The heater assembly includes a case having a heating element therein, a channel extending through the case and having a size and shape for selectively receiving therethrough a first end of an elastomeric fixture outstretched through a substrate to a first length having a first width, and a heat transfer surface positioned relative to the heating element for receiving generated heat therefrom. The heat transfer surface is generally positionable relative to the substrate to cooperate with an adhesively bondable attachment coupled to a second end of the elastomeric fixture opposite the first end and including an uncured bonding agent disposed thereon. The heater assembly and attachment simultaneously sandwich the substrate in compression engagement in between when the elastomeric fixture extends through the substrate into the central channel and relaxes to a second relatively shorter length having a second relatively larger width.
G05D 23/24 - Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element having a resistance varying with temperature, e.g. thermistor
The self fixturing heater includes an outer casing having a central channel therein for selectively receiving and retaining in friction-fit relation an elastomeric fixture from a nutplate fastener assembly that axially aligns the self fixturing heater with a nutplate fastener assembly. The outer casing encloses a heater element generally disposed circumferentially around the central channel and includes a thermal insulated cover to direct heat energy toward a heat transfer surface that includes a thermally conductive pressure pad in engagement with a substrate underneath a baseplate of a nutplate having an adhesive bonding agent thereon, the heat transfer surface imparting heat energy to the adhesive bonding agent thereby curing the adhesive in four hours or less.
H05B 3/14 - Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
H05B 3/34 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
H05B 6/10 - Induction heating apparatus, other than furnaces, for specific applications
A hollow screw and related process of making is provided, wherein the hollow screw is formed from a generally circular corrosion resistant stainless steel disk cut from flat roll stock. The hollow screw includes a head and an elongated and hollow shaft having a wall thickness between about 0.2 to about 0.7 millimeters extending therefrom and defining a shank portion and a threaded portion having a plurality of threads thereon with a rotational drive mechanism configured to facilitate tightening via the threads. The process involves annealing to soften the stamped hollow screw, followed by thread rolling, and then age hardening the hollow screw. As such, the resultant hollow screw is relatively lightweight, about 50% the mass of a solid core screw made from the same material, with a sufficient thread strength to meet most aerospace applications and contributes to important aircraft fuel economy.
F16B 21/00 - Means without screw-thread for preventing relative axial movement of a pin, spigot, shaft, or the like and a member surrounding it; Stud-and-socket releasable fastenings without screw-thread
B21D 53/24 - Making other particular articles nuts or like thread-engaging members
B21K 1/56 - Making machine elements screw-threaded elements
B21H 3/02 - Making helical bodies or bodies having parts of helical shape external screw-threads
F16B 35/04 - Screw-bolts; Stay bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
F16B 37/02 - Nuts or like thread-engaging members made of thin sheet material
B21K 1/46 - Making machine elements bolts, studs, or the like with heads
A hollow screw and related process of making is provided, wherein the hollow screw is formed from a generally circular corrosion resistant stainless steel disk cut from flat roll stock. The hollow screw includes a head and an elongated and hollow shaft having a wall thickness between about 0.2 to about 0.7 millimeters extending therefrom and defining a shank portion and a threaded portion having a plurality of threads thereon with a rotational drive mechanism configured to facilitate tightening via the threads. The process involves annealing to soften the stamped hollow screw, followed by thread rolling, and then age hardening the hollow screw. As such, the resultant hollow screw is relatively lightweight, about 50% the mass of a solid core screw made from the same material, with a sufficient thread strength to meet most aerospace applications and contributes to important aircraft fuel economy.
F16B 35/04 - Screw-bolts; Stay bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
F16B 37/02 - Nuts or like thread-engaging members made of thin sheet material
A hollow screw and related process of making is provided, wherein the hollow screw is formed from a generally circular corrosion resistant stainless steel disk cut from flat roll stock. The hollow screw includes a head and an elongated and hollow shaft having a wall thickness between about 0.2 to about 0.7 millimeters extending therefrom and defining a shank portion and a threaded portion having a plurality of threads thereon with a rotational drive mechanism configured to facilitate tightening via the threads. The process involves annealing to soften the stamped hollow screw, followed by thread rolling, and then age hardening the hollow screw. As such, the resultant hollow screw is relatively lightweight, about 50% the mass of a solid core screw made from the same material, with a sufficient thread strength to meet most aerospace applications and contributes to important aircraft fuel economy.
F16B 35/04 - Screw-bolts; Stay bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
F16B 37/02 - Nuts or like thread-engaging members made of thin sheet material
A hollow screw and related process of making is provided, wherein the hollow screw is formed from a generally circular corrosion resistant stainless steel disk cut from flat roll stock. The hollow screw includes a head and an elongated and hollow shaft having a wall thickness between about 0.2 to about 0.7 millimeters extending therefrom and defining a shank portion and a threaded portion having a plurality of threads thereon with a rotational drive mechanism configured to facilitate tightening via the threads. The process involves annealing to soften the stamped hollow screw, followed by thread rolling, and then age hardening the hollow screw. As such, the resultant hollow screw is relatively lightweight, about 50% the mass of a solid core screw made from the same material, with a sufficient thread strength to meet most aerospace applications and contributes to important aircraft fuel economy.
F16B 35/04 - Screw-bolts; Stay bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
F16B 37/02 - Nuts or like thread-engaging members made of thin sheet material
A sealant mold for sealing a dome element particularly at a lower region about an interface with a substrate such as an aircraft fuel tank wall. The sealant mold is formed from a lightweight plastic material, and includes an outer cap portion having an opening formed therein, in combination with an integral outer skirt to define a gap or trough for receiving and supporting a metered quantity of a curable sealant material. The mold is slidably fitted onto a dome element with outer skirt displaced downwardly to extrude the sealant material about the lower region of the dome element. The sealant material is allowed to cure, after which the sealant mold can be stripped from the cured sealant material.
A sealant mold for sealing a domed nutplate unit particularly at a lower region about an adhesively attached interface with a substrate such as an aircraft fuel tank wall. The sealant mold is formed from a lightweight plastic material, and includes an inner cap in combination with an outer skirt to define a gap or trough for receiving and supporting a metered quantity of a curable sealant material. The mold is fitted onto a dome of the nutplate unit with an inner cap inboard edge landed onto a dome shoulder. The outer skirt is then displaced downwardly about the landed inner cap to extrude the sealant material about the lower region of the nutplate unit particularly such as the adhesively attached interface with the substrate. The sealant material is allowed to cure, after which the sealant mold can be stripped quickly and easily from the cured sealant material.
An insulated, sealed cap overlies and protects a fastener component or the like on a substrate in association with a substrate opening. The sealed cap includes an outer cap component filled partially with a selected sealant material and assembled with an inner collet sized and shaped to fit with a slip fit about the fastener component such as a nut or the like at one side of a selected substrate, such as the skin of an aircraft. An inboard edge of the inner collet seats on and substantially seals with the substrate. The outer cap component is then displaced toward the substrate to extrude the sealant material into a thin and substantially uniform layer joined with an extruded outer bead on the substrate, and then permitted to cure. Tapered ribs on the inner collet effectively lock with the outer cap component during sealant material curing and subsequently.
A low profile fixture button is provided for adhesive attachment to a substrate in a temporary or substantially permanent manner. The fixture button includes a plurality of preferably four over-center spokes substantially in a common plane and carrying a mounting plate having a pressure sensitive adhesive material thereon. The spokes are carried by an outer backstop rim, and are initially oriented with the mounting plate advanced toward the substrate. In a preferred form, the backstop rim seats within a counterbore formed in the rear side of a larger attachment adapted for low profile mounting onto the substrate. Pressing of the fixture button toward the substrate engages the advanced mounting plate with adhesive thereon with the substrate, and forces the spokes to displace over-center to a retracted position withdrawn substantially into the backstop rim and any associated larger attachment for low profile mounting onto the substrate.
A peel ply conformable masking device for protectively overlying a pre-cleaned bonding surface of an adhesive attachment adapted for bonded affixation to a selected substrate, such as an adhesive attachment of the type disclosed in U.S. Pat. Nos. 5,013,391 and 6,773,780 having a bonding surface circumscribing a temporary attachment member for holding the attachment against the substrate for the duration of a bonding agent cure time. The bonding surface of the adhesive attachment is pre-cleaned as by sand blasting and/or etching, and the masking device comprising a peel-off film carrying a thin layer of a peel-off adhesive is placed thereover to prevent contamination thereof. The masking device includes at least one aperture surrounding the temporary attachment member, and further includes at least one outwardly protruding and easily grasped pull tab for facilitated peel-off separation from bonding surface immediately prior to bonded affixation to the selected substrate.
B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
B32B 38/10 - Removing layers, or parts of layers, mechanically or chemically
B29C 65/48 - Joining of preformed parts; Apparatus therefor using adhesives
C09J 5/02 - Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
13.
Adhesive bonded attachment assembly for an insulation blanket
An adhesive bonded attachment assembly is provided for supporting and retaining an insulation blanket on a substrate such as aircraft engine nacelle or the like. The attachment assembly includes a stud attachment having a base for adhesive bonded affixation to the nacelle substrate and a fastener element such as a threaded stud extending from the base at least partially into a grommet-lined mounting port formed in the insulation blanket. A radially enlarged, insulated cap fastener is secured to the fastener element to retain the insulation blanket on the nacelle substrate in a manner shielding surrounding structures and components from heat generated during engine operation. The insulated cap fastener projects radially beyond the associated grommet for improved heat-shielding of the adhesive bonded stud attachment, thereby safeguarding against debonding of the attachment base in response to high temperature exposure.
E04B 1/74 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
E04B 1/38 - Connections for building structures in general
E04B 2/00 - Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
E04B 5/00 - Floors; Floor construction with regard to insulation; Connections specially adapted therefor
E04B 9/00 - Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
E04C 1/40 - Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
An adjustable mounting bracket for secure adhesive mounting onto an exposed edge of a substrate, wherein the mounting bracket is adapted for subsequently supporting a selected structure such as tubing, wire bundles, etc., relative to the substrate. The mounting bracket includes slidably interfitting, generally L-shaped bracket members which cooperatively define a slidably overlying pair of mounting plates and an associated pair of slidably separable clamp jaw plates having inboard faces carrying a selected bonding agent and adapted to seat firmly against opposed substrate edge surfaces. A resilient fixture pin is carried by the mounting plates and can be actuated to apply a positive force urging the clamp jaw plates against the opposed surfaces of the substrate edge of the duration of a bonding agent cure time, after which the fixture pin can be forcibly removed from the mounting bracket.
An installation tool for use with a liner sleeve attachment, such as a nutplate assembly for mounting onto a substrate blind side as disclosed in U.S. Pat. No. 5,704,747. The installation tool includes retractable grip jaws for gripping and pulling a fixture pin protruding from the attachment, for initially advancing a tapered tool nose piece into deforming engagement with an attachment liner sleeve leading end to flare and/or expand the liner sleeve to lock the liner sleeve onto the substrate. Continued pulling action exerts a sufficient force to collapse a fixture pin head and thereby permit pull-removal of the fixture pin from the attachment. The nose piece is carried by a retractable inner housing normally retained in an advanced position for deforming the liner sleeve, and thereafter movable to a retracted position spaced from the liner sleeve to accommodate substantially unobstructed fixture pin separation from the attachment.
B23P 11/00 - Connecting or disconnecting metal parts or objects by metal-working techniques, not otherwise provided for
B23P 15/26 - Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers
F16B 37/04 - Devices for fastening nuts to surfaces, e.g. sheets, plates
B23P 19/04 - Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
A standoff attachment for bonded fixation to a substrate includes a standoff post with internal nut for engaging a mating fastener used to mount a support element such as a line clamp substantially at a distal end thereof. The standoff post extends from an enlarged bond-on base and defines a hollow slotted channel of noncircular cross-section which terminates at the distal end in an in-turned flange defining an open fastener-receiving port. The nut includes a keyed rib sized and shaped for axial slide-fit reception into the slotted channel at an inboard side of the distal end flange, wherein this rib mates with the slotted channel shape to preclude substantial nut rotation. An elongated slotted plug is secured within the slotted channel to retain the nut, preferably with a minor degree of axial freedom, axially between the plug and the distal end flange.
A bond strength tester unit is provided for testing adhesive bond strength of a nutplate or the like attached to a substrate, such as by adhesive bonded attachment to a blind side of the substrate in substantial alignment with a substrate opening. The nutplate may be constructed according to U.S. Pat. No. 5,013,391, and carries a fastener element such as a threaded nut or the like for subsequent connection with a mating fastener element such as a threaded bolt or the like passed through the substrate opening. The tester unit includes a tool tip having a reaction head for engaging the substrate, in combination with an actuator pin for applying a test force of selected magnitude against the adhesively bonded nutplate. In the event of inadequate bond strength, the actuator pin will separate the nutplate from the substrate.
An adjustable mounting bracket for secure mounting as by adhesive attachment onto an exposed edge of a substrate, wherein the mounting bracket is adapted for quick and easy subsequent mounting of a selected structure such as tubing, wire bundles, etc., relative to the substrate. The adjustable mounting bracket includes a pair of slidably interfitting, generally L-shaped bracket members which cooperatively define a slidably overlying pair of mounting plates and an associated pair of slidably separable clamp jaw plates. The slidably interfitting mounting plates accommodate adjustable spaced-apart separation of the clamp jaw plates to seat firmly against opposed surfaces of the substrate edge, such as mounting onto a rib protruding from the substrate or mounting onto an inner diameter edge of an opening formed in the substrate.
An adhesive attachment is provided for securely mounting an attachment component such as a threaded stud or the like on the surface of a selected substrate, wherein the adhesive attachment provides an electrically conductive ground path for grounding the attachment component and/or a selected structure mounted thereto to the substrate. In one preferred form, the attachment component is a threaded element such as a stud or nut. Upon mounting of the attachment component on the substrate and subsequent connection of the threaded element to a mating threaded member, e.g., of the selected structure to be mounted onto the attachment component, a conductive ground pin is pressed into electrical contact with the substrate for grounding the attachment component and/or the selected structure mounted thereto.
An improved cable tie is provided for securely bundling one or more wires or the like. The cable tie includes a buckle formed by a buckle housing having a double-ended barbed insert mounted therein. The buckle housing defines an anchor slot open at one end for seated reception of a first end of a flexible cable strap, with the barbed insert gripping and retaining the strap therein. A through channel is also formed in the buckle housing and accommodates unidirectional slide-through passage of an opposite or free end of the strap, with the barbed insert gripping and retaining the strap free end against withdrawal relative to the through channel. This flexible strap can be formed from a high strength material such as polyetheretherketone (PEEK) suitable for use in a relatively high temperature environment.
patents
