal guide medium to depend upon a condition of the cutter element proximate the signal guide medium. A method of using the sensor system is also disclosed.
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
B23Q 17/09 - Arrangements for indicating or measuring on machine tools for indicating or measuring cutting pressure or cutting-tool condition, e.g. cutting ability, load on tool
A cutter assembly for a cutting tool has a super-hard volume of super-hard material having a proximal end and a distal end and including a cavity; and a cover member. The super- hard volume has a super-hard surface at the distal end including a cutting edge. The cavity has a cavity open end at the distal end. The super-hard surface includes a cavity peripheral area coterminous with the cavity open end and the cover member has a cover peripheral area configured to mate with the cavity peripheral area to allow the cover member to cover the cavity at the cavity open end, the covered cavity providing a housing chamber within the super-hard volume. A method of making a cutter assembly is also disclosed.
A composite product has a body of polycrystalline diamond (PCD) material having a PCD proximal end and a PCD distal end, an electronic device including an electronic component, and a connection portion joining the electronic device to the body at the PCD distal end, and comprising metallic join material having a liquidus temperature of 600°C to 950°C at atmospheric pressure. At least one of the electronic device and the body includes an electrically insulating portion between the electronic component and the PCD proximal boundary establishing an electrical open circuit condition between the electronic component and the PCD proximal boundary. A method of making the composite product is also disclosed.
A polycrystalline super hard construction has a body of polycrystalline diamond material with a working surface, a first region substantially free of a solvent/catalysing material extending a depth from the working surface into the body of PCD material, and a second region remote from the working surface that includes solvent/catalysing material. The first and second regions are joined along a boundary. A chamfer extends between the working surface and a peripheral side surface of the body of PCD material. The distance from the midpoint of the chamfer to the boundary of the first and second regions along a plane substantially perpendicular to the plane in which the chamfer extends is at least X divided by two, where X is 0.8 times the thickness of the body of PCD material.
B22F 7/08 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
B22F 3/14 - Both compacting and sintering simultaneously
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
B22F 3/24 - After-treatment of workpieces or articles
C04B 35/528 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
This disclosure relates to a cutting assembly for a rock excavation machine with integrated sensors. The rock excavation machine comprises a base unit, one or more moveable support arms extending from the base unit, a drive spindle rotatably mounted to the or each moveable support arm, and a disk cutter fixed about the drive spindle such that rotation of the drive spindle causes a corresponding rotation of the disk cutter.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
C04B 37/00 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating
E21C 35/183 - Mining picks; Holders therefor with inserts or layers of wear-resisting material
A translucent polycrystalline cubic boron nitride body is provided. It comprises no more than 2 weight % hexagonal boron nitride grains and has an absorption coefficient of less than 100 cm−1 at a wavelength of 1064 nm.
A super hard polycrystalline construction includes a first region having a body of thermally stable polycrystalline super hard material with an exposed surface forming a working surface, and a peripheral side edge. The polycrystalline super hard material has a plurality of intergrown grains of super hard material, a second region forming a substrate to the first region, and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface, the third region having a composite material having a first phase comprising a plurality of non-intergrown diamond grains, the majority of said diamond grains having a coating comprising nano-sized cBN particles. There is also disclosed a method of forming such a construction.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 3/14 - Both compacting and sintering simultaneously
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
A cutting element (1) for a tool with an electrically conductive track (6) formed at a surface region. The cutting element (1) comprises a HPHT produced polycrystalline diamond body. The conductive track (6) comprises graphite such that the electrically conductive track (6) has an electrical resistance substantially lower than that of the surface region.
B24D 3/02 - Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
B23B 27/20 - Cutting tools of which the bits or tips are of special material with diamond bits
B24D 3/00 - Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
B24D 11/00 - Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
B24D 18/00 - Manufacture of grinding tools, e.g. wheels, not otherwise provided for
A bearing element for a bearing assembly has a body of polycrystalline diamond (PCD) material having a bearing contact surface, and a substrate bonded to the body of PCD material along an interface and having a free end surface. The substrate has a through-bore extending longitudinally therethrough, the body of PCD material having a portion extending through the through-bore in the substrate to at least the free end surface thereof, the substrate extending around the peripheral side edge of the portion of PCD material extending therethrough.
A cutting element for an earth-boring tool, the cutting element has a substrate; anda body of superhard polycrystalline material bonded to the substrate along an interface. Any one or both of the substrate or the body of superhard polycrystalline material has one or more sealed channels or regions therein, one or more of the regions or channels being arranged to retain a tracer element to provide data relating to a condition of the cutting element.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 7/08 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts - characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
93.
POLYCRYSTALLINE DIAMOND CONSTRUCTION AND METHOD OF MAKING SAME
A polycrystalline diamond construction comprising a body of polycrystalline diamond material formed of a mass of diamond grains exhibiting inter-granular bonding, wherein between around 50 wt % to around 99 wt % of the diamond grains in a cross-section of the body of polycrystalline diamond material taken at any orientation have a sectorial growth structure. A method of making the polycrystalline diamond construction is also disclosed.
This disclosure relates to a tool assembly for friction stir welding. The tool assembly comprises a tool holder and a puck each having an axis of rotation. The tool holder comprises a tool post and the puck comprises a pin. The puck is coupled to the tool post. The tool assembly is adapted such that during friction stir welding, run-out of the tool holder, measured as the run-out between the axis of rotation of the tool holder and the axis of rotation of the pin, does not exceed 10µm.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
95.
A MAGNESIUM DIBORIDE CONSTRUCTION AND A METHOD FOR FORMING THE SAME
A polycrystalline cubic boron nitride, PCBN, material is provided. The material comprises between 30 and 90 weight percent cubic boron nitride (cBN) and a matrix material in which the cBN particles are dispersed. The matrix material comprises particles of an aluminium compound; the matrix material particles having a d50 when measured using a linear intercept technique of no more than 100 nm.
B28B 11/24 - Apparatus or processes for treating or working the shaped articles for curing, setting or hardening
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/56 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbides
C04B 35/58 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides
A cutter element for an earth-boring tool, comprising a polycrystalline diamond (PCD) volume joined at an interface boundary to a cemented carbide substrate. The PCD volume includes a rake face opposite the interface boundary, an edge of the rake face being suitable as a cutting edge of the cutter element. The PCD volume comprises a plurality of strata directly joined to each other at inter-strata boundaries, in which each of a first plurality of the strata comprises PCD material having a first diamond content; each of a second plurality of the strata comprises PCD material having a second diamond content; the second diamond content being greater than the first diamond content; and the strata of the first and second pluralities disposed in an alternating arrangement with respect to each other. The strata are configured and arranged such that a radial line through the edge and a centroid of the interface boundary intersects, within 1,000 microns from the edge, each of the inter-strata boundaries, and the respective tangent plane to each inter-strata boundary at the respective intersection is disposed relative to the radial line at no less than a minimum angle of 30°.
A polycrystalline super hard construction has a first region having a body of thermally stable polycrystalline super hard material having a plurality of intergrown grains of super hard material; a second region forming a substrate having a hard phase and a binder phase; and a third region interposed between the first and second regions. The third region includes a composite material having a first phase comprising a plurality of non-intergrown grains of super hard material, and a matrix material. A fourth region interposed between the second and third region has a major proportion having one or more components of the binder material of the second region, and one or more reaction products between the binder material of the second region and one or more components of the third region.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 3/14 - Both compacting and sintering simultaneously
A cutter element for an earth-boring tool, comprising a polycrystalline diamond (PCD) volume joined at an interface boundary to a cemented carbide substrate. The PCD volume includes a rake face opposite the interface boundary, an edge of the rake face being suitable as a cutting edge of the cutter element. The PCD volume comprises a plurality of strata directly joined to each other at inter-strata boundaries, in which each of a first plurality of the strata comprises PCD material having a first diamond content; each of a second plurality of the strata comprises PCD material having a second diamond content; the second diamond content being greater than the first diamond content; and the strata of the first and second pluralities disposed in an alternating arrangement with respect to each other. The strata are configured and arranged such that a radial line through the edge and a centroid of the interface boundary intersects, within 1,000 microns from the edge, each of the inter-strata boundaries, and the respective tangent plane to each inter-strata boundary at the respective intersection is disposed relative to the radial line at no less than a minimum angle of 30°.
A method of forming a super hard polycrystalline construction is disclosed as comprising placing a pre-formed structure of a first material into a canister, introducing a plurality of grains or particles of super hard material into the canister to locate the grains or particles in and/or around the pre-formed structure to form a pre-sinter assembly and treating the pre-sinter assembly at an ultra-high pressure of around 5 GPa or greater and a temperature to sinter together the grains of super hard material in the presence of a binder material to form the super hard polycrystalline construction comprising a body of polycrystalline super hard material having a first region of super hard grains in a binder material, and an embedded second region.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 3/14 - Both compacting and sintering simultaneously
C04B 35/5831 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
patents
