Watlow Electric Manufacturing Company

United States of America

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        Patent 504
        Trademark 65
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        United States 339
        World 159
        Canada 59
        Europe 12
Date
2024 March 1
2023 December 2
2024 (YTD) 2
2023 39
2022 50
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IPC Class
H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus 145
H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components 104
H05B 3/00 - Ohmic-resistance heating 55
F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion 48
H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping 48
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NICE Class
09 - Scientific and electric apparatus and instruments 38
11 - Environmental control apparatus 34
42 - Scientific, technological and industrial services, research and design 6
07 - Machines and machine tools 2
12 - Land, air and water vehicles; parts of land vehicles 1
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Status
Pending 79
Registered / In Force 490
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1.

3D PRINTED HEATER SYSTEM

      
Application Number US2023073046
Publication Number 2024/050334
Status In Force
Filing Date 2023-08-29
Publication Date 2024-03-07
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lindley, Jacob
  • Reinwald, David
  • Bakala, Brian

Abstract

A tailored thermal body includes a substrate and a plurality of material regions extending throughout the substrate, the plurality of material regions having a variable thermal conductivity. At least one heating element is secured to the substrate. The substrate and the plurality of material regions are formed using at least one additive manufacturing process, and materials of the substrate and the plurality of material regions are chemically fused together.

IPC Classes  ?

  • B29C 64/295 - Heating elements
  • B29C 64/336 - Feeding of two or more materials
  • B29C 64/209 - Heads; Nozzles
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling

2.

FLOW-THROUGH HEATER

      
Application Number 17896444
Status Pending
Filing Date 2022-08-26
First Publication Date 2024-02-29
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Michelsen, Julian
  • Brooke, Todd
  • Colhour, Terry

Abstract

A flow-through heater assembly includes a housing and a heater. The housing includes an inlet, an outlet, and a bore extending between the inlet and the outlet. The heater is disposed within the housing and extends between the inlet and the outlet. The heater includes at least one opening proximate the inlet and at least one opening proximate the outlet. The heater defines an anfractuous path from the inlet to the outlet, and the openings in the heater are in fluid communication with the bore of the housing.

IPC Classes  ?

  • F24H 9/00 - FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL - Details
  • F28F 13/08 - Arrangements for modifying heat transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by varying the cross-section of the flow channels
  • G01K 7/16 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using resistive elements
  • G01K 13/02 - Thermometers specially adapted for specific purposes for measuring temperature of moving fluids or granular materials capable of flow
  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders

3.

METHOD AND SYSTEM FOR DETECTING AND DIAGNOSING FLUID LINE LEAKAGE FOR INDUSTRIAL SYSTEMS

      
Application Number 18457929
Status Pending
Filing Date 2023-08-29
First Publication Date 2023-12-14
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Johnston, Robert E.
  • Gander, Daniel
  • Hogard, Chelsea
  • Pizzella, Miranda
  • Selvy, Andrew D.

Abstract

A method of detecting a leak-induced abnormal condition in a semiconductor processing system comprising a subsystem. The method includes determining a performance characteristic of the semiconductor processing system. The method includes determining the leak-induced abnormal condition is present within the subsystem, wherein the determination of the presence of the leak-induced abnormal condition is based on the performance characteristic and a temperature characteristic of the subsystem. The method also includes performing a corrective action based on the determination of the presence of the leak-induced abnormal condition.

IPC Classes  ?

  • G01M 3/00 - Investigating fluid tightness of structures
  • G01M 3/18 - Investigating fluid tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for valves

4.

METHOD AND SYSTEM FOR CALIBRATING A CONTROLLER THAT DETERMINES A RESISTANCE OF A LOAD

      
Application Number US2023067651
Publication Number 2023/235723
Status In Force
Filing Date 2023-05-31
Publication Date 2023-12-07
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Yender, Matthew
  • Breitlow, Stanton, H.

Abstract

A method for enhancing resistance measurements of a load includes obtaining a plurality of sample resistance values of the load, determining an average resistance value based on the plurality of sample resistance values, determining a resistance difference based on the average resistance value and a nominal resistance value associated with the load, updating an offset correction value of a controller in response to the resistance difference being greater than a resistance tolerance, and measuring a resistance of the load based on the offset correction value and one or more electrical characteristics of the load.

IPC Classes  ?

  • G01R 35/00 - Testing or calibrating of apparatus covered by the other groups of this subclass
  • G01R 27/02 - Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
  • G01R 19/00 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof
  • G01R 19/165 - Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values

5.

COMPLIANT TEMPERATURE SENSING SYSTEM

      
Application Number US2023067290
Publication Number 2023/230437
Status In Force
Filing Date 2023-05-22
Publication Date 2023-11-30
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lilleland, John
  • Lindley, Jacob

Abstract

A temperature sensing system to detect a temperature of a surface includes a sensor assembly and first and second lead wires. The sensor assembly includes a probe head and a temperature sensor disposed within the probe head. The first and second lead wires suspend the probe head such that the probe head abuts the surface. The first and second lead wires comprising different materials. The first and second lead wires are configured to provide multiple degrees of freedom of movement to the probe head and temperature measurements.

IPC Classes  ?

  • G01K 1/143 - Supports; Fastening devices; Arrangements for mounting thermometers in particular locations for measuring surface temperatures
  • G01K 1/02 - Means for indicating or recording specially adapted for thermometers
  • G01K 1/16 - Special arrangements for conducting heat from the object to the sensitive element
  • G01K 7/00 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat

6.

HEATER SYSTEM FOR GAS PROCESSING COMPONENTS

      
Application Number US2023066780
Publication Number 2023/220595
Status In Force
Filing Date 2023-05-09
Publication Date 2023-11-16
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Colhour, Terry
  • Ellis, Eric

Abstract

A heater system for semiconductor processing includes a base, a plurality of gas processing components, and a heater. The plurality of gas processing components are secured to the base. The heater is disposed along a length of the base and between the base and the plurality of gas processing components. The heater is configured to provide heat to the plurality of gas processing components.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

7.

HYBRID SHAFT ASSEMBLY FOR THERMAL CONTROL IN HEATED SEMICONDUCTOR PEDESTALS

      
Application Number US2023066885
Publication Number 2023/220681
Status In Force
Filing Date 2023-05-11
Publication Date 2023-11-16
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Parker, Michael
  • Rex, Dennis
  • Hussen, Guleid
  • Stephens, Jason

Abstract

A hybrid shaft assembly for use in controlled atmosphere chambers, such as by way of example heated pedestals for semiconductor manufacturing, includes a substrate, a hub having an upper portion and a lower portion, the upper portion being secured to the substrate with an upper joining layer, and a shaft secured to the lower portion of the hub with a lower joining layer. The shaft comprises a material having a thermal conductivity lower than a material of the hub and a material of the substrate.

IPC Classes  ?

  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • H01J 37/32 - Gas-filled discharge tubes

8.

MULTI-LAYER CERAMIC PLATE DEVICE

      
Application Number 18347662
Status Pending
Filing Date 2023-07-06
First Publication Date 2023-11-02
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Parker, Michael
  • Elliot, Alfred Grant
  • Elliot, Brent Donald Alfred
  • Balma, Frank
  • Schuster, Richard Erich
  • Rex, Dennis George
  • Veytser, Alexander

Abstract

An electrostatic chuck includes a ceramic top plate layer made of a beryllium oxide material, a ceramic bottom plate layer made of a beryllium oxide material, a ceramic middle plate layer disposed between the ceramic top plate layer and the ceramic bottom plate layer, an electrode layer disposed between the ceramic top plate layer and the ceramic middle plate layer, and a heater layer disposed between the ceramic middle plate layer and the ceramic bottom plate layer. The electrode layer joins and hermetically seals the ceramic top plate layer to the ceramic middle plate layer, and the heater layer joins and hermetically seals the ceramic middle plate layer to the ceramic bottom plate layer.

IPC Classes  ?

  • B32B 18/00 - Layered products essentially comprising ceramics, e.g. refractory products
  • B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • B23K 35/00 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
  • B32B 7/14 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties applied in spaced arrangements, e.g. in stripes
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H05B 1/00 - ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL - Details of electric heating devices
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B23K 1/19 - Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
  • B23K 1/20 - Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • B23K 1/00 - Soldering, e.g. brazing, or unsoldering
  • C04B 35/645 - Pressure sintering
  • F16B 9/00 - Connections of rods or tubular parts to flat surfaces at an angle
  • B32B 3/30 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids characterised by a layer formed with recesses or projections, e.g. grooved, ribbed
  • C04B 37/00 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping

9.

MEDIUM VOLTAGE BUS SYSTEM FOR ELECTRIC CIRCULATION HEATERS

      
Application Number 17719841
Status Pending
Filing Date 2022-04-13
First Publication Date 2023-10-19
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Jones, Michael
  • Boehmer, Scott H.
  • Von Arx, Ted

Abstract

A terminal assembly for a heater system includes a plurality of resistive heating elements arranged in multiple power phases includes a plurality of power busbars, a neutral busbar, a phase barrier disposed between each of the plurality of power busbars, and a plurality of interchangeable couplers. Each power busbar corresponds to a power phase of the multiple power phases and is configured to connect a power lead from one of the multiple power phases and a first end of a plurality of resistive heating elements. The resistive heating elements are in electrical communication with the power lead. The neutral busbar is offset longitudinally from the power busbars and configured to receive a second end of the resistive heating elements. The interchangeable couplers are configured to connect at least a subset of the resistive heating elements to at least one power busbar or at least one neutral busbar.

IPC Classes  ?

  • H05B 3/26 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
  • H05B 3/08 - Heater elements structurally combined with coupling elements or with holders having electric connections specially adapted for high temperatures

10.

MEDIUM VOLTAGE BUS SYSTEM FOR ELECTRIC CIRCULATION HEATERS

      
Application Number US2023018526
Publication Number 2023/200972
Status In Force
Filing Date 2023-04-13
Publication Date 2023-10-19
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Jones, Michael
  • Boehmer, Scott, H.
  • Von Arx, Ted

Abstract

A terminal assembly for a heater system includes a plurality of resistive heating elements arranged in multiple power phases includes a plurality of power busbars, a neutral busbar, a phase barrier disposed between each of the plurality of power busbars, and a plurality of interchangeable couplers. Each power busbar corresponds to a power phase of the multiple power phases and is configured to connect a power lead from one of the multiple power phases and a first end of a plurality of resistive heating elements. The resistive heating elements are in electrical communication with the power lead. The neutral busbar is offset longitudinally from the power busbars and configured to receive a second end of the resistive heating elements. The interchangeable couplers are configured to connect at least a subset of the resistive heating elements to at least one power busbar or at least one neutral busbar.

IPC Classes  ?

  • H05B 3/00 - Ohmic-resistance heating
  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • F24H 9/1818 - Arrangement or mounting of electric heating means
  • F24H 9/1863 - Arrangement or mounting of electric heating means
  • H01R 13/621 - Bolt, set screw or screw clamp

11.

Nickel-Carbon And Nickel-Cobalt-Carbon Brazes And Brazing Processes For Joining Ceramics And Metals And Semiconductor Processing And Industrial Equipment Using Same

      
Application Number 18329756
Status Pending
Filing Date 2023-06-06
First Publication Date 2023-10-12
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Elliot, Alfred Grant
  • Elliot, Brent

Abstract

A joining method includes the steps of placing a brazing element between an interface area of a first ceramic piece and an interface area of a second ceramic piece to create a joining pre-assembly, placing the components of said joining pre-assembly into a process chamber, removing oxygen from said process chamber, and heating at least said brazing element of said joining pre-assembly, thereby hermetically joining said first ceramic piece to said second ceramic piece. The brazing element consists of Nickel and Carbon.

IPC Classes  ?

  • B23K 35/30 - Selection of soldering or welding materials proper with the principal constituent melting at less than 1550°C
  • B23K 1/008 - Soldering within a furnace
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K 35/02 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
  • B23K 20/14 - Preventing or minimising gas access, or using protective gases or vacuum during welding
  • B23K 103/00 - Materials to be soldered, welded or cut
  • B23K 103/08 - Non-ferrous metals or alloys

12.

SEMICONDUCTOR PROCESSING EQUIPMENT WITH HIGH TEMPERATURE RESISTANT NICKEL ALLOY JOINTS AND METHODS FOR MAKING SAME

      
Application Number 18317571
Status Pending
Filing Date 2023-05-15
First Publication Date 2023-09-07
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Elliot, Brent
  • Hussen, Guleid
  • Stephens, Jason
  • Parker, Michael
  • Elliot, Alfred Grant

Abstract

A method for the joining of ceramic pieces includes applying a layer of titanium on a first ceramic piece and applying a layer of titanium on a second ceramic piece; applying a layer of nickel on each of the layers of titanium on the first ceramic piece and the second ceramic piece; applying a layer of nickel phosphorous to each of the layers of nickel on the first ceramic piece and the second ceramic piece; assembling the first ceramic piece and the second ceramic piece with the layers of titanium, nickel, and nickel phosphorous therebetween; pressing the layer of nickel phosphorous of the first ceramic piece against the layer of nickel phosphorous of the second ceramic piece; heating the first ceramic piece and the second ceramic piece to a joining temperature in a vacuum; and cooling the first ceramic piece and the second ceramic piece. A hermetic seal is formed between the first ceramic piece and the second ceramic piece.

IPC Classes  ?

  • B23K 1/00 - Soldering, e.g. brazing, or unsoldering
  • B23K 1/19 - Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • C04B 35/581 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on aluminium nitride
  • C04B 37/00 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • B23K 1/008 - Soldering within a furnace
  • C04B 37/02 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles

13.

SOLID-STATE BONDING METHOD FOR THE MANUFACTURE OF SEMICONDUCTOR CHUCKS AND HEATERS

      
Application Number US2023013109
Publication Number 2023/158675
Status In Force
Filing Date 2023-02-15
Publication Date 2023-08-24
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Stephens, Jason
  • Hussen, Guleid
  • Parker, Michael
  • Rex, Dennis
  • Bhatnagar, Ashish
  • Elliot, Brent
  • Ptasienski, Kevin

Abstract

A layered assembly for use in a controlled atmosphere chamber includes a plurality of substrates and an electrically functioning layer embedded between two adjacent substrates of the plurality of substrates, the electrically functioning layer being a material configured to secure the two adjacent substrates together using a solid- state bonding process. An electrical termination area is integral with the electrically functioning layer, and a peripheral sealing band is embedded between and extends around a periphery of internal faces of the two adjacent substrates, the peripheral sealing band being a material configured to secure and seal the two adjacent substrates together using the solid-state bonding process. Dielectric regions are present between the two adjacent substrates and between edge boundaries of the electrically functioning layer, the dielectric regions being sealed between the two adjacent substrates by the peripheral sealing band.

IPC Classes  ?

  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H01J 37/32 - Gas-filled discharge tubes

14.

METHOD OF MONITORING A SURFACE CONDITION OF A COMPONENT

      
Application Number 18116581
Status Pending
Filing Date 2023-03-02
First Publication Date 2023-06-29
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lindley, Jacob
  • Schmidt, Philip
  • Pizzella, Miranda
  • Everly, Mark D.

Abstract

A method for monitoring a surface condition of a component includes providing thermal energy to a component, determining a thermal response of the heater in response to providing the thermal energy, and determining a thermal characteristic of the component based on a reference thermal response and the thermal response. The method includes predicting the surface condition of the component based on the thermal characteristic and a predictive analytic model, where the predictive analytic model correlates the thermal characteristic of the component to an estimated surface condition of the component.

IPC Classes  ?

  • C23C 16/44 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition (CVD) processes characterised by the method of coating
  • G01N 25/20 - Investigating or analysing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/04 - Manufacturing

15.

Masterless distributed dynamic load management

      
Application Number 18103096
Grant Number 11909209
Status In Force
Filing Date 2023-01-30
First Publication Date 2023-06-08
Grant Date 2024-02-20
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor Schmidt, Philip S.

Abstract

A method of providing power, via a plurality of power control systems, includes forming, by at least two power control systems from among the plurality of power control systems, a power network and defining, by each power control system of the power network, a power allocation schedule for a power cycle using a dynamic load scheduling model. The power allocation schedule identifies one or more designated power control systems from among the at least two of the power control systems to provide power to a load during the power cycle. For at least portion of the power cycle, the method includes providing power to the load by the one or more designated power control systems of the power network based on the power allocation schedule.

IPC Classes  ?

  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network

16.

METHOD OF GENERATING A DIGITAL TWIN OF THE ENVIRONMENT OF INDUSTRIAL PROCESSES

      
Application Number 17989747
Status Pending
Filing Date 2022-11-18
First Publication Date 2023-05-25
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Yuan, Hanwen
  • Zhang, Sanhong
  • Brewer, Grant
  • Xu, Mengkai

Abstract

A method of generating a digital twin of an environment includes generating one or more mathematical-based variables based on a mathematical model of the environment and sensor data from one or more sensors of the environment, generating one or more machine learning-based variables based on a machine learning-based model of the environment and the sensor data, and stacking the one or more mathematical-based variables and the one or more machine learning-based variables based on a meta-learning model to generate a machine learning input for predicting a performance characteristic of the environment.

IPC Classes  ?

  • G06F 30/27 - Design optimisation, verification or simulation using machine learning, e.g. artificial intelligence, neural networks, support vector machines [SVM] or training a model
  • G05B 23/02 - Electric testing or monitoring

17.

METHOD OF GENERATING A DIGITAL TWIN OF THE ENVIRONMENT OF INDUSTRIAL PROCESSES

      
Application Number US2022050338
Publication Number 2023/091623
Status In Force
Filing Date 2022-11-18
Publication Date 2023-05-25
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Yuan, Hanwen
  • Zhang, Sanhong
  • Brewer, Grant
  • Xu, Mengkai

Abstract

A method of generating a digital twin of an environment (10) includes generating one or more mathematical-based variables based on a mathematical model (304) of the environment and sensor data from one or more sensors of the environment, generating one or more machine learning-based variables based on a machine learning-based model of the environment (308) and the sensor data, and stacking the one or more mathematical-based variables and the one or more machine learning-based variables based on a meta-learning model to generate a machine learning input (312) for predicting a performance characteristic of the environment (320).

IPC Classes  ?

  • G06F 30/27 - Design optimisation, verification or simulation using machine learning, e.g. artificial intelligence, neural networks, support vector machines [SVM] or training a model
  • G05B 17/02 - Systems involving the use of models or simulators of said systems electric

18.

CONTROL SYSTEM FOR CONTROLLING A HEATER

      
Application Number 18094072
Status Pending
Filing Date 2023-01-06
First Publication Date 2023-05-25
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lemke, John
  • Currie, Martin
  • Bohlinger, William
  • Breitlow, Stanton H.
  • Kidney, Adam
  • Peterson, Kurt
  • Hentges, James

Abstract

The present disclosure is directed toward a control system and method for controlling a heater system. The control system includes a plurality of zone control circuits, a primary controller, a plurality of power controllers, and a plurality of sensor controllers. The zone control circuits are operable to provide power to a plurality of heater zones of the heater system and to measure performance characteristics of the zones. The power controllers are coupled to the plurality of zone control circuits to control power to the plurality of zones. The sensor controllers monitor operation of the heater zones based on the performance characteristics. The primary controller is coupled to the power controllers and is configured to provide an operation set-point for each of the heater zones based on the performance characteristics.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • H05B 3/42 - Heating elements having the shape of rods or tubes non-flexible
  • G05D 23/19 - Control of temperature characterised by the use of electric means

19.

MULTI-ZONE AZIMUTHAL HEATER

      
Application Number 18096711
Status Pending
Filing Date 2023-01-13
First Publication Date 2023-05-18
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Smith, Kevin
  • Valachovic, Paul

Abstract

A heater assembly includes a substrate, a plurality of resistive heating elements disposed along a perimeter of the substrate, and a common ground electrical lead connected to at least some of the plurality of resistive heating elements and having a portion extending along the perimeter of the substrate. The plurality of resistive heating elements are independently controllable to provide azimuthal temperature control of the heater assembly.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

20.

MODULAR HEATER ASSEMBLY WITH INTERCHANGEABLE AUXILIARY SENSING JUNCTIONS

      
Application Number 18089037
Status Pending
Filing Date 2022-12-27
First Publication Date 2023-05-04
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Ohse, Jeremy
  • Schaefer, Douglas
  • Ellis, Eric

Abstract

A heater system is provided, which includes a plurality of heaters, a controller for supplying power to the plurality of heaters, a plurality sets of auxiliary wires extending from the plurality of heaters, and a wire harness for connecting the plurality sets of auxiliary wires to the controller. Each set of auxiliary wires includes three wires, two of the three wires being made of different materials and being joined to form a thermocouple junction, such that each of the plurality of heaters is operable to function as both a heater and a temperature sensor.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • G01K 7/02 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using thermoelectric elements, e.g. thermocouples
  • H05B 3/78 - Heating arrangements specially adapted for immersion heating
  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders

21.

THERMAL DIFFUSER FOR A SEMICONDUCTOR WAFER HOLDER

      
Application Number 17983643
Status Pending
Filing Date 2022-11-09
First Publication Date 2023-05-04
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Zhang, Sanhong
  • Ptasienski, Kevin
  • Wallinger, Martin
  • Parkinson, Blake

Abstract

A heating assembly includes a support member for supporting a target thereon, a diffuser layer attached to the support member, and a heater attached to the diffuser layer. The diffuser layer includes discrete diffuser segments separated by gaps. The discrete diffuser segments are made of the same material and are configured to allow a desired thermal gradient to be maintained between the discrete diffuser segments during heating of the target.

IPC Classes  ?

  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • C23C 24/04 - Impact or kinetic deposition of particles
  • H05B 3/14 - Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic

22.

SHAPED ELECTRICAL INTERCONNECTIONS FOR MULTI-LAYER HEATER CONSTRUCTIONS

      
Application Number 17497280
Status Pending
Filing Date 2021-10-08
First Publication Date 2023-04-13
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Michelsen, Julian
  • Wallinger, Martin
  • Teufl, Gernot

Abstract

An electrical interconnect for use in connecting layers of a multi-layer heater includes a shaped body having a lower end portion and an upper end portion. The lower end portion has a smaller contact area than a contact area of the upper end portion, and the contact area of the lower end portion is proximate a heating layer and the contact area of the upper end portion is proximate a routing layer.

IPC Classes  ?

  • H05B 3/28 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

23.

SENSOR SYSTEM AND INTEGRATED HEATER-SENSOR FOR MEASURING AND CONTROLLING PERFORMANCE OF A HEATER SYSTEM

      
Application Number 18080381
Status Pending
Filing Date 2022-12-13
First Publication Date 2023-04-13
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Ohse, Jeremy
  • Steinhauser, Louis P.
  • Everly, Mark
  • Bradshaw, Brett

Abstract

A heater system includes an integrated heater device and a control system. The integrated heater device includes a thermocouple for measuring temperature and one or more multiportion resistive elements that are operable as heaters to create a temperature differential between the fluid and air to detect the fluid, and as sensors to measure a fluid level. The control device operates the integrated heater device as a sensor or heater based on one or more performance characteristics of the heater system and self-calibrates the heater device.

IPC Classes  ?

  • G01K 13/00 - Thermometers specially adapted for specific purposes
  • H05B 3/48 - Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
  • G01F 23/24 - Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid
  • H05B 3/80 - Portable immersion heaters
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • H05B 3/00 - Ohmic-resistance heating
  • F24H 9/20 - Arrangement or mounting of control or safety devices
  • G01F 23/22 - Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water

24.

SHAPED ELECTRICAL INTERCONNECTIONS FOR MULTI-LAYER HEATER CONSTRUCTIONS

      
Application Number US2022045967
Publication Number 2023/059841
Status In Force
Filing Date 2022-10-07
Publication Date 2023-04-13
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Michelsen, Julian
  • Wallinger, Martin
  • Teufl, Gernot

Abstract

An electrical interconnect for use in connecting layers of a multi-layer heater includes a shaped body having a lower end portion and an upper end portion. The lower end portion has a smaller contact area than a contact area of the upper end portion, and the contact area of the lower end portion is proximate a heating layer and the contact area of the upper end portion is proximate a routing layer.

IPC Classes  ?

  • H05B 3/26 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

25.

METHOD AND SYSTEM FOR CALCULATING ELECTRICAL CHARACTERISTICS OF AN ELECTRIC HEATER

      
Application Number 17955629
Status Pending
Filing Date 2022-09-29
First Publication Date 2023-04-06
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Yender, Matthew
  • Breitlow, Stanton H.

Abstract

A method of controlling temperature of a heater including a resistive heating element includes measuring a voltage count and a current count based on data from an analog-digital converter (ADC) circuit of a sensor circuit, where the sensor circuit is electrically coupled to the heater. The method includes selecting one or more dynamic gain levels of the ADC from among a plurality of dynamic gain levels based on a shift gain correlation, determining a resistance of the resistive heating element based on the voltage count, the current count, and the one or more dynamic gain levels, and controlling power to the heater based on the resistance.

IPC Classes  ?

  • G01R 19/25 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof using digital measurement techniques
  • H05B 3/00 - Ohmic-resistance heating
  • G01R 19/257 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof using digital measurement techniques using analogue/digital converters of the type with comparison of different reference values with the value of voltage or current, e.g. using step-by-step method

26.

METHOD AND SYSTEM FOR CALCULATING ELECTRICAL CHARACTERISTICS OF AN ELECTRIC HEATER

      
Application Number US2022045128
Publication Number 2023/055863
Status In Force
Filing Date 2022-09-29
Publication Date 2023-04-06
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Yender, Matthew
  • Breitlow, Stanton, H.

Abstract

A method of controlling temperature of a heater including a resistive heating element includes measuring a voltage count and a current count based on data from an analog-digital converter (ADC) circuit of a sensor circuit, where the sensor circuit is electrically coupled to the heater. The method includes selecting one or more dynamic gain levels of the ADC from among a plurality of dynamic gain levels based on a shift gain correlation, determining a resistance of the resistive heating element based on the voltage count, the current count, and the one or more dynamic gain levels, and controlling power to the heater based on the resistance.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

27.

THERMOCOUPLE WITH BUILT-IN ERROR COMPENSATION

      
Application Number US2022044233
Publication Number 2023/049169
Status In Force
Filing Date 2022-09-21
Publication Date 2023-03-30
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Recupido, Don
  • Lindley, Jacob
  • Diaz, Fernando
  • Moy, William

Abstract

A temperature sensing system includes an outer casing, a thermocouple including a thermocouple junction, and a reference sensor. The thermocouple and the reference sensor are received within the outer casing. The reference sensor is disposed proximate an end of the thermocouple opposing the thermocouple junction and is configured to provide a reference temperature based on which a temperature measured by the thermocouple is determined.

IPC Classes  ?

  • G01K 7/12 - Arrangements with respect to the cold junction, e.g. preventing influence of temperature of surrounding air
  • G01K 7/13 - Circuits for cold-junction compensation

28.

HYBRID MODULAR WIRELESS SENSOR

      
Application Number 18071020
Status Pending
Filing Date 2022-11-29
First Publication Date 2023-03-23
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Phillips, James B.
  • Recupido, Don
  • Frost, Nathan
  • Brown, Randy Scott

Abstract

A wireless sensor assembly incudes a housing, a wireless power source, a wireless communication component, and firmware. The housing defines a first aperture for receiving an external sensor and a second aperture defining a communication port configured to receive a wire harness. The wireless communications component and the firmware are powered by the wireless power source. The wireless communications component is configured to be in electrical communication with the external sensor and transmit data from the external sensor to an external device. The firmware is configured to manage a rate of data transmittal from the wireless communications component to the external device. The wireless power source, the wireless communications component, and the firmware are mounted within the same housing. The data from the external sensor is transmitted from the external sensor wirelessly through the wireless communications component or through the wire harness to the external device for processing.

IPC Classes  ?

  • H04Q 9/00 - Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
  • H04L 41/082 - Configuration setting characterised by the conditions triggering a change of settings the condition being updates or upgrades of network functionality
  • G01D 11/24 - Housings
  • G01D 21/00 - Measuring or testing not otherwise provided for

29.

THERMOCOUPLE WITH BUILT-IN ERROR COMPENSATION

      
Application Number 17949677
Status Pending
Filing Date 2022-09-21
First Publication Date 2023-03-23
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Recupido, Don
  • Lindley, Jacob
  • Diaz, Fernando
  • Moy, William

Abstract

A temperature sensing system includes an outer casing, a thermocouple including a thermocouple junction, and a reference sensor. The thermocouple and the reference sensor are received within the outer casing. The reference sensor is disposed proximate an end of the thermocouple opposing the thermocouple junction and is configured to provide a reference temperature based on which a temperature measured by the thermocouple is determined.

IPC Classes  ?

  • G01K 7/02 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using thermoelectric elements, e.g. thermocouples
  • G01K 7/16 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using resistive elements

30.

Multiple zone heater

      
Application Number 17981962
Grant Number 11823890
Status In Force
Filing Date 2022-11-07
First Publication Date 2023-02-23
Grant Date 2023-11-21
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Elliot, Alfred Grant
  • Elliot, Brent Donald Alfred
  • Balma, Frank
  • Schuster, Richard Erich
  • Rex, Dennis George
  • Veytser, Alexander

Abstract

A multi-zone heater with a plurality of thermocouples such that different heater zones can be monitored for temperature independently. The independent thermocouples may have their leads routed out from the shaft of the heater in a channel that is closed with a joining process that results in hermetic seal adapted to withstand both the interior atmosphere of the shaft and the process chemicals in the process chamber. The thermocouple and its leads may be enclosed with a joining process in which a channel cover is brazed to the heater plate with aluminum.

IPC Classes  ?

  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • H05B 3/28 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material

31.

Continuous helical baffle heat exchanger

      
Application Number 17954447
Grant Number 11920878
Status In Force
Filing Date 2022-09-28
First Publication Date 2023-02-23
Grant Date 2024-03-05
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Tatavarthy, Satya
  • Dinauer, Ethan
  • Zhang, Sanhong
  • Boehmer, Scott H.
  • Yarbrough, Scott
  • Wilson, Jacob

Abstract

A heater includes a flow guide and electrical resistance heating elements. The flow guide defines a continuous geometric helicoid disposed about a longitudinal axis and defines perforations that extend in a longitudinal direction through a first longitudinal length of the geometric helicoid. The first longitudinal length is less than a full longitudinal length of the geometric helicoid. The electrical resistance heating elements extend through the perforations. For each electrical resistance heating element, a length of that electrical resistance heating element and a pitch of the geometric helicoid at a distal end of that electrical resistance heating element are such that the distal end of that electrical resistance heating element is a distance X from the geometric helicoid at the distal end of that electrical resistance heating element. The distance X is less than or equal to 40% of the pitch at the distal end of that electrical resistance heating element.

IPC Classes  ?

  • F28F 9/22 - Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
  • F28D 7/06 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits having a single U-bend
  • F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
  • F28F 9/013 - Auxiliary supports for elements for tubes or tube-assemblies

32.

Continuous helical baffle heat exchanger

      
Application Number 17954448
Grant Number 11913736
Status In Force
Filing Date 2022-09-28
First Publication Date 2023-02-23
Grant Date 2024-02-27
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Tatavarthy, Satya
  • Dinauer, Ethan
  • Zhang, Sanhong
  • Boehmer, Scott H.
  • Yarbrough, Scott
  • Bolton, Troy Ruben
  • Lilleland, John
  • Wilson, Jacob
  • Bange, Mike
  • Everly, Mark D.

Abstract

A heater includes a flow guide and a plurality of electrical resistance heating elements. The flow guide defines a continuous geometric helicoid disposed about a longitudinal axis of the heater assembly. The flow guide defines a predetermined pattern of perforations that extend in a longitudinal direction through a first longitudinal length of the geometric helicoid, the longitudinal direction being parallel to the longitudinal axis. The plurality of electrical resistance heating elements extend through the perforations. At least one electrical resistance heating element of the plurality of electrical resistance heating elements has a first region with a first watt density and a second region with a second watt density. The second region is located farther in the longitudinal direction than the first region. The second watt density is less than the first watt density.

IPC Classes  ?

  • F28F 9/22 - Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
  • F28F 9/013 - Auxiliary supports for elements for tubes or tube-assemblies
  • F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
  • F28D 7/06 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits having a single U-bend

33.

PROCESS FLANGE HEATER STANDOFF ASSEMBLY

      
Document Number 03228467
Status Pending
Filing Date 2022-08-09
Open to Public Date 2023-02-16
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • St. Clair, Curt
  • Lanham, Matthew T.
  • Gaulke, Ken
  • Abbott, John
  • Sinclair, Kenny

Abstract

A standoff assembly for use in terminating a plurality of resistive heaters disposed within a fluid vessel includes a pressure adapter plate, an electrical enclosure adapter plate, and a plurality of conduits. An end portion of each of the resistive heating elements extends through the pressure adapter plate. The electrical enclosure adapter plate is spaced apart from the pressure adapter plate to define a dry volume therebetween. The conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate. Each conduit is aligned concentrically with each of the resistive heating elements. An electrical termination portion of each resistive heating element is disposed within the conduit.

IPC Classes  ?

  • F24H 9/1818 - Arrangement or mounting of electric heating means
  • H05B 3/04 - Waterproof or air-tight seals for heaters

34.

PROCESS FLANGE HEATER STANDOFF ASSEMBLY

      
Application Number 17884067
Status Pending
Filing Date 2022-08-09
First Publication Date 2023-02-16
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • St.Clair, Curt
  • Lanham, Matthew T.
  • Gaulke, Ken
  • Abbott, John
  • Sinclair, Kenny

Abstract

A standoff assembly for use in terminating a plurality of resistive heaters disposed within a fluid vessel includes a pressure adapter plate, an electrical enclosure adapter plate, and a plurality of conduits. An end portion of each of the resistive heating elements extends through the pressure adapter plate. The electrical enclosure adapter plate is spaced apart from the pressure adapter plate to define a dry volume therebetween. The conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate. Each conduit is aligned concentrically with each of the resistive heating elements. An electrical termination portion of each resistive heating element is disposed within the conduit.

IPC Classes  ?

  • F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
  • H05B 3/82 - Fixedly-mounted immersion heaters

35.

PROCESS FLANGE HEATER STANDOFF ASSEMBLY

      
Application Number US2022039810
Publication Number 2023/018701
Status In Force
Filing Date 2022-08-09
Publication Date 2023-02-16
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • St. Clair, Curt
  • Lanham, Matthew, T.
  • Gaulke, Ken
  • Abbott, John
  • Sinclair, Kenny

Abstract

A standoff assembly for use in terminating a plurality of resistive heaters disposed within a fluid vessel includes a pressure adapter plate, an electrical enclosure adapter plate, and a plurality of conduits. An end portion of each of the resistive heating elements extends through the pressure adapter plate. The electrical enclosure adapter plate is spaced apart from the pressure adapter plate to define a dry volume therebetween. The conduits are secured to the pressure adapter plate and the electrical enclosure adapter plate. Each conduit is aligned concentrically with each of the resistive heating elements. An electrical termination portion of each resistive heating element is disposed within the conduit.

IPC Classes  ?

  • F24H 9/1818 - Arrangement or mounting of electric heating means
  • F24H 1/20 - Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
  • H05B 3/04 - Waterproof or air-tight seals for heaters
  • H05B 3/42 - Heating elements having the shape of rods or tubes non-flexible

36.

POWERSAFE

      
Serial Number 97778471
Status Pending
Filing Date 2023-02-02
Owner Watlow Electric Manufacturing Company ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Apparatus and instruments for conducting, switching, transforming, accumulating, regulating or controlling the distribution or use of electric current; Apparatus and instruments for conveying, distributing, transforming, storing, regulating or controlling electric current; Electric transformers; Electric control devices for heating and energy management; Electric control devices for heating management; Electric voltage transformers; Electrical transformers; Electrical resistance heating wires and electrical controllers therefor; Electronic control circuits for electric heaters

37.

POWER CONVERTER FOR A THERMAL SYSTEM

      
Application Number 17957247
Status Pending
Filing Date 2022-09-30
First Publication Date 2023-01-26
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Breitlow, Stanton H.
  • Lemke, John F.
  • Hentges, James
  • Ness, Keith Douglas
  • Ellis, Eric
  • Bohlinger, William
  • Yender, Matthew
  • Mccluskey, Dean R.

Abstract

A control system for controlling an adjustable output voltage provided to a heater includes a controller configured to determine an input parameter based on an electrical characteristic of the heater, where the heater includes a resistive heating element that is operable to emit heat and as a sensor. The controller is further configured to determine an output voltage for the heater based on the input parameter and a desired setpoint, and to transmit a signal to a power converter to generate the output voltage. The desired setpoint is based on an operational state of the heater, and the input parameter includes data indicative of a temperature of the resistive heating element that is determined based on the electrical characteristic.

IPC Classes  ?

  • G01R 19/22 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof using conversion of ac into dc
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • F24D 11/02 - Central heating systems using heat accumulated in storage masses using heat pumps
  • G01R 19/165 - Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
  • G01R 19/257 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof using digital measurement techniques using analogue/digital converters of the type with comparison of different reference values with the value of voltage or current, e.g. using step-by-step method

38.

Continuous helical baffle heat exchanger

      
Application Number 17954444
Grant Number 11808534
Status In Force
Filing Date 2022-09-28
First Publication Date 2023-01-19
Grant Date 2023-11-07
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Tatavarthy, Satya
  • Dinauer, Ethan
  • Zhang, Sanhong
  • Boehmer, Scott H.

Abstract

A heater assembly includes a flow guide and a plurality of electrical resistance heating elements. The flow guide defines a continuous geometric helicoid disposed about a longitudinal axis of the heater assembly. The flow guide defines a predetermined pattern of perforations that extend in a longitudinal direction through a first longitudinal length of the geometric helicoid. The longitudinal direction is parallel to the longitudinal axis. The geometric helicoid has a first pitch at a first zone along the longitudinal axis and a second pitch at a second zone along the longitudinal axis. The second pitch is shorter than the first pitch. The electrical resistance heating elements extend through the perforations.

IPC Classes  ?

  • F28F 9/22 - Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
  • F28F 9/013 - Auxiliary supports for elements for tubes or tube-assemblies
  • F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
  • F28D 7/06 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits having a single U-bend

39.

Virtual sensing system

      
Application Number 17902243
Grant Number 11795857
Status In Force
Filing Date 2022-09-02
First Publication Date 2023-01-05
Grant Date 2023-10-24
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Pradun, James N.
  • Zhang, Sanhong
  • Quandt, Jeremy J.
  • Culbertson, David P.
  • Khair, Magdi

Abstract

A heating system includes at least one electric heater disposed within a fluid flow system and a control device that is configured to determine a temperature of the at least one electric heater based on a model, at least one fluid flow system input, and at least one heater input. The at least one heater input includes at least one physical characteristic of the heating system, the at least one physical characteristic includes at least one of a resistance wire diameter, a heater insulation thickness, a heater sheath thickness, a conductivity, a specific heat and density of the material of the heater, an emissivity of the heater and the fluid flow pathway, and combinations thereof. The control device is configured to provide power to the at least one electric heater based on the temperature of the at least one electric heater.

IPC Classes  ?

  • F01N 9/00 - Electrical control of exhaust gas treating apparatus
  • F01N 11/00 - Monitoring or diagnostic devices for exhaust-gas treatment apparatus
  • F01N 3/027 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating
  • G01F 1/68 - Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • F01N 13/00 - Exhaust or silencing apparatus characterised by constructional features
  • F02D 41/02 - Circuit arrangements for generating control signals
  • F02D 41/14 - Introducing closed-loop corrections
  • G05D 23/185 - Control of temperature with auxiliary non-electric power
  • F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
  • F02D 41/22 - Safety or indicating devices for abnormal conditions
  • G01M 15/05 - Testing internal-combustion engines by combined monitoring of two or more different engine parameters
  • G07C 5/08 - Registering or indicating performance data other than driving, working, idle, or waiting time, with or without registering driving, working, idle, or waiting time
  • H05B 3/20 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
  • H05B 3/40 - Heating elements having the shape of rods or tubes
  • G01K 7/16 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using resistive elements
  • G05D 23/24 - Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element having a resistance varying with temperature, e.g. thermistor
  • G05D 23/30 - Automatic controllers with an auxiliary heating device affecting the sensing element, e.g. for anticipating change of temperature
  • H05B 3/14 - Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
  • G01F 1/86 - Indirect mass flowmeters, e.g. measuring volume flow and density, temperature, or pressure
  • H05B 3/18 - Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being embedded in an insulating material
  • H05B 3/00 - Ohmic-resistance heating
  • F01N 3/023 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
  • F01N 3/10 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
  • F01N 3/021 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
  • F01N 3/08 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
  • H01C 7/02 - Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
  • H01C 7/04 - Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having negative temperature coefficient

40.

Insulation block

      
Application Number 29794540
Grant Number D0974299
Status In Force
Filing Date 2021-06-14
First Publication Date 2023-01-03
Grant Date 2023-01-03
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Ohse, Jeremy
  • Ellis, Eric

41.

Insulation block

      
Application Number 29794541
Grant Number D0974300
Status In Force
Filing Date 2021-06-14
First Publication Date 2023-01-03
Grant Date 2023-01-03
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Ohse, Jeremy
  • Ellis, Eric

42.

ELECTRIC HEATER SYSTEM

      
Application Number 17841986
Status Pending
Filing Date 2022-06-16
First Publication Date 2022-12-22
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Juliano, Rolando
  • Paderayon, Ni-Ñen
  • Cabahug, Dyson
  • Del Campo, Rhea A.
  • Nellas, Melannie

Abstract

An electric heater system includes an inlet, an outlet, a plurality of heat exchanger assemblies, and one or more connectors. The plurality of heat exchanger assemblies are connected in series. Each heat exchanger assembly includes a vessel, heating elements disposed within the vessel, and a fluid guide member. The connectors secure the vessels of the plurality of heat exchanger assemblies to each other. The connectors are also in fluid communication with the vessels. Fluid entering the inlet flows through the heat exchanger assemblies and through one or more connectors where it exits the outlet. The fluid guide members of the heat exchanger assemblies are of different or the same combinations to generate a predetermined pressure drop between the inlet and the outlet.

IPC Classes  ?

  • F24H 9/00 - FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL - Details
  • F28D 7/16 - Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
  • F24H 3/04 - Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element

43.

ELECTRIC HEATER SYSTEM

      
Application Number US2022033764
Publication Number 2022/266306
Status In Force
Filing Date 2022-06-16
Publication Date 2022-12-22
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Juliano, Rolando
  • Paderayon, Ni-Nen
  • Cabahug, Dyson
  • Del Campo, Rhea, A.
  • Nellas, Melannie

Abstract

An electric heater system includes an inlet, an outlet, a plurality of heat exchanger assemblies, and one or more connectors. The plurality of heat exchanger assemblies are connected in series. Each heat exchanger assembly includes a vessel, heating elements disposed within the vessel, and a fluid guide member. The connectors secure the vessels of the plurality of heat exchanger assemblies to each other. The connectors are also in fluid communication with the vessels. Fluid entering the inlet flows through the heat exchanger assemblies and through one or more connectors where it exits the outlet. The fluid guide members of the heat exchanger assemblies are of different or the same combinations to generate a predetermined pressure drop between the inlet and the outlet.

IPC Classes  ?

  • F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
  • F24H 9/00 - FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL - Details

44.

COLD CONDUIT INSULATION DEVICE

      
Application Number 17836307
Status Pending
Filing Date 2022-06-09
First Publication Date 2022-12-15
Owner Watlow Electric Manufacturing Company (USA)
Inventor Lilleland, John

Abstract

A thermal insulation structure includes an insulation layer having a first surface proximate a cooling device and a second surface opposing the first surface. A heater is disposed proximate the second surface, and a protective layer is disposed proximate the heater layer such that the heater layer is disposed between the insulation layer and the protective layer. The heater layer is configured to reduce frost or ice buildup on an exterior surface of the insulation layer.

IPC Classes  ?

  • F28F 21/08 - Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal

45.

COLD CONDUIT INSULATION DEVICE

      
Application Number US2022032788
Publication Number 2022/261289
Status In Force
Filing Date 2022-06-09
Publication Date 2022-12-15
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor Lilleland, John

Abstract

A thermal insulation structure includes an insulation layer having a first surface proximate a cooling device and a second surface opposing the first surface. A heater is disposed proximate the second surface, and a protective layer is disposed proximate the heater layer such that the heater layer is disposed between the insulation layer and the protective layer. The heater layer is configured to reduce frost or ice buildup on an exterior surface of the insulation layer.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

46.

High power density insulated exhaust heating system

      
Application Number 17873224
Grant Number 11686232
Status In Force
Filing Date 2022-07-26
First Publication Date 2022-11-10
Grant Date 2023-06-27
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Everly, Mark D.
  • Ohse, Jeremy
  • Culbertson, David P.
  • Williams, Richard T.
  • Jambor, George
  • Wilson, Jacob

Abstract

An exhaust gas heating unit for an engine includes a housing and a heating element. The housing includes a tubular peripheral wall and has an interior hollow space. The heating element has first and second ends and extends longitudinally therebetween to form a spiral shape within the interior hollow space. The heating element includes a thermally conductive sheath, an electrically conductive resistance element that extends longitudinally within the external sheath, and an electrically insulating material disposed about the resistance element between the resistance element and the sheath. A heat transfer member is positioned within the interior hollow space and is formed from one or more strips of thermally conductive material. The strips contact the external sheath at a plurality of locations between the first end and the second end. The heat transfer member has a corrugated shape that follows the spiral shape of the heating element.

IPC Classes  ?

  • F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
  • F01N 3/027 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating
  • F23G 7/00 - Methods or apparatus, e.g. incinerators, specially adapted for combustion of specific waste or low grade fuels, e.g. chemicals
  • H05B 3/48 - Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material

47.

High power density insulated exhaust heating system

      
Application Number 17873227
Grant Number 11913365
Status In Force
Filing Date 2022-07-26
First Publication Date 2022-11-10
Grant Date 2024-02-27
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Everly, Mark D.
  • Ohse, Jeremy
  • Culbertson, David P.
  • Williams, Richard T.
  • Jambor, George
  • Wilson, Jacob

Abstract

An exhaust gas heater system for an exhaust system of an internal combustion engine includes a housing and a heating element. The housing includes an outer peripheral wall disposed about a central axis and defining an interior hollow space configured to receive exhaust gas from an exhaust pipe of the exhaust system such that the exhaust gas flows through the interior hollow space. The heating element is positioned within the hollow space and including a first end and a second end. The heating element forms a zig-zag shape extending in a radial direction relative to the central axis.

IPC Classes  ?

  • F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
  • F01N 3/027 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating
  • F23G 7/00 - Methods or apparatus, e.g. incinerators, specially adapted for combustion of specific waste or low grade fuels, e.g. chemicals
  • H05B 3/48 - Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material

48.

METAL HEATER ASSEMBLY WITH EMBEDDED RESISTIVE HEATERS

      
Application Number 17736185
Status Pending
Filing Date 2022-05-04
First Publication Date 2022-11-10
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Bhatnagar, Ashish
  • Elliot, Brent

Abstract

A metal heater includes a metal substrate with a groove, a resistive heater disposed within the groove, and a fill metal disposed over the resistive heater and substantially filling the groove, wherein the fill metal has a lower melting temperature than the metal substrate. The fill metal can be indium and a cover plate can be bonded to the metal substrate and over the indium. A method of manufacturing the metal heater and a method of operating the metal heater are also provided.

IPC Classes  ?

  • H05B 3/12 - Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders
  • H05B 3/56 - Heating cables
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

49.

METAL HEATER ASSEMBLY WITH EMBEDDED RESISTIVE HEATERS

      
Application Number US2022027576
Publication Number 2022/235728
Status In Force
Filing Date 2022-05-04
Publication Date 2022-11-10
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Bhatnagar, Ashish
  • Elliot, Brent

Abstract

A metal heater includes a metal substrate with a groove, a resistive heater disposed within the groove, and a fill metal disposed over the resistive heater and substantially filling the groove, wherein the fill metal has a lower melting temperature than the metal substrate. The fill metal can be indium and a cover plate can be bonded to the metal substrate and over the indium. A method of manufacturing the metal heater and a method of operating the metal heater are also provided.

IPC Classes  ?

  • H05B 3/24 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor being self-supporting

50.

Multi-zone pedestal heater having a routing layer

      
Application Number 17832890
Grant Number 11895741
Status In Force
Filing Date 2022-06-06
First Publication Date 2022-10-20
Grant Date 2024-02-06
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Ptasienski, Kevin
  • Breitlow, Stanton Hopkins
  • Nosrati, Mohammad
  • Smith, Kevin
  • Phillips, Brittany
  • Ames, Ken
  • Margavio, Patrick
  • English, Kurt

Abstract

A support pedestal includes a support member including a resistive layer having a plurality of zones, a routing layer, and a plurality of conductive vias. The plurality of zones are defined by a plurality of independently controllable resistive heating elements. The resistive layer and the routing layer are disposed in different planes of the support member and are connected by the plurality of conductive vias.

IPC Classes  ?

  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders
  • H05B 3/28 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 23/485 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements consisting of lead-in layers inseparably applied to the semiconductor body consisting of layered constructions comprising conductive layers and insulating layers, e.g. planar contacts
  • C23C 16/458 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition (CVD) processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

51.

Industrial control projective capacitive touch interface

      
Application Number 17833051
Grant Number 11528823
Status In Force
Filing Date 2022-06-06
First Publication Date 2022-09-22
Grant Date 2022-12-13
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Hoven, Mark
  • Borkowski, Andrew
  • Wadewitz, Bret
  • Pape, Robert A.
  • Quandt, Jeremy J.
  • Von Arx, Theodore
  • Johannes, Austin
  • White, Stephen

Abstract

An industrial control device includes a display, a body, a first sensor, and a controller. The body includes a facia wall, an inner shroud, and an outer shroud. The facia wall includes a window that is a transparent material aligned to permit the display to be viewed through the window. The inner shroud extends rearward from a rear side of the facia wall. The outer shroud is disposed about the inner shroud and extends rearward from the rear side of the facia wall and is spaced apart from the inner shroud to define a cavity. A seal member is within the cavity forms a seal with a facia plate disposed about the inner shroud. The first sensor detects contact with a front surface of the facia wall. The controller is coupled to an output of the first sensor. The controller is coupled to the display and controls the display.

IPC Classes  ?

  • H05K 7/14 - Mounting supporting structure in casing or on frame or rack
  • G06F 3/041 - Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
  • G06F 3/044 - Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
  • H01R 13/514 - Bases; Cases formed as a modular block or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them

52.

HEATER BUNDLES FOR THERMAL GRADIENT COMPENSATION

      
Document Number 03151354
Status Pending
Filing Date 2022-03-09
Open to Public Date 2022-09-10
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor Everly, Mark

Abstract

A heater bundle includes a plurality of heater assemblies, at least one of the heater assemblies including a plurality of heater units, at least one of the heater units defining at least one independently controlled heating zone. A thermal provision is configured to modify a thermal conductance along a length of the at least one heater assembly to compensate for non-uniform temperatures within at least one heater unit. The heater bundle includes a power supply device including a controller configured to modulate power to the independently controlled heating zone through the power conductors based on the determined temperature to provide a desired power output along a length of at least one heater assembly.

IPC Classes  ?

  • F24H 9/1818 - Arrangement or mounting of electric heating means
  • F24H 15/128 - Preventing overheating
  • F24H 15/25 - Temperature of the heat-generating means in the heater
  • F24H 15/37 - Control of heat-generating means in heaters of electric heaters
  • G05D 23/19 - Control of temperature characterised by the use of electric means
  • H05B 3/00 - Ohmic-resistance heating

53.

HEATER BUNDLES HAVING VIRTUAL SENSING FOR THERMAL GRADIENT COMPENSATION

      
Document Number 03151374
Status Pending
Filing Date 2022-03-09
Open to Public Date 2022-09-10
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Everly, Mark
  • Quandt, Jeremy
  • Jystad, Steven T.

Abstract

A system includes a heater bundle having at least one heater assembly with a plurality of heater units. At least one of the heater units defines at least one independently controlled heating zone, and a plurality of power conductors are electrically connected to the heater units. A power supply device includes a controller configured to modulate power to the at least one independently controlled heating zone through the power conductors, and the controller is configured to calculate temperature within the at least one heater unit based on a predefined model and at least one input, and the controller modulates power to the at least one heater unit based on the calculated temperature.

IPC Classes  ?

  • F24H 9/1818 - Arrangement or mounting of electric heating means
  • F24H 15/128 - Preventing overheating
  • F24H 15/25 - Temperature of the heat-generating means in the heater
  • F24H 15/37 - Control of heat-generating means in heaters of electric heaters
  • G05D 23/19 - Control of temperature characterised by the use of electric means
  • H05B 3/00 - Ohmic-resistance heating

54.

HEATER BUNDLES HAVING VARIABLE POWER OUTPUT WITHIN ZONES

      
Document Number 03151362
Status Pending
Filing Date 2022-03-09
Open to Public Date 2022-09-10
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Everly, Mark
  • Boehmer, Scott

Abstract

A heater system includes a heater bundle with heater assemblies, at least one of the heater assemblies having a plurality of heater units, at least one heater unit having an independently controlled heating zone, and the at least one heater assembly having a physical construction configured to deliver a variable power output per unit length along a length of the at least one heater assembly. A plurality of power conductors are electrically connected to the plurality of heater units and the heater system further includes a means for determining temperature. A power supply device includes a controller configured to modulate power to the independently controlled heating zone through the power conductors based on the determined temperature to provide a desired power output along a length of the at least one heater assembly.

IPC Classes  ?

  • F24H 9/1818 - Arrangement or mounting of electric heating means
  • F24H 15/128 - Preventing overheating
  • F24H 15/25 - Temperature of the heat-generating means in the heater
  • F24H 15/37 - Control of heat-generating means in heaters of electric heaters
  • G05D 23/19 - Control of temperature characterised by the use of electric means
  • H05B 3/00 - Ohmic-resistance heating

55.

HEATER BUNDLES WITH LOCAL POWER SWITCHING

      
Document Number 03151372
Status Pending
Filing Date 2022-03-09
Open to Public Date 2022-09-10
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Everly, Mark
  • Smith, Trevor
  • Spooler, Jacob

Abstract

A heater system includes a heater bundle. The heater bundle includes at least one heater assembly, where the heater assembly includes a plurality of heater units, and more than one of the heater units defines at least one independently controlled heating zone. The heater bundle includes a plurality of power conductors electrically connected to the independently controlled heating zone. The heater system includes means for determining temperature and at least one power switch, the power switch disposed proximate the heater bundle. The heater system includes at least one controller configured to modulate power to the independently controlled heating zones through the power conductors based on the determined temperature to provide a desired power output along a length of the heater assembly. The controller is configured to provide power to the power switch.

IPC Classes  ?

  • F24H 9/1818 - Arrangement or mounting of electric heating means
  • F24H 15/128 - Preventing overheating
  • F24H 15/25 - Temperature of the heat-generating means in the heater
  • F24H 15/37 - Control of heat-generating means in heaters of electric heaters
  • G05D 23/19 - Control of temperature characterised by the use of electric means
  • H05B 3/00 - Ohmic-resistance heating

56.

CABLE HEATER ASSEMBLY WITH CABLE END ADAPTER SYSTEM

      
Application Number US2022017876
Publication Number 2022/182974
Status In Force
Filing Date 2022-02-25
Publication Date 2022-09-01
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Valachovic, Paul, M.
  • Eshelman, Bridget
  • Bradshaw, Brett

Abstract

A cable heater assembly includes a cable heater and an adapter system. The cable heater includes an outer sheath and a conductor. A portion of the conductor is exposed from the outer sheath. The adapter system includes an adapter body mounted to an end of the cable heater and a cap joined to the adapter body to enclose the portion of the conductor inside the cap.

IPC Classes  ?

57.

CABLE HEATER ASSEMBLY WITH CABLE END ADAPTER SYSTEM

      
Application Number 17680862
Status Pending
Filing Date 2022-02-25
First Publication Date 2022-09-01
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Valachovic, Paul M.
  • Eshelman, Bridget
  • Bradshaw, Brett

Abstract

A cable heater assembly includes a cable heater and an adapter system. The cable heater includes an outer sheath and a conductor. A portion of the conductor is exposed from the outer sheath. The adapter system includes an adapter body mounted to an end of the cable heater and a cap joined to the adapter body to enclose the portion of the conductor inside the cap.

IPC Classes  ?

  • H01B 7/42 - Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
  • H05B 3/56 - Heating cables

58.

HIGH DYNAMIC TEMPERATURE CONTROL SYSTEM

      
Application Number 17682622
Status Pending
Filing Date 2022-02-28
First Publication Date 2022-08-25
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Wallinger, Martin
  • Schefbänker, Gerhard
  • Pöschl, Wolfgang
  • Antosch, Gernot
  • Lehnert, Reinhardt
  • Kübler, Michael
  • Burr, August

Abstract

A molding system is provided, which includes at least one mold part and a heating and cooling module. The at least one mold part defines a mold cavity having an opening. The heating and cooling module is inserted into the opening to close the mold cavity. The heating and cooling module includes a die insert defining a mold surface, a layered heater for heating the mold surface, and a cooling unit for cooling the mold surface. The layered heater is disposed between the die insert and the cooling unit and includes functional layers formed directly on a surface of the cooling unit or a surface of the die insert opposite to the mold surface by using layered or layering processes selected from a group consisting of thick film, thin film, thermal spray and sol-gel processes.

IPC Classes  ?

  • B29C 33/02 - SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING - Details thereof or accessories therefor with incorporated heating or cooling means
  • H05B 3/28 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material

59.

METHOD AND SYSTEM FOR DETECTING AND DIAGNOSING FLUID LINE LEAKAGE FOR INDUSTRIAL SYSTEMS

      
Application Number US2022012924
Publication Number 2022/159453
Status In Force
Filing Date 2022-01-19
Publication Date 2022-07-28
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Johnston, Robert E.
  • Gander, Daniel
  • Hogard, Chelsea
  • Pizzella, Miranda
  • Selvy, Andrew D.

Abstract

A method of detecting a leak-induced abnormal condition in a fluid line system having a plurality of heaters includes determining a plurality of temperature characteristics at a plurality of locations of the fluid line system, where each temperature from among the plurality of temperature characteristics is associated with at least one heater from among the plurality of heaters and monitoring, for each of the plurality of heaters, an electrical characteristic of the heater. The method includes determining the leak-induced abnormal condition is present within the fluid line system in response to the electrical characteristic of a given heater from among the plurality of heaters and the temperature characteristic associated with the given heater satisfying a temperature-and-electrical characteristics (TEC) deviation condition and performing a corrective action in response to determining the leak-induced abnormal condition is present.

IPC Classes  ?

  • G01M 3/00 - Investigating fluid tightness of structures

60.

Method and system for detecting and diagnosing fluid line leakage for industrial systems

      
Application Number 17578975
Grant Number 11740152
Status In Force
Filing Date 2022-01-19
First Publication Date 2022-07-21
Grant Date 2023-08-29
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Johnston, Robert E.
  • Gander, Daniel
  • Hogard, Chelsea
  • Pizzella, Miranda
  • Selvy, Andrew D.

Abstract

A method of detecting a leak-induced abnormal condition in a fluid line system having a plurality of heaters includes determining a plurality of temperature characteristics at a plurality of locations of the fluid line system, where each temperature from among the plurality of temperature characteristics is associated with at least one heater from among the plurality of heaters and monitoring, for each of the plurality of heaters, an electrical characteristic of the heater. The method includes determining the leak-induced abnormal condition is present within the fluid line system in response to the electrical characteristic of a given heater from among the plurality of heaters and the temperature characteristic associated with the given heater satisfying a temperature-and-electrical characteristics (TEC) deviation condition and performing a corrective action in response to determining the leak-induced abnormal condition is present.

IPC Classes  ?

  • G01M 3/18 - Investigating fluid tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means for valves
  • G01M 3/00 - Investigating fluid tightness of structures
  • G01M 3/28 - Investigating fluid tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for valves

61.

Masterless distributed dynamic load management

      
Application Number 17572799
Grant Number 11569661
Status In Force
Filing Date 2022-01-11
First Publication Date 2022-07-14
Grant Date 2023-01-31
Owner Watlow Electric Manufacturing Company (USA)
Inventor Schmidt, Philip S.

Abstract

A method of providing power via a plurality of power control systems forming a power network is provided. Each power control system includes a power controller and a power switch operable by the power controller. The method includes defining, by each power controller of the power network, a power allocation schedule for a power cycle using a dynamic load scheduling model based on a members list of the power network. The power cycle is divided into a plurality of power units, and the power allocation schedule identifies one or more designated power control systems from among the plurality of power control systems to provide power to a load during each of the power units. For the power cycle, the method includes providing power to the load by the one or more designated power control systems during a respective power unit based on the power allocation schedule.

IPC Classes  ?

  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network

62.

MASTERLESS DISTRIBUTED DYNAMIC LOAD MANAGEMENT

      
Application Number US2022011902
Publication Number 2022/150739
Status In Force
Filing Date 2022-01-11
Publication Date 2022-07-14
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor Schmidt, Philip, S.

Abstract

A method of providing power via a plurality of power control systems forming a power network is provided. Each power control system includes a power controller and a power switch operable by the power controller. The method includes defining, by each power controller of the power network, a power allocation schedule for a power cycle using a dynamic load scheduling model based on a members list of the power network. The power cycle is divided into a plurality of power units, and the power allocation schedule identifies one or more designated power control systems from among the plurality of power control systems to provide power to a load during each of the power units. For the power cycle, the method includes providing power to the load by the one or more designated power control systems during a respective power unit based on the power allocation schedule.

IPC Classes  ?

  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks

63.

TEMPERATURE DETECTOR PROBE WITH THERMAL ISOLATION

      
Application Number 17700582
Status Pending
Filing Date 2022-03-22
First Publication Date 2022-07-07
Owner Watlow Electric Manufacturing Company (USA)
Inventor Lilleland, John

Abstract

The present disclosure is directed toward a temperature detector probe that includes a housing, a pair of electrical connectors, a support cap, and a sensor. The housing defines a bore longitudinally extending through the housing, and the pair of electrical connectors extend through the bore. The support cap is disposed at a first end portion of the housing. The sensor is provided on the support cap and is electrically coupled to the pair of electrical connectors. The support cap is positioned between the pair of electrical connectors and the support cap.

IPC Classes  ?

  • G01K 7/02 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using thermoelectric elements, e.g. thermocouples
  • G01K 1/16 - Special arrangements for conducting heat from the object to the sensitive element
  • G01K 1/143 - Supports; Fastening devices; Arrangements for mounting thermometers in particular locations for measuring surface temperatures
  • G01K 1/08 - Protective devices, e.g. casings
  • G01K 1/14 - Supports; Fastening devices; Arrangements for mounting thermometers in particular locations

64.

MULTI-ZONE PEDESTAL HEATER WITHOUT VIAS

      
Application Number 17696486
Status Pending
Filing Date 2022-03-16
First Publication Date 2022-06-30
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Ptasienski, Kevin
  • Breitlow, Stanton Hopkins
  • Nosrati, Mohammad
  • Smith, Kevin
  • Phillips, Brittany
  • Ames, Ken
  • Margavio, Patrick
  • English, Kurt

Abstract

A support pedestal includes a substrate, a plurality of resistive heating elements disposed on the substrate and defining a plurality of heating zones, and electric terminals disposed at a central region of the substrate. At least one of the electric terminals is connected to at least two of the plurality of resistive heating elements.

IPC Classes  ?

  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders
  • H05B 3/28 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 23/485 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements consisting of lead-in layers inseparably applied to the semiconductor body consisting of layered constructions comprising conductive layers and insulating layers, e.g. planar contacts
  • C23C 16/458 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition (CVD) processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

65.

ENCAPSULATED BUS CIRCUIT FOR FLUID HEATING SYSTEMS

      
Application Number US2021064829
Publication Number 2022/140526
Status In Force
Filing Date 2021-12-22
Publication Date 2022-06-30
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lindley, Jacob, R.
  • Everly, Mark, D.
  • Jones, Michael, A.
  • Long, Dennis, P.
  • Boehmer, Scott, H.
  • Schmidt, Philip, S.

Abstract

A termination assembly for a heater assembly includes a plurality of resistive heaters (26) arranged in discrete power phases, each resistive heater comprising a resistive heating element surrounded by dielectric material and a sheath. The termination assembly includes a plurality of electrically nonconductive members (76). Each electrically nonconductive member (76) includes a plurality of apertures configured to receive power pins (80) of the plurality of resistive heaters. The termination assembly includes a plurality of connectors (82) configured to connect the power pins to the electrically nonconductive members. Each electrically nonconductive member includes a number of the plurality of connectors corresponding to a number of power pins being terminated. The termination assembly includes an electrical circuit (85) embedded in or disposed on at least one of the plurality of electrically nonconductive members.

IPC Classes  ?

  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders
  • F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
  • H05B 3/42 - Heating elements having the shape of rods or tubes non-flexible

66.

ENCAPSULATED BUS CIRCUIT FOR FLUID HEATING SYSTEMS

      
Application Number 17558956
Status Pending
Filing Date 2021-12-22
First Publication Date 2022-06-23
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lindley, Jacob R.
  • Everly, Mark D.
  • Jones, Michael A.
  • Long, Dennis P.
  • Boehmer, Scott H.
  • Schmidt, Philip S.

Abstract

A termination assembly for a heater assembly includes a plurality of resistive heaters arranged in discrete power phases, each resistive heater comprising a resistive heating element surrounded by dielectric material and a sheath. The termination assembly includes a plurality of electrically nonconductive members. Each electrically nonconductive member includes a plurality of apertures configured to receive power pins of the plurality of resistive heaters. The termination assembly includes a plurality of connectors configured to connect the power pins to the electrically nonconductive members. Each electrically nonconductive member includes a number of the plurality of connectors corresponding to a number of power pins being terminated. The termination assembly includes an electrical circuit embedded in or disposed on at least one of the plurality of electrically nonconductive members.

IPC Classes  ?

  • F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
  • F24H 15/407 - Control of fluid heaters characterised by the type of controllers using electrical switching, e.g. TRIAC
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

67.

THERMAL DYNAMIC RESPONSE SENSING SYSTEMS FOR HEATERS

      
Application Number 17686818
Status Pending
Filing Date 2022-03-04
First Publication Date 2022-06-16
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor Steinhauser, Louis P.

Abstract

A method includes: emitting, by a controller, a stimulus at a heating surface of a heater assembly, the stimulus causing a disturbance to a predetermined temperature of the heating surface, wherein the heater assembly has the heating surface and a plurality of heating elements for heating a heating target; receiving, by a control system from the controller, stimulus information; and controlling, by the control system, the heater assembly to maintain a predetermined temperature profile on the heating surface based on the stimulus information from the controller.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H05B 3/22 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping

68.

METHOD FOR JOINING QUARTZ PIECES AND QUARTZ ELECTRODES AND OTHER DEVICES OF JOINED QUARTZ

      
Application Number 17532988
Status Pending
Filing Date 2021-11-22
First Publication Date 2022-05-12
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Elliot, Brent
  • Hussen, Guleid
  • Stephens, Jason
  • Parker, Michael

Abstract

A method for joining quartz pieces using metallic aluminum as the joining element. The aluminum may be placed between two quartz pieces and the assembly may be heated in the range of 500 C to 650 C. The joining atmosphere may be non-oxygenated. A method for the joining of quartz pieces which may include barrier layers on the quartz pieces. The barrier layers may be impervious to aluminum diffusion and may be of a metal oxide or metal nitride. The quartz pieces with the barrier layers may then be joined at temperatures higher than 650 C and less than 1200 C. A device such as an RF antenna or electrode in support of semiconductor processing using joined quartz pieces wherein the aluminum joining layer which has joined the pieces and also functions as antenna electrode.

IPC Classes  ?

  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • B32B 17/06 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 15/04 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 37/04 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
  • H01J 37/32 - Gas-filled discharge tubes

69.

Low profile surface temperature sensor

      
Application Number 17582303
Grant Number 11808642
Status In Force
Filing Date 2022-01-24
First Publication Date 2022-05-12
Grant Date 2023-11-07
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Stricker, Kit
  • Volbrecht, Art
  • Hoff, Joe

Abstract

A temperature sensing unit is provided, which includes a temperature sensor for measuring a temperature of an object and a mounting member. The temperature sensor includes a portion bendable to conform to an outer surface of the object. The mounting member has ends attached to opposing ends of the portion of the temperature sensor and securing the temperature sensor on the object.

IPC Classes  ?

  • G01K 7/02 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using thermoelectric elements, e.g. thermocouples
  • G01K 1/143 - Supports; Fastening devices; Arrangements for mounting thermometers in particular locations for measuring surface temperatures
  • G01K 7/04 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using thermoelectric elements, e.g. thermocouples the object to be measured not forming one of the thermoelectric materials

70.

Semiconductor substrate support with multiple electrodes and method for making same

      
Application Number 17583483
Grant Number 11712745
Status In Force
Filing Date 2022-01-25
First Publication Date 2022-05-12
Grant Date 2023-08-01
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Parker, Michael
  • Elliot, Alfred Grant
  • Elliot, Brent Donald Alfred
  • Balma, Frank
  • Schuster, Richard Erich
  • Rex, Dennis George
  • Veytser, Alexander

Abstract

A method for manufacturing an electrostatic chuck with multiple chucking electrodes made of ceramic pieces using metallic aluminum as the joining. The aluminum may be placed between two pieces and the assembly may be heated in the range of 770 C to 1200 C. The joining atmosphere may be non-oxygenated. After joining the exclusions in the electrode pattern may be machined by also machining through one of the plate layers. The machined exclusion slots may then be filled with epoxy or other material. An electrostatic chuck or other structure manufactured according to such methods.

IPC Classes  ?

  • B23K 1/00 - Soldering, e.g. brazing, or unsoldering
  • B32B 18/00 - Layered products essentially comprising ceramics, e.g. refractory products
  • B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • C04B 37/00 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating
  • B23K 1/19 - Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
  • B23K 1/20 - Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • B23K 35/00 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
  • C04B 35/645 - Pressure sintering
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • F16B 9/00 - Connections of rods or tubular parts to flat surfaces at an angle
  • B32B 3/30 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by a layer with cavities or internal voids characterised by a layer formed with recesses or projections, e.g. grooved, ribbed
  • B32B 7/14 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties applied in spaced arrangements, e.g. in stripes
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H05B 1/00 - ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL - Details of electric heating devices
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • B23K 103/10 - Aluminium or alloys thereof

71.

COUPLING BOX HAIRPIN REPLACEMENT FOR HIGH VOLTAGE HEATING ELEMENT

      
Application Number 17486759
Status Pending
Filing Date 2021-09-27
First Publication Date 2022-03-31
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Jones, Michael A.
  • Gaulke, Ken
  • Ohse, Jeremy
  • Brummell, Roger
  • Boehmer, Scott H.
  • Lindley, Jacob

Abstract

A heater assembly includes a pair of heating sections and a coupling assembly. The heating sections each include a conductive portion. The coupling assembly includes a coupling enclosure and a coupling member disposed inside the coupling enclosure. The conductive portions of the pair of heating sections are connected by the coupling member inside the coupling enclosure.

IPC Classes  ?

  • H05B 3/44 - Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
  • H05B 3/48 - Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
  • H05B 3/08 - Heater elements structurally combined with coupling elements or with holders having electric connections specially adapted for high temperatures

72.

COUPLING BOX HAIRPIN REPLACEMENT FOR HIGH VOLTAGE HEATING ELEMENT

      
Document Number 03193528
Status Pending
Filing Date 2021-09-27
Open to Public Date 2022-03-31
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Jones, Michael A.
  • Gaulke, Ken
  • Ohse, Jeremy
  • Brummell, Roger
  • Boehmer, Scott H.
  • Lindley, Jacob

Abstract

A heater assembly includes a pair of heating sections (22) and a coupling assembly (24). The heating sections each include a conductive portion (52). The coupling assembly (24) includes a coupling enclosure (26) and a coupling member (28) disposed inside the coupling enclosure (26). The conductive portions of the pair of heating sections are connected by the coupling member inside the coupling enclosure.

IPC Classes  ?

  • F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders
  • H05B 3/42 - Heating elements having the shape of rods or tubes non-flexible

73.

COUPLING BOX HAIRPIN REPLACEMENT FOR HIGH VOLTAGE HEATING ELEMENT

      
Application Number US2021052244
Publication Number 2022/067207
Status In Force
Filing Date 2021-09-27
Publication Date 2022-03-31
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Jones, Michael, A.
  • Gaulke, Ken
  • Ohse, Jeremy
  • Brummell, Roger
  • Boehmer, Scott, H.
  • Lindley, Jacob

Abstract

A heater assembly includes a pair of heating sections (22) and a coupling assembly (24). The heating sections each include a conductive portion (52). The coupling assembly (24) includes a coupling enclosure (26) and a coupling member (28) disposed inside the coupling enclosure (26). The conductive portions of the pair of heating sections are connected by the coupling member inside the coupling enclosure.

IPC Classes  ?

  • H05B 3/42 - Heating elements having the shape of rods or tubes non-flexible
  • H05B 3/06 - Heater elements structurally combined with coupling elements or with holders
  • F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium

74.

SYSTEMS AND METHODS FOR DETECTING THE PRESENCE OF DEPOSITS IN FLUID FLOW CONDUITS

      
Application Number 17479661
Status Pending
Filing Date 2021-09-20
First Publication Date 2022-03-24
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Pizzella, Miranda P.
  • Brewer, Grant
  • Zhang, Sanhong

Abstract

A method of detecting accumulation of material deposits within a fluid flow conduit includes providing, by a controller, an excitation signal to a heating element of the fluid flow conduit. The method includes obtaining, by the controller, thermodynamic data of the fluid flow conduit in response to providing the excitation signal, where the thermodynamic data includes heat flux data, diffusivity data, time data, temperature differential data, or a combination thereof. The method includes determining, by the controller, an amount of material deposits based on the thermodynamic data.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

75.

DEVICES FOR DETECTING MATERIAL DEPOSITS IN FLUID FLOW CONDUITS

      
Application Number US2021071521
Publication Number 2022/061372
Status In Force
Filing Date 2021-09-20
Publication Date 2022-03-24
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lilleland, John
  • Brewer, Grant
  • Zheng, Li
  • Madson, Terry
  • Zhang, Sanhong
  • Pizzella, Miranda

Abstract

A sensor for detecting material deposits in a fluid flow conduit includes a body and an array of pairs of temperature sensors disposed within the body, where each pair of temperature sensors is spaced a distance apart along a primary flow direction of the fluid flow conduit.

IPC Classes  ?

  • G01N 17/00 - Investigating resistance of materials to the weather, to corrosion or to light
  • G01N 25/00 - Investigating or analysing materials by the use of thermal means
  • G01N 25/18 - Investigating or analysing materials by the use of thermal means by investigating thermal conductivity

76.

DEVICES FOR DETECTING MATERIAL DEPOSITS IN FLUID FLOW CONDUITS

      
Application Number 17479880
Status Pending
Filing Date 2021-09-20
First Publication Date 2022-03-24
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Lilleland, John
  • Brewer, Grant
  • Zheng, Li
  • Madson, Terry
  • Zhang, Sanhong
  • Pizzella, Miranda

Abstract

A sensor for detecting material deposits in a fluid flow conduit includes a body and an array of pairs of temperature sensors disposed within the body, where each pair of temperature sensors is spaced a distance apart along a primary flow direction of the fluid flow conduit.

IPC Classes  ?

  • G01F 1/88 - Indirect mass flowmeters, e.g. measuring volume flow and density, temperature, or pressure with differential-pressure measurement to determine the volume flow

77.

SYSTEMS AND METHODS FOR DETECTING THE PRESENCE OF DEPOSITS IN FLUID FLOW CONDUITS

      
Application Number US2021051089
Publication Number 2022/061228
Status In Force
Filing Date 2021-09-20
Publication Date 2022-03-24
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Pizzella, Miranda, P.
  • Brewer, Grant
  • Zhang, Sanhong

Abstract

A method of detecting accumulation of material deposits within a fluid flow conduit includes providing, by a controller, an excitation signal to a heating element of the fluid flow conduit. The method includes obtaining, by the controller, thermodynamic data of the fluid flow conduit in response to providing the excitation signal, where the thermodynamic data includes heat flux data, diffusivity data, time data, temperature differential data, or a combination thereof. The method includes determining, by the controller, an amount of material deposits based on the thermodynamic data.

IPC Classes  ?

  • G01F 1/696 - Circuits therefor, e.g. constant-current flow meters
  • G01F 1/00 - Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
  • G01N 17/00 - Investigating resistance of materials to the weather, to corrosion or to light
  • G01N 25/18 - Investigating or analysing materials by the use of thermal means by investigating thermal conductivity

78.

High power density insulated exhaust heating system

      
Application Number 17535096
Grant Number 11585252
Status In Force
Filing Date 2021-11-24
First Publication Date 2022-03-17
Grant Date 2023-02-21
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Everly, Mark D.
  • Ohse, Jeremy
  • Culbertson, David P.
  • Williams, Richard T.
  • Jambor, George
  • Wilson, Jacob

Abstract

A heating apparatus for a fluid flow system having a container body includes a heater element and a strip. The heater element is within the container body and includes an electrical resistance element, a sheath, and an insulating material. The sheath extends along a predefined path through the container body and surrounds the electrical resistance element along the predefined path. The insulating material is disposed about the electrical resistance element between the electrical resistance element and the sheath. The insulating material electrically insulates the electrical resistance element from the sheath. The strip is disposed inside the container body and defines a tortuous geometry that follows the predefined path. The strip defines a plurality of openings at discrete locations along the strip. The heater element extends through the plurality of openings and is configured to contact the strip at the discrete locations.

IPC Classes  ?

  • F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
  • F01N 3/027 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating
  • F23G 7/00 - Methods or apparatus, e.g. incinerators, specially adapted for combustion of specific waste or low grade fuels, e.g. chemicals
  • H05B 3/48 - Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material

79.

PM LEGACY

      
Serial Number 97315561
Status Registered
Filing Date 2022-03-16
Registration Date 2023-11-21
Owner Watlow Electric Manufacturing Company ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

electric power controllers; electronic power controllers; electric temperature controllers for controlling the temperature of workpieces; electronic temperature controllers for controlling the temperature of equipment for processing workpieces; temperature control loops being temperature controllers for heating and/or cooling of workpieces; integrated controller for indicating and regulating power and temperature of electric heaters for industrial and commercial use; structural component parts and fittings for the aforementioned goods; recorded software for controlling power controllers, electronic temperature controllers, and temperature control loops

80.

RMA PLUS

      
Serial Number 97315602
Status Registered
Filing Date 2022-03-16
Registration Date 2023-08-22
Owner Watlow Electric Manufacturing Company ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

electric power controllers; electronic power controllers; electric temperature controllers for controlling the temperature of workpieces; electronic temperature controllers for controlling the temperature of equipment for processing workpieces; temperature control loops being temperature controllers for heating and/or cooling of workpieces; integrated controller for indicating and regulating power and temperature of electric heaters for industrial and commercial use; structural component parts and fittings for the aforementioned goods; recorded software for controlling power controllers, electronic temperature controllers, and temperature control

81.

Method and system for controlling an electric heater using control on energy

      
Application Number 17465441
Grant Number 11921526
Status In Force
Filing Date 2021-09-02
First Publication Date 2022-03-10
Grant Date 2024-03-05
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Oplawski, Andrew
  • Quandt, Jeremy
  • Ness, Keith
  • Lindley, Jacob

Abstract

A method for controlling a heated process of an electric heater includes obtaining a setpoint variable indicating a target temperature of the heater. The method includes identifying an energy profile for the heater based on the setpoint variable. The energy profile provides a defined magnitude of initial electrical energy to be applied to the heater to have a temperature of the heated process reach the target temperature. The method includes obtaining a process variable indicating a performance characteristic of the heated process. The method includes providing electrical energy to the heater based on at least one of the energy profile and the process variable.

IPC Classes  ?

  • G05D 23/19 - Control of temperature characterised by the use of electric means
  • G05B 19/4155 - Numerical control (NC), i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by programme execution, i.e. part programme or machine function execution, e.g. selection of a programme
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

82.

METHOD AND SYSTEM FOR CONTROLLING AN ELECTRIC HEATER USING CONTROL ON ENERGY

      
Application Number US2021048884
Publication Number 2022/051509
Status In Force
Filing Date 2021-09-02
Publication Date 2022-03-10
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Oplawski, Andrew
  • Quandt, Jeremy
  • Ness, Keith
  • Lindley, Jacob

Abstract

A method for controlling a heated process of an electric heater includes obtaining a setpoint variable indicating a target temperature of the heater. The method includes identifying an energy profile for the heater based on the setpoint variable. The energy profile provides a defined magnitude of initial electrical energy to be applied to the heater to have a temperature of the heated process reach the target temperature. The method includes obtaining a process variable indicating a performance characteristic of the heated process. The method includes providing electrical energy to the heater based on at least one of the energy profile and the process variable.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

83.

METHOD AND SYSTEM FOR PROVIDING VARIABLE RAMP-UP CONTROL FOR AN ELECTRIC HEATER

      
Application Number 17400822
Status Pending
Filing Date 2021-08-12
First Publication Date 2022-02-17
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Phillips, Brittany
  • Breitlow, Stanton H.
  • Ptasienski, Kevin

Abstract

In one form, the present disclosure is directed toward a method for controlling temperature of a heater including a resistive heating element. The method includes applying power to the resistive heating element of the heater at a variable ramp rate to increase temperature of the heater to a desired temperature setpoint. The variable ramp rate is set to a desired ramp rate. The method further includes monitoring an electric current flowing through the resistive heating element of the heater, and reducing the variable ramp rate from the desired ramp rate to a permitted ramp rate in response to the electric current being greater than a lower limit of an electric current limit band. An upper limit of the electric current limit band is provided as a system current limit.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus
  • G01R 19/165 - Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
  • G01K 1/02 - Means for indicating or recording specially adapted for thermometers
  • G01K 3/00 - Thermometers giving results other than momentary value of temperature
  • G01K 3/14 - Thermometers giving results other than momentary value of temperature giving differentiated values in respect of space

84.

METHOD AND SYSTEM FOR PROVIDING VARIABLE RAMP-DOWN CONTROL FOR AN ELECTRIC HEATER

      
Application Number 17400829
Status Pending
Filing Date 2021-08-12
First Publication Date 2022-02-17
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Phillips, Brittany
  • Breitlow, Stanton H.
  • Ptasienski, Kevin

Abstract

In one form, the present disclosure is directed toward a method of controlling temperature of a heater including a resistive heating element. The method includes applying power to the resistive heating element at a variable ramp rate to decrease temperature of the heater to a desired temperature setpoint, where the variable ramp rate is set to a desired ramp rate. The method further includes monitoring the temperature of the heater to detect a runaway condition and adjusting the variable ramp rate from the desired ramp rate to a permitted ramp rate in response to the runaway condition being detected.

IPC Classes  ?

  • G05D 23/19 - Control of temperature characterised by the use of electric means
  • H05B 3/22 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

85.

METHOD AND SYSTEM FOR PROVIDING VARIABLE RAMP-UP CONTROL FOR AN ELECTRIC HEATER

      
Application Number US2021045732
Publication Number 2022/036088
Status In Force
Filing Date 2021-08-12
Publication Date 2022-02-17
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Phillips, Brittany
  • Breitlow, Stanton, H.
  • Ptasienski, Kevin

Abstract

In one form, the present disclosure is directed toward a method for controlling temperature of a heater including a resistive heating element. The method includes applying power to the resistive heating element of the heater at a variable ramp rate to increase temperature of the heater to a desired temperature setpoint. The variable ramp rate is set to a desired ramp rate. The method further includes monitoring an electric current flowing through the resistive heating element of the heater, and reducing the variable ramp rate from the desired ramp rate to a permitted ramp rate in response to the electric current being greater than a lower limit of an electric current limit band. An upper limit of the electric current limit band is provided as a system current limit.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

86.

METHOD AND SYSTEM FOR PROVIDING VARIABLE RAMP-DOWN CONTROL FOR AN ELECTRIC HEATER

      
Application Number US2021045735
Publication Number 2022/036091
Status In Force
Filing Date 2021-08-12
Publication Date 2022-02-17
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Phillips, Brittany
  • Breitlow, Stanton, H.
  • Ptasienski, Kevin

Abstract

In one form, the present disclosure is directed toward a method of controlling temperature of a heater including a resistive heating element. The method includes applying power to the resistive heating element at a variable ramp rate to decrease temperature of the heater to a desired temperature setpoint, where the variable ramp rate is set to a desired ramp rate. The method further includes monitoring the temperature of the heater to detect a runaway condition and adjusting the variable ramp rate from the desired ramp rate to a permitted ramp rate in response to the runaway condition being detected.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

87.

MULTIPOINT SERIES SENSOR IN ELECTRIC HEATING ELEMENTS

      
Document Number 03187312
Status Pending
Filing Date 2021-07-27
Open to Public Date 2022-02-03
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Liu, Xin
  • Ludwig, Eric

Abstract

A temperature sensing system includes a plurality of resistive segments connected in electrical series. Each resistive segment defines a material different from a material of an adjacent resistive segment, and the plurality of resistive segments are joined at sensing junctions to define a plurality of sensing junctions along a length of the resistive segments. A temperature deviation is calculated from the plurality of sensing junctions based on electric potential at each of the sensing junctions.

IPC Classes  ?

  • G01K 1/02 - Means for indicating or recording specially adapted for thermometers

88.

SYSTEMS AND METHODS FOR USING INTERMEDIATE DATA TO IMPROVE SYSTEM CONTROL AND DIAGNOSTICS

      
Application Number US2021070972
Publication Number 2022/027003
Status In Force
Filing Date 2021-07-27
Publication Date 2022-02-03
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lindley, Jacob
  • Pizzella, Miranda
  • Quandt, Jeremy
  • Schmidt, Philip
  • Bergen, John
  • Yuan, Hanwen
  • Gander, Daniel

Abstract

A method of controlling a thermal system of an industrial process includes monitoring intermediate data, associating the intermediate data with correlation data, wherein the correlation data includes an internal process control input, an external heater control input, the output control, or a combination thereof. The method further includes generating a model that defines a relationship between the intermediate data and the correlation data, identifying a state of the heater system based on the model, and selectively performing a corrective action based on the identified state of the heater system.

IPC Classes  ?

  • G05B 17/02 - Systems involving the use of models or simulators of said systems electric
  • G05B 11/42 - Automatic controllers electric with provision for obtaining particular characteristics, e.g. proportional, integral, differential for obtaining a characteristic which is both proportional and time-dependent, e.g. P. I., P. I. D.

89.

MULTIPOINT SERIES SENSOR IN ELECTRIC HEATING ELEMENTS

      
Application Number US2021070975
Publication Number 2022/027004
Status In Force
Filing Date 2021-07-27
Publication Date 2022-02-03
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Liu, Xin
  • Ludwig, Eric

Abstract

A temperature sensing system includes a plurality of resistive segments connected in electrical series. Each resistive segment defines a material different from a material of an adjacent resistive segment, and the plurality of resistive segments are joined at sensing junctions to define a plurality of sensing junctions along a length of the resistive segments. A temperature deviation is calculated from the plurality of sensing junctions based on electric potential at each of the sensing junctions.

IPC Classes  ?

  • G01K 1/02 - Means for indicating or recording specially adapted for thermometers
  • G01K 7/02 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using thermoelectric elements, e.g. thermocouples
  • F24H 1/00 - Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
  • H05B 1/00 - ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL - Details of electric heating devices

90.

SYSTEMS AND METHODS FOR USING INTERMEDIATE DATA TO IMPROVE SYSTEM CONTROL AND DIAGNOSTICS

      
Application Number 17443595
Status Pending
Filing Date 2021-07-27
First Publication Date 2022-01-27
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Lindley, Jacob
  • Pizzella, Miranda
  • Quandt, Jeremy
  • Schmidt, Philip
  • Bergen, John
  • Yuan, Hanwen
  • Gander, Daniel

Abstract

A method of controlling a thermal system of an industrial process includes monitoring intermediate data, associating the intermediate data with correlation data, wherein the correlation data includes an internal process control input, an external heater control input, the output control, or a combination thereof. The method further includes generating a model that defines a relationship between the intermediate data and the correlation data, identifying a state of the heater system based on the model, and selectively performing a corrective action based on the identified state of the heater system.

IPC Classes  ?

  • G05B 19/4155 - Numerical control (NC), i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by programme execution, i.e. part programme or machine function execution, e.g. selection of a programme

91.

MULTIPOINT SERIES SENSOR IN ELECTRIC HEATING ELEMENTS

      
Application Number 17443609
Status Pending
Filing Date 2021-07-27
First Publication Date 2022-01-27
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Liu, Xin
  • Ludwig, Eric

Abstract

A temperature sensing system includes a plurality of resistive segments connected in electrical series. Each resistive segment defines a material different from a material of an adjacent resistive segment, and the plurality of resistive segments are joined at sensing junctions to define a plurality of sensing junctions along a length of the resistive segments. A temperature deviation is calculated from the plurality of sensing junctions based on electric potential at each of the sensing junctions.

IPC Classes  ?

  • G01K 7/16 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using resistive elements
  • G01K 15/00 - Testing or calibrating of thermometers

92.

Modular heater assemblies for use in fluid conduits

      
Application Number 17346465
Grant Number 11940078
Status In Force
Filing Date 2021-06-14
First Publication Date 2021-12-16
Grant Date 2024-03-26
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Ohse, Jeremy
  • Ellis, Eric

Abstract

A modular heater assembly includes resistive heaters disposed along sections of a fluid conduit system, insulation members around the resistive heaters, and at least one insulation block around a fitting. The fitting is configured to join at least two adjacent sections of the fluid conduit system and defines an exterior geometric profile. The insulation block includes a central recess extending axially in a direction of one of the at least two adjacent sections and defining an internal geometric profile substantially matching the external geometric profile of the fitting, and a peripheral aperture. The peripheral aperture is open to the central recess, defines an internal geometric profile substantially matching an external geometric profile of another of the at least two adjacent sections, extends through a sidewall of the insulation block, and is axially aligned with the another of the at least two adjacent sections.

IPC Classes  ?

  • F16L 53/00 - Heating of pipes or pipe systems; Cooling of pipes or pipe systems
  • F16L 53/38 - Ohmic-resistance heating using elongate electric heating elements, e.g. wires or ribbons
  • F16L 59/02 - Shape or form of insulating materials, with or without coverings integral with the insulating materials
  • F16L 59/147 - Arrangements for the insulation of pipes or pipe systems the insulation being located inwardly of the outer surface of the pipe

93.

MODULAR HEATER ASSEMBLIES FOR USE IN FLUID CONDUITS

      
Application Number US2021037174
Publication Number 2021/252993
Status In Force
Filing Date 2021-06-14
Publication Date 2021-12-16
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Ohse, Jeremy
  • Ellis, Eric

Abstract

A modular heater assembly includes resistive heaters disposed along sections of a fluid conduit system, insulation members around the resistive heaters, and at least one insulation block around a fitting. The fitting is configured to join at least two adjacent sections of the fluid conduit system and defines an exterior geometric profile. The insulation block includes a central recess extending axially in a direction of one of the at least two adjacent sections and defining an internal geometric profile substantially matching the external geometric profile of the fitting, and a peripheral aperture. The peripheral aperture is open to the central recess, defines an internal geometric profile substantially matching an external geometric profile of another of the at least two adjacent sections, extends through a sidewall of the insulation block, and is axially aligned with the another of the at least two adjacent sections.

IPC Classes  ?

  • F16L 53/38 - Ohmic-resistance heating using elongate electric heating elements, e.g. wires or ribbons
  • F16L 59/02 - Shape or form of insulating materials, with or without coverings integral with the insulating materials
  • F16L 59/16 - Arrangements specially adapted to local requirements at flanges, junctions, valves, or the like
  • F16L 59/18 - Arrangements specially adapted to local requirements at flanges, junctions, valves, or the like adapted for joints
  • F16L 59/22 - Arrangements specially adapted to local requirements at flanges, junctions, valves, or the like adapted for bends

94.

High power density insulated exhaust heating system

      
Application Number 17411352
Grant Number 11408314
Status In Force
Filing Date 2021-08-25
First Publication Date 2021-12-09
Grant Date 2022-08-09
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Everly, Mark D.
  • Ohse, Jeremy
  • Culbertson, David P.
  • Williams, Richard T.
  • Jambor, George
  • Wilson, Jacob

Abstract

A heating apparatus for heating fluid includes a container body, a plurality of electric heater elements, and a support structure. The container body defines a perimeter of a flow path for a fluid flowing through the container body. The plurality heater elements are exposed to the flow path. Each heater element includes a resistance element, sheath, and insulating material disposed about the resistance element between the resistance element and the sheath. The support structure includes a plurality of support sheets. The heater elements extend transversely through each support sheet and contact each support sheet to restrict movement of the heater elements and support the heater elements in the container body. The support sheets contact the sheaths of the electric heater elements to increase heat transfer to the fluid flowing through the flow path. Opposite ends of each support sheet are connected to the container body.

IPC Classes  ?

  • F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
  • F01N 3/027 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating
  • F23G 7/00 - Methods or apparatus, e.g. incinerators, specially adapted for combustion of specific waste or low grade fuels, e.g. chemicals
  • H05B 3/48 - Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material

95.

PASSIVE AND ACTIVE CALIBRATION METHODS FOR A RESISTIVE HEATER

      
Application Number US2021033227
Publication Number 2021/236812
Status In Force
Filing Date 2021-05-19
Publication Date 2021-11-25
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Breitlow, Stanton, H.
  • Phillips, Brittany
  • Ptasienski, Kevin

Abstract

A method of calibrating a heater includes powering the heater to a first temperature setpoint. The heater includes a resistive heating element that has a varying temperature coefficient of resistance. The method further includes concurrently obtaining a plurality of resistance measurements of the resistive heating element and a plurality of reference temperature measurements of a reference member as the heater cools from a first temperature setpoint to a second temperature setpoint that is lower than the first temperature setpoint, and generating a resistance- temperature calibration table that correlates the plurality of resistance measurements with the plurality of reference temperature measurements.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

96.

PASSIVE AND ACTIVE CALIBRATION METHODS FOR A RESISTIVE HEATER

      
Application Number 17324848
Status Pending
Filing Date 2021-05-19
First Publication Date 2021-11-25
Owner Watlow Electric Manufacturing Company (USA)
Inventor
  • Breitlow, Stanton H.
  • Phillips, Brittany
  • Ptasienski, Kevin

Abstract

A method of calibrating a heater includes powering the heater to a first temperature setpoint. The heater includes a resistive heating element that has a varying temperature coefficient of resistance. The method further includes concurrently obtaining a plurality of resistance measurements of the resistive heating element and a plurality of reference temperature measurements of a reference member as the heater cools from a first temperature setpoint to a second temperature setpoint that is lower than the first temperature setpoint, and generating a resistance-temperature calibration table that correlates the plurality of resistance measurements with the plurality of reference temperature measurements.

IPC Classes  ?

  • H05B 1/02 - Automatic switching arrangements specially adapted to heating apparatus

97.

METHOD OF MONITORING A SURFACE CONDITION OF A COMPONENT

      
Application Number US2021030439
Publication Number 2021/225947
Status In Force
Filing Date 2021-05-03
Publication Date 2021-11-11
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lindley, Jacob
  • Schmidt, Philip
  • Pizzella, Miranda
  • Everly, Mark D.

Abstract

A method includes providing thermal energy to a component, determining a thermal response of the component in response to providing the thermal energy, and determining a thermal characteristic of the component based on a reference thermal response and the thermal response. The method includes predicting a surface condition of the component based on the thermal characteristic and a predictive analytic model, where the predictive analytic model correlates the thermal characteristics of the component to an estimated surface condition of the component.

IPC Classes  ?

  • G01N 25/00 - Investigating or analysing materials by the use of thermal means
  • G01J 5/00 - Radiation pyrometry, e.g. infrared or optical thermometry

98.

ISOLATED POWER CONVERTER FOR A THERMAL SYSTEM

      
Application Number US2021030677
Publication Number 2021/226104
Status In Force
Filing Date 2021-05-04
Publication Date 2021-11-11
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Ness, Keith
  • Rozek, Geoffrey
  • Breitlow, Stanton, H.
  • Hentges, James
  • Lemke, John
  • Bohlinger, William
  • Yender, Matthew

Abstract

A power converter system provides adjustable power to a heater and includes an input rectifier and a full-bridge isolating converter. The input rectifier is configured to rectify a line power having a line energy. The full-bridge isolating converter configured to generate an isolated output voltage based on the rectified line power. The isolated output voltage is electrically isolated from the line energy.

IPC Classes  ?

  • H02M 3/335 - Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
  • H05B 6/00 - Heating by electric, magnetic or electromagnetic fields
  • H02M 1/00 - APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF - Details of apparatus for conversion

99.

Method of monitoring a surface condition of a component

      
Application Number 17306200
Grant Number 11618946
Status In Force
Filing Date 2021-05-03
First Publication Date 2021-11-04
Grant Date 2023-04-04
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Lindley, Jacob
  • Schmidt, Philip
  • Pizzella, Miranda
  • Everly, Mark D.

Abstract

A method includes providing thermal energy to a component, determining a thermal response of the component in response to providing the thermal energy, and determining a thermal characteristic of the component based on a reference thermal response and the thermal response. The method includes predicting a surface condition of the component based on the thermal characteristic and a predictive analytic model, where the predictive analytic model correlates the thermal characteristic of the component to an estimated surface condition of the component.

IPC Classes  ?

  • G01N 25/20 - Investigating or analysing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 50/04 - Manufacturing
  • C23C 16/44 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition (CVD) processes characterised by the method of coating

100.

RESISTANCE CALIBRATION AND MONITORING OF THERMAL SYSTEMS

      
Application Number 17225345
Status Pending
Filing Date 2021-04-08
First Publication Date 2021-10-14
Owner WATLOW ELECTRIC MANUFACTURING COMPANY (USA)
Inventor
  • Culbertson, David P.
  • Jystad, Steven
  • Brummell, Roger
  • Zhang, Sanhong
  • Ohse, Jeremy
  • Koss, Pete
  • Johannes, Austin

Abstract

A method of calibrating temperature of a resistive element having a material with a Curie temperature includes generating a standard resistance-temperature (R-T) curve for the resistive element in isothermal conditions to identify values of the R-T curve and an inflection point at the Curie temperature, generating operational R-T curves for the resistive element over an operational time period, comparing the standard R-T curve to the operational R-T curves, and adjusting the operational curves to the standard R-T curve at the Curie temperature to calibrate temperature of the resistive element.

IPC Classes  ?

  • G01K 7/18 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using resistive elements the element being a linear resistance, e.g. platinum resistance thermometer
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