A device for producing products having individual geometries, comprising a substrate carrier device, a material application device for applying material, preferably above the substrate carrier device, which material application device can be moved relative to the substrate carrier device, and a control device which is coupled to the material application device for signaling. According to the invention, the material application device is coupled to an input interface for signaling and for selection of a first or a second application mode, the control device and the application device being designed such as to produce, in the first application mode, a three-dimensional product on the surface of a substrate plate by way of an additive production method, said substrate plate being connected to the substrate carrier device. According to the additive production method, a curable material is applied in consecutive layers, one or more predetermined regions are selectively cured after or during each application of a layer, the predetermined regions being bonded to one or more regions of the underlying layer. The predetermined region(s) is/are predetermined by a cross-section geometry of the product in the respective layer and is/are stored in the control device, and the curable material is applied in a plurality of consecutive layers to produce the three-dimensional product. The control device and the application device are further designed such that in the second mode of application one or more colors are applied to predetermined regions of a print substrate material connected to the substrate carrier device to produce a monochrome or polychrome print.
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
B33Y 80/00 - Products made by additive manufacturing
The invention relates to a device for producing products having individual geometries, comprising a substrate carrier device, a material application device for applying material, preferably above the substrate carrier device, which material application device can be moved relative to the substrate carrier device, and a control device which is coupled to the material application device for signaling. According to the invention, the material application device is coupled to an input interface for signaling and for selection of a first or a second application mode, the control device and the application device being designed such as to produce, in the first application mode, a three-dimensional product on the surface of a substrate plate by way of an additive production method, said substrate plate being connected to the substrate carrier device. According to the additive production method, a curable material is applied in consecutive layers, one or more predetermined regions are selectively cured after or during each application of a layer, the predetermined regions being bonded to one or more regions of the underlying layer. The predetermined region(s) is/are predetermined by a cross-section geometry of the product in the respective layer and is/are stored in the control device, and the curable material is applied in a plurality of consecutive layers to produce the three-dimensional product. The control device and the application device are further designed such that in the second mode of application one or more colors are applied to predetermined regions of a print substrate material connected to the substrate carrier device to produce a monochrome or polychrome print.
B29C 64/176 - Processes of additive manufacturing specially adapted for manufacturing multiple 3D objects sequentially
B29C 67/00 - Shaping techniques not covered by groups , or
A61C 13/20 - Methods or devices for soldering, casting, moulding or melting
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
B33Y 80/00 - Products made by additive manufacturing
B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
B29C 64/188 - Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
The invention relates to a device for producing products having individual geometries, comprising a substrate carrier device, a material application device for applying material, preferably above the substrate carrier device, which material application device can be moved relative to the substrate carrier device, and a control device which is coupled to the material application device for signaling. According to the invention, the material application device is coupled to an input interface for signaling and for selection of a first or a second application mode, the control device and the application device being designed such as to produce, in the first application mode, a three-dimensional product on the surface of a substrate plate by way of an additive production method, said substrate plate being connected to the substrate carrier device. According to the additive production method, a curable material is applied in consecutive layers, one or more predetermined regions are selectively cured after or during each application of a layer, the predetermined regions being bonded to one or more regions of the underlying layer. The predetermined region(s) is/are predetermined by a cross-section geometry of the product in the respective layer and is/are stored in the control device, and the curable material is applied in a plurality of consecutive layers to produce the three-dimensional product. The control device and the application device are further designed such that in the second mode of application one or more colors are applied to predetermined regions of a print substrate material connected to the substrate carrier device to produce a monochrome or polychrome print.
B29C 64/00 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
B33Y 80/00 - Products made by additive manufacturing
The invention relates to a device for producing products having individual geometries, comprising a substrate carrier device, a material application device for applying material, preferably above the substrate carrier device, which material application device can be moved relative to the substrate carrier device, and a control device which is coupled to the material application device for signaling. According to the invention, the material application device is coupled to an input interface for signaling and for selection of a first or a second application mode, the control device and the application device being designed such as to produce, in the first application mode, a three-dimensional product on the surface of a substrate plate by way of an additive production method, said substrate plate being connected to the substrate carrier device. According to the additive production method, a curable material is applied in consecutive layers, one or more predetermined regions are selectively cured after or during each application of a layer, the predetermined regions being bonded to one or more regions of the underlying layer. The predetermined region(s) is/are predetermined by a cross-section geometry of the product in the respective layer and is/are stored in the control device, and the curable material is applied in a plurality of consecutive layers to produce the three-dimensional product. The control device and the application device are further designed such that in the second mode of application one or more colors are applied to predetermined regions of a print substrate material connected to the substrate carrier device to produce a monochrome or polychrome print.
The invention relates to a process for producing products having a specific geometry, in particular dental prostheses or auxiliary dental parts, comprising the steps of producing a plurality of products on the surface of a substrate plate by selective curing, in particular by selective sintering or melting, wherein the material is applied in successive layers, one or a plurality of predetermined regions are selectively cured by means of high-energy radiation and joined to one or a plurality of regions of the subjacent layer after each application of a layer, wherein the predetermined regions are predetermined according to a cross-sectional geometry of the product in the respective layer. According to the invention, a substrate plate is provided which is subdivided into a first substrate plate segment and at least one further substrate plate segment that are detachably joined to each other or to a base carrier, a first product is produced on the first substrate plate segment by applying successive layers of material onto the first substrate plate segment and selectively curing predetermined regions of each applied layer of material after it has been applied, and at least one further product is produced on the at least one further substrate plate segment by applying successive layers of material onto the further substrate plate segment and selectively curing predetermined regions of each applied layer of material after it has been applied. The invention also relates to an apparatus for conducting such a process.
The invention relates to a method for manufacturing products by applying material at least partially in layers to form a structure, in particular by selective laser melting (SLM), said method comprising the steps of: (a) providing a base plate, (b) applying a layer of a curable material, (c) selectively curing predetermined zones of the applied layer on the basis of geometrical data of the product, (d) repeating steps (b) and (c) until the geometry of a first partial volume of the product has been created in the form of a cured material and (e) removing the uncured material. According to the invention, a reference mark is provided, the unit formed by the base plate and the first volume zones is clamped into a specific position by means of the reference mark and the respective second partial volume of the respective product is cut from the base plate, preferably by machining, in particular CNC milling.
B23P 13/04 - Making metal objects by operations essentially involving machining but not covered by a single other subclass involving slicing of profiled material
G06F 19/00 - Digital computing or data processing equipment or methods, specially adapted for specific applications (specially adapted for specific functions G06F 17/00;data processing systems or methods specially adapted for administrative, commercial, financial, managerial, supervisory or forecasting purposes G06Q;healthcare informatics G16H)
B23B 37/00 - Boring by making use of vibrations of ultrasonic frequency
B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
7.
Apparatus and process for continuous generative production
The invention concerns a process for producing products of individual geometry, in particular dental prostheses or dental auxiliary parts, comprising the steps of producing a plurality of products on the surface of a substrate plate by means of selective hardening, in particular by means of selective sintering or melting, in which the material is applied in successive layers, after each layer application one or more predetermined regions of the applied layer is selectively hardened by means of an energy-rich radiation and connected to one or more regions of the subjacent layer, wherein the predetermined regions are predetermined on the basis of a cross-sectional geometry of the product in the respective layer. According to the invention the successive layers are applied in layer planes oriented inclinedly relative to the surface of the substrate plate. The invention further concerns an apparatus for carrying out such a process.
The invention relates to a method for manufacturing implant abutments 9 for dental implants 1, wherein the implant abutment 9 comprises a prefabricated base member 8 for joining the implant abutment to the dental implant 1, and a customized main body 15. The aim of the invention is to simplify this method of manufacturing. To this end, the main body 15 is formed by sintering and/or melting powdery material onto the base member 8 using laser sintering and/or laser melting. The invention relates also to an implant abutment manufactured by such a method.
B05D 3/00 - Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
A61C 8/00 - Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
The invention concerns a process for the layerwise production of a product comprising the steps of applying a layer of a hardenable material, wherein for example the process parameters of layer thickness and layer material are adjustable, selectively hardening predetermined regions of the applied layer on the basis of the geometrical data of the product, wherein for example the process parameters for the nature and level of the energy input are adjustable, repeating those steps until the geometry of the product has been produced in the form of hardened material, and finally removing the non-hardened material. Known processes suffer from the disadvantage that they do not afford variability in regard to the local properties of the product. The invention remedies that disadvantage insofar as at least one process parameter is altered during the production procedure in order to influence the grain size in a first region of the product in relation to a second region of the product.
B22F 3/105 - Sintering only by using electric current, laser radiation or plasma
10.
Method and device use to produce a set of control data for producing products by free-form sintering and/or melting, in addition to a device for the production thereof
A method and apparatus used to produce control data for building up a product layer by layer using freeform sintering and/or melting with a high energy beam. The correspondingly controlled apparatus for production of the products is further disclosed. The high energy beam is applied under the guidance of the control data set. Before beginning the freeform sintering and/or freeform melting, a compensation data set and/or a compensation function to compensate for manufacturing related effects caused by the sintering and/or melting is determined. The control data set is based upon a product target geometry data set and the compensation data set and/or the compensation function.
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