3D Systems, Inc.

United States of America

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B33Y 10/00 - Processes of additive manufacturing 124
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor 110
B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes 81
B33Y 70/00 - Materials specially adapted for additive manufacturing 64
B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes 58
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1.

CURABLE COMPOUNDS AND FORMULATIONS FOR BIOMEDICAL APPLICATIONS

      
Application Number 17949484
Status Pending
Filing Date 2022-09-21
First Publication Date 2024-03-21
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Xu, Pingyong
  • Brady, Michael
  • Banning, Jeff
  • Patty, Sarah
  • Turner, Peter Scott
  • Keilsohn, Monica

Abstract

Curable compounds, hydrogels, build materials, and methods of 3D printing are described herein. In some embodiments, a build material for 3D printing described herein comprises one or more compounds having the structure(s) of Formula (I) and/or Formula (II) herein. Such a build material may also comprise an additional acrylate component and water.

IPC Classes  ?

  • A61L 27/52 - Hydrogels or hydrocolloids
  • A61L 27/18 - Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • A61L 27/26 - Mixtures of macromolecular materials
  • B33Y 80/00 - Products made by additive manufacturing
  • C08L 71/02 - Polyalkylene oxides

2.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING INTUMESCENT ADDITIVES

      
Application Number 18448400
Status Pending
Filing Date 2023-08-11
First Publication Date 2024-02-22
Owner 3D Systems, Inc. (USA)
Inventor Mohammadi, Meisam Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an intumescent additive in an amount of up to 30 wt. %, based on the total weight of the composition. The intumescent additive comprises a phosphinate component and at least one of (a) a heptazine or melamine-derived component, and (b) a proton donor component.

IPC Classes  ?

  • C09D 5/18 - Fireproof paints
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 7/63 - Additives non-macromolecular organic
  • C09D 177/04 - Polyamides derived from alpha-amino carboxylic acids
  • C09K 21/12 - Organic materials containing phosphorus

3.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING OXYGEN-DEPRIVATION ADDITIVES

      
Application Number 18448433
Status Pending
Filing Date 2023-08-11
First Publication Date 2024-02-22
Owner 3D Systems, Inc. (USA)
Inventor Mohammadi, Meisam Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an oxygen-deprivation additive in an amount of up to 25 wt. %, up to 15 wt. %, or up to 10 wt. % based on the total weight of the composition. The oxygen-deprivation additive comprises at least one of (a) an organophosphorus component, (b) a heptazine or melamine-derived component, and (c) a polymeric organobromine component.

IPC Classes  ?

  • C09D 5/18 - Fireproof paints
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 7/63 - Additives non-macromolecular organic
  • C09D 7/65 - Additives macromolecular
  • C09D 155/02 - ABS [Acrylonitrile-Butadiene-Styrene] polymers
  • C09D 167/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C09D 167/04 - Polyesters derived from hydroxy carboxylic acids, e.g. lactones
  • C09D 169/00 - Coating compositions based on polycarbonates; Coating compositions based on derivatives of polycarbonates
  • C09D 175/04 - Polyurethanes
  • C09D 177/04 - Polyamides derived from alpha-amino carboxylic acids
  • C09K 21/10 - Organic materials containing nitrogen
  • C09K 21/12 - Organic materials containing phosphorus
  • C09K 21/14 - Macromolecular materials

4.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING EXPANDABLE GRAPHITE

      
Application Number 18448551
Status Pending
Filing Date 2023-08-11
First Publication Date 2024-02-15
Owner 3D Systems, Inc. (USA)
Inventor
  • Mohammadi, Meisam Shir
  • Moussa, Khalil
  • Pflaum, Zezette

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an expandable graphite component in an amount of up to 20 wt. %, based on the total weight of the composition. In some instances, the expandable graphite component is in its free form or encapsulated in material.

IPC Classes  ?

5.

HYDROGELS FOR 3D PRINTING HAVING HIGH RESOLUTION

      
Application Number 18351875
Status Pending
Filing Date 2023-07-13
First Publication Date 2024-01-25
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Keilsohn, Monica
  • Brady, Michael
  • Moussa, Khalil

Abstract

In one aspect, build materials for use with a three-dimensional (3D) printing system are described herein. In some embodiments, a build material described herein comprises an acrylate component, a photoinitiator component, a non-curable absorber component, and water. The photoinitiator component of the build material is operable to initiate curing of the acrylate component and/or other curable materials that may optionally be present when the photoinitiator is exposed to incident curing radiation having a Gaussian distribution of wavelengths and a peak wavelength λ. The build material has a penetration depth (Dp) and a critical energy (Ec) at the wavelength λ. In some embodiments, the Dp is greater than 200 μm and less than 300 μm, and the Ec is 3-12 mJ/cm2. In other embodiments, the Dp is greater than 10 μm and less than 50 μm, and the Ec is 5-40 mJ/cm2.

IPC Classes  ?

  • C09D 151/08 - Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 4/00 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond
  • C09D 7/41 - Organic pigments; Organic dyes
  • C08F 290/06 - Polymers provided for in subclass
  • A61L 27/52 - Hydrogels or hydrocolloids
  • A61L 27/16 - Macromolecular materials obtained by reactions only involving carbon-to-carbon unsaturated bonds

6.

3D printing system with waste collection subsystem

      
Application Number 17848479
Grant Number 11938679
Status In Force
Filing Date 2022-06-24
First Publication Date 2023-12-28
Grant Date 2024-03-26
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Lazatin, Darold Tejero

Abstract

A three-dimensional (3D) printing system includes a resin vessel, a fabrication subsystem, a waste collection subsystem, and a controller. The resin vessel is configured to contain photocurable resin. The fabrication subsystem is configured to form the 3D article with layer-by-layer selective curing of the photocurable resin. The fabrication subsystem includes a build plate, a build plate support structure, and a vertical movement mechanism. The waste collection subsystem is attached to the build plate support structure and configured to capture partially polymerized resin as the build plate support structure moves in an upward direction. The controller is configured to (a) operate the vertical movement mechanism to translate the build plate support structure to a lower position and (b) operate the vertical movement mechanism to raise the waste collection subsystem up through the resin and to a position at which partially polymerized resin can be unloaded from the waste collection subsystem.

IPC Classes  ?

  • B29C 64/35 - Cleaning
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling

7.

INJECTION MOLDING IN A FLUID SUPPORTED ADDITIVELY MANUFACTURED MOLD

      
Application Number 18325300
Status Pending
Filing Date 2023-05-30
First Publication Date 2023-12-07
Owner 3D Systems, Inc. (USA)
Inventor Dunne, Patrick

Abstract

A manufacturing system includes an additive manufacturing (AM) system and a fluid supported molding system. The AM system is configured to produce a plastic mold. The fluid supported molding system includes a pressure vessel surrounding a pressure chamber. The pressure vessel is configured to contain a fluid surrounding the mold. The fluid supported molding system also includes a mold material injector configured to inject a mold material into the mold. During the injection of mold material into the mold, the fluid surrounding the mold is configured to resist defection of an outer surface of the mold.

IPC Classes  ?

  • B29C 45/17 - Component parts, details or accessories; Auxiliary operations
  • B29C 33/38 - SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING - Details thereof or accessories therefor characterised by the material or the manufacturing process
  • B29C 45/26 - Moulds
  • B33Y 80/00 - Products made by additive manufacturing

8.

BIOEXTRUDER ASSEMBLY

      
Application Number 18034259
Status Pending
Filing Date 2021-07-19
First Publication Date 2023-12-07
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Solorzano, Ricardo
  • Mcknight, Nicholas

Abstract

Disclosed is a bioextruder assembly capable of “retro-fit” an existing three-dimensional (3D) printer such that it is capable of printing biomaterials. The bioextruder assembly may be modular, self-contained, and configured as “plug-and-play” unit. In some embodiments, the bioextruder assembly may be configured for use in zero-gravity environments such as space and configured to engage with existing 3D printers in space. In some embodiments the bioextruder assembly includes an extruder configured to extrude bio-materials stored in a syringe that is coupled to the extruder, and a converter. The converter may include an electromechanical coupling component that couples the converter to a three-dimensional printer system, and a motor configured to actuate the extrusion of bio-materials stored in the syringe based on signals received from the three-dimensional printing system via the electromechanical coupling component. In some embodiments, the converter may be configured to reversibly attach to the extruder via an attachment element.

IPC Classes  ?

  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B29C 64/209 - Heads; Nozzles

9.

BUILD MATERIALS FOR PRINTING 3D ARTICLES

      
Application Number 18348033
Status Pending
Filing Date 2023-07-06
First Publication Date 2023-11-09
Owner 3D SYSTEMS, INC. (USA)
Inventor Fong, John

Abstract

Polymerizable liquids are described herein which, in some embodiments, can produce 3D printed articles of high resolution and desirable mechanical properties. In one aspect, a polymerizable liquid comprises an acrylate component, and a composite resin comprising a curable carrier and polymeric particles dispersed in the curable carrier. The polymerizable liquid also comprises a photoinitiator component.

IPC Classes  ?

  • C09D 4/06 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • C09D 133/26 - Homopolymers or copolymers of acrylamide or methacrylamide
  • C09D 135/02 - Homopolymers or copolymers of esters

10.

Stereolithography System for Accurately Establishing Build Plane

      
Application Number 18351947
Status Pending
Filing Date 2023-07-13
First Publication Date 2023-11-09
Owner 3D Systems, Inc. (USA)
Inventor Innes, Eric M.

Abstract

A three-dimensional (3D) printing system includes a vessel, a coating subsystem, a calibration block, and a controller. The vessel is configured to contain a photocurable resin having a resin upper surface. The coating subsystem includes a coater module including a coater blade, a lateral movement mechanism coupled to the coater module, a sensor mounted to the coater module, and a vertical actuator system. The calibration block has a calibration surface. The controller is configured to operate the lateral movement mechanism to position the coater blade over the calibration block, operate the vertical actuator system to lower the coater blade into engagement with the calibration surface of the calibration block, operate the sensor to measure a distance to the calibration block, and store the distance as indicative of a vertical position of a lower edge of the coater blade.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/214 - Doctor blades
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/236 - Driving means for motion in a direction within the plane of a layer

11.

Efficient bulk unfused powder removal system and method

      
Application Number 18163956
Grant Number 11794254
Status In Force
Filing Date 2023-02-03
First Publication Date 2023-10-24
Grant Date 2023-10-24
Owner 3D Systems, Inc. (USA)
Inventor
  • Hoy, Ahren Michael
  • Cathey, Turner Ashby
  • Geyling, Alexander J

Abstract

An additive manufacturing system for producing a three-dimensional article includes a print engine, a post-fabrication powder removal apparatus, a transport mechanism, and a controller. The post fabrication removal apparatus includes a rotary frame defining an internal receptacle cavity, a plurality of clamps coupled to a corresponding plurality of actuators, a clamping plate coupled to a lift apparatus, and an agitation device mounted to the clamping plate. The controller is configured to perform the following steps: (1) Operate the transport mechanism to transport the build box to the internal receptacle cavity. (2) Operate the plurality of actuators to engage the build box with the plurality of clamps to secure the build box to the rotary frame. (3) Operate the rotary frame to rotate the build box until unfused powder begins to exit the build box. (4) Operate the agitation device to facilitate pouring of the unfused powder from the build box.

IPC Classes  ?

  • B22F 10/68 - Cleaning or washing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]

12.

BUILD MATERIALS FOR 3D PRINTING

      
Application Number 18335349
Status Pending
Filing Date 2023-06-15
First Publication Date 2023-10-19
Owner 3D Systems, Inc. (USA)
Inventor
  • Xu, Pingyong
  • Fong, John
  • Stockwell, John

Abstract

Polymerizable liquids are described herein which, in some embodiments, can produce 3D printed articles of high resolution and desirable mechanical properties. In one aspect, a polymerizable liquid comprises an acrylate component, a polymeric additive, and a monomeric curing agent, wherein the acrylate component and monomeric curing agent are copolymerizable upon exposure to light. In being copolymerizable, the acrylate component and monomeric curing agent can form a copolymer. As described father herein, the monomeric curing agent can enable further reaction of the copolymer with one or more crosslinking species to link the copolymer with one more polymeric networks.

IPC Classes  ?

  • C08L 33/08 - Homopolymers or copolymers of acrylic acid esters
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • C08L 75/04 - Polyurethanes
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/102 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • C08G 73/06 - Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule; Polyhydrazides; Polyamide acids or similar polyimide precursors
  • C08F 283/00 - Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass

13.

VARIABLE VOXEL SIZE IN NON-CONTINUOUS DEPOSITION PROCESS

      
Application Number 18122497
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D Systems, Inc. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein objects are built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, methods are provided for improving at least one build quality attribute by adjusting a size of one or more voxel spaces for receiving discrete deposits. According to various embodiments, the quality attribute pertains to reducing excess material used in the build process or to thermal behavior of deposited materials. According to various embodiments, the size of a voxel space may be adjusting by scaling and by subdividing into a cluster of smaller spaces that warrant smaller deposits.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

14.

AS-DEPOSITED DATA MODEL FOR DIRECTING MACHINING AFTER ADDITIVE MANUFACTURING

      
Application Number 18184946
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein objects are built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a first three-dimensional digital data model, processes and systems are provided for first forming an oversized blank part that roughly conforms to the first model and is subsequently machined to final dimensions specified by the first model. Various embodiments provide for generating a second model representing the expected shape of the blank part, as formed by a discrete deposition process, and facilitating calculation of specific toolpaths by which material removal tools may render the final shape.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/10 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

15.

REPOSITIONABLE VOXEL ALIGNMENT IN NON-CONTINUOUS DEPOSITION PROCESS

      
Application Number 18122477
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D Systems, Inc (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein objects are built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, methods and systems are provided for selecting an advantageous alignment between an array of fillable voxel spaces and a model layer slice. In accordance with some embodiments, variable alignment achieves an overall reduction in the amount of excess material formed by discrete depositions of material and extending beyond the contours of the object.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B22F 12/90 - Means for process control, e.g. cameras or sensors

16.

SYSTEMS AND METHODS FOR NON-CONTINUOUS DEPOSITION OF A COMPONENT

      
Application Number 18122524
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D Systems, Inc. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

Systems and processes for additive manufacturing are set forth for constructing an object by making successive discrete deposits of unitary masses of a feedstock materials at specific locations as determined by a digital data model for the object. In accordance with some embodiments, the deposits are non-continuous and performed in a sequence such that consecutively ordered deposit actions occur at deposit locations that are not physically adjacent, enabling control of thermal behaviors as a build progresses. In accordance with some embodiments, the sequencing of discrete depositing actions may be agilely rearranged to change temperatures and temperature gradients exhibited by deposited materials.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

17.

INKS FOR 3D PRINTING HAVING LOW PRINT THROUGH DEPTH

      
Application Number 18326535
Status Pending
Filing Date 2023-05-31
First Publication Date 2023-09-28
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises up to 80 wt. % oligomeric curable material; up to 80 wt. % monomeric curable material; up to 10 wt. % photoinitiator; up to 1 wt. % non-curable absorber material; and up to 10 wt. % one or more additional components, based on the total weight of the ink, and wherein the total amount of the foregoing components is equal to 100 wt. %. Additionally, the photoinitiator is operable to initiate curing of the oligomeric curable material and/or the monomeric curable material when the photoinitiator is exposed to incident curing radiation having a peak wavelength λ. Moreover, the ink has a penetration depth (Dp), a critical energy (Ec), and a print through depth (DPT) at the wavelength λ of less than or equal to 2×Dp.

IPC Classes  ?

  • C09D 11/38 - Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
  • C09D 11/328 - Inkjet printing inks characterised by colouring agents characterised by dyes
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 11/037 - Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads

18.

High Productivity System for Printing Precision Articles

      
Application Number 18142813
Status Pending
Filing Date 2023-05-03
First Publication Date 2023-09-21
Owner 3D Systems, Inc. (USA)
Inventor
  • Hsu, Kevin Michael
  • Dunne, Patrick

Abstract

A three-dimensional printing system includes a resin vessel, a support tray, a motorized carriage, a light engine, and a controller. The resin vessel has a lower side with a transparent sheet which provides a lower bound for photocurable resin contained within the vessel. The support tray has a lower face for supporting an object being fabricated. The motorized carriage is for supporting and vertically positioning the support tray. The light engine is for projecting radiation up through the transparent sheet to a build plane. The controller operates the motorized carriage and the light engine to fabricate the object. The object includes a vertical arrangement of dental arches suspended from the lower face and a plurality couplings that connect pairs of the dental arches.

IPC Classes  ?

  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 80/00 - Products made by additive manufacturing
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • A61C 7/08 - Mouthpiece-type retainers
  • A61C 13/15 - Curing devices for plastics prostheses for curing by the action of light

19.

ADDITIVES FOR BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number 18180316
Status Pending
Filing Date 2023-03-08
First Publication Date 2023-08-10
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C08L 75/14 - Polyurethanes having carbon-to-carbon unsaturated bonds
  • B33Y 10/00 - Processes of additive manufacturing

20.

THERMOPLASTIC COMPOSITE MATERIAL AND PRESS DIES THEREFROM

      
Application Number 18158507
Status Pending
Filing Date 2023-01-24
First Publication Date 2023-07-27
Owner 3D Systems, Inc. (USA)
Inventor
  • Cernohous, Jeffrey Jacob
  • Macy, William Dean

Abstract

Processes and material compositions are disclosed for applying polymer additive manufacturing to producing press dies, such as for sheet metal forming. As disclosed in various embodiments, material compositions comprise a thermoplastic, a first filler having low aspect ratio particles and a second filler having high aspect ratio. In at least one embodiment, composites according to the disclosed teachings have a compressive modulus greater than 3500 MPa and a compressive strength greater than 70 MPa, such that the composites have sufficient mechanical properties for press tooling and are amenable to extrusion-type additive manufacturing processes. In at least one embodiment, the use of the disclosed composites with additive manufacturing enables reduced overall mass of tooling by inclusion of voids inside the die.

IPC Classes  ?

  • B29C 64/118 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • B21D 37/10 - Die sets; Pillar guides

21.

SHELF-STABLE BUILD MATERIALS FOR 3D PRINTING

      
Application Number 18096943
Status Pending
Filing Date 2023-01-13
First Publication Date 2023-07-20
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil
  • Broce, Scott

Abstract

build materials for 3D printing applications are described herein which, in some embodiments, comprise monomeric species operable for producing articles with high Tg and/or high heat deflection temperature while maintaining shelf stability. In one aspect, a polymerizable liquid comprises at least 20 weight percent isocyanurate polyacrylate; a photoinitiator component; and a crystallization inhibitor component comprising monomeric curable material, oligomeric curable material or mixtures thereof, wherein the polymerizable liquid does not exhibit crystallization over a period of 28 days at a storage temperature of 5-10° C.

IPC Classes  ?

  • C08F 20/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing

22.

METHOD FOR CONTROLLING PLURALITY OF ROBOTIC DEPOSITORS IN A NON-CONTINUOUS DEPOSITION PROCESS

      
Application Number 18122510
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-07-06
Owner 3D Systems, Inc. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein an object is built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, systems and methods are taught for operating multiple independently-moving depositing devices in a shared build space to build the object. In some embodiments, depositing components perform discrete material depositing actions according to sequential lists of deposit location instructions which are dynamically sortable, enabling a control methodology to alleviate collision risks among depositing components and to improve thermal conditions of a workpiece during construction. Further embodiments provide for dynamic apportionment of discrete deposition actions among the available depositing devices for load balancing and fault tolerance.

IPC Classes  ?

  • B23K 9/04 - Welding for other purposes than joining, e.g. built-up welding
  • B23K 9/095 - Monitoring or automatic control of welding parameters
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B23K 9/32 - Accessories
  • B33Y 10/00 - Processes of additive manufacturing
  • B23K 9/12 - Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing

23.

SCALABLE AND FAST THREE DIMENSIONAL PRINTING SYSTEM

      
Application Number 18150401
Status Pending
Filing Date 2023-01-05
First Publication Date 2023-05-18
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Wynne, Ben
  • Mueller, Robert
  • Cooper, Guthrie

Abstract

A three dimensional printing system includes a light engine having a spatial light modulator for curing individual layers of a photocure resin to form a three dimensional article of manufacture. The light engine is configured to: (1) receive a slice image that defines an array of energy values for curing a layer, (2) process the slice image to define an image frame compatible with the spatial light modulator, (3) receive an on signal, (4) activate the first light source in response to the on signal; (5) repeatedly send the first defined image frame to the first spatial light modulator during a defined cure time for the single layer of resin; (6) receive an off signal; (7) deactivate the first light source in response to the off signal; and (8) repeat steps (1) - (7) until the three dimensional article of manufacture is formed.

IPC Classes  ?

  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing
  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources

24.

Three-dimensional printing system with improved powder coating uniformity

      
Application Number 17965002
Grant Number 11766825
Status In Force
Filing Date 2022-10-13
First Publication Date 2023-04-20
Grant Date 2023-09-26
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Borgstrom, Carl
  • Crouse, Dustin
  • Ray, Nachiketa
  • Vander Linden, James

Abstract

A three-dimensional printing system includes a build platform, a movement mechanism, a coating module, a consolidation module, and a controller. The controller is configured to (1) operate the movement mechanism and the coating module to deposit a new powder layer over an upper surface of the build platform or powder, (2) operate the consolidation module to selectively consolidate the new powder layer, and (3) repeat (1) and (2) until a three-dimensional article is fabricated from a plurality of layers. Step (1) includes, at least one of the plurality of layers (a) operate the movement mechanism and the coating module to deposit a first sublayer of powder having a thickness T1 over the upper surface, and (b) operate the movement mechanism and the coating module to deposit a second sublayer of powder having at thickness T2 over the first sublayer of powder. T2 is less than 20% of T1.

IPC Classes  ?

  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29C 64/245 - Platforms or substrates
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/205 - Means for applying layers
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/218 - Rollers
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/214 - Doctor blades
  • B33Y 80/00 - Products made by additive manufacturing

25.

Three-Dimensional Printer with Precision Vertical Positioner for Very Heavy Articles

      
Application Number 17966163
Status Pending
Filing Date 2022-10-14
First Publication Date 2023-04-20
Owner 3D Systems, Inc. (USA)
Inventor Cathey, Turner Ashby

Abstract

A three-dimensional (3D) printing system includes a print engine chassis, a build box, a vertical movement mechanism, a powder dispensing module, a consolidation module, and a controller. The print engine chassis defines a build chamber configured to receive and support the build box. The build box includes a build plate upon which the 3D article is fabricated. The vertical movement mechanism includes a plurality of actuators configured to collectively provide precise positioning of the build plate. The controller is configured to (1) operate the vertical movement mechanism including operating the plurality of actuators to position an upper surface of the 3D article generally proximate and parallel to a build plane, (2) operate the powder dispensing module to dispense a new layer of powder over the upper surface, and (3) operate the consolidation module to selectively consolidate the new layer of powder.

IPC Classes  ?

  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B22F 12/30 - Platforms or substrates

26.

Method and Apparatus for Positional Reference in an Automated Manufacturing System

      
Application Number 17957142
Status Pending
Filing Date 2022-09-30
First Publication Date 2023-04-06
Owner 3D Systems, Inc. (USA)
Inventor
  • Macy, William D.
  • Alejo, Ryan Luke
  • Eversole, Nathan D.

Abstract

Applied within an automated robotic manufacturing system that includes additive manufacturing capabilities, methods and enabling devices are disclosed for achieving precise multi-dimension positional alignment among a plurality of diverse tools that are involved in collaboratively constructing a solid object. The enabling devices according to various embodiments include an automatically deployed contact sensing probe and a tool center point sensor that detects contact with tools in multiple axes. At least one disclosed method advantageously utilizes both sensing devices in complement.

IPC Classes  ?

  • G05B 19/4099 - Surface or curve machining, making 3D objects, e.g. desktop manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/209 - Heads; Nozzles

27.

Method and Apparatus for Positional Reference in an Automated Manufacturing System

      
Application Number 17957148
Status Pending
Filing Date 2022-09-30
First Publication Date 2023-04-06
Owner 3D Systems, Inc. (USA)
Inventor
  • Macy, William D.
  • Alejo, Ryan Luke
  • Eversole, Nathan D.

Abstract

Applied within an automated robotic manufacturing system that includes additive manufacturing capabilities, methods and enabling devices are disclosed for achieving precise multi-dimension positional alignment among a plurality of diverse took that are involved in collaboratively constructing a solid object. The enabling devices according to various embodiments include an automatically deployed contact sensing probe and a tool center point sensor that detects contact with tools in multiple axes. At least one disclosed method advantageously utilizes both sensing devices in complement.

IPC Classes  ?

28.

MANIFOLDS, SYSTEMS AND METHODS FOR CONDUCTING BIOLOGICAL STUDIES UNDER FLOW

      
Application Number 17933592
Status Pending
Filing Date 2022-09-20
First Publication Date 2023-03-30
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan
  • Alikah, Selene
  • Gelber, Matthew
  • Jivan, Faraz
  • Ruiz, Andres
  • Snook, Jacob

Abstract

Some embodiments of the disclosure disclose manifolds, microfluidic systems and methods that provide control over fluid flow distribution to an array of bio-scaffolds contained within the manifolds. In some embodiments, multiple perfusates may be injected into the manifold via multiple inlets where the manifold contains a bio-assembly with a substrate having a bio-scaffold disposed thereon. Biological investigations of the perfusates may then be conducted in the vascular components and chambers of the bio-scaffold.

IPC Classes  ?

  • B01L 3/00 - Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers

29.

Stereolithography system for accurately establishing build plane

      
Application Number 17945700
Grant Number 11738518
Status In Force
Filing Date 2022-09-15
First Publication Date 2023-03-23
Grant Date 2023-08-29
Owner 3D SYSTEMS, INC. (USA)
Inventor Innes, Eric M.

Abstract

A three-dimensional (3D) printing system includes a vessel, a coating subsystem, a calibration block, and a controller. The vessel is configured to contain a photocurable resin having a resin upper surface. The coating subsystem includes a coater module including a coater blade, a lateral movement mechanism coupled to the coater module, a sensor mounted to the coater module, and a vertical actuator system. The calibration block has a calibration surface. The controller is configured to operate the lateral movement mechanism to position the coater blade over the calibration block, operate the vertical actuator system to lower the coater blade into engagement with the calibration surface of the calibration block, operate the sensor to measure a distance to the calibration block, and store the distance as indicative of a vertical position of a lower edge of the coater blade.

IPC Classes  ?

  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/214 - Doctor blades
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/236 - Driving means for motion in a direction within the plane of a layer

30.

3D printing system with agitation device

      
Application Number 17848452
Grant Number 11813796
Status In Force
Filing Date 2022-06-24
First Publication Date 2022-12-29
Grant Date 2023-11-14
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Mattern, Frederick T.

Abstract

A three-dimensional (3D) printing system is configured to manufacture a three-dimensional 3D article in a layer-by-layer manner. The 3D printing system includes a resin vessel, a tank agitation subsystem, a fabrication subsystem, and a controller. The resin vessel is configured to contain photocurable resin and has a lower region within a distance H of a bottom surface of the resin vessel. The agitation subsystem includes (a) a grating disposed within the lower region of the resin vessel and (b) an agitation movement mechanism coupled to the grating. The fabrication subsystem is configured to form the 3D article by a layer-by-layer selective curing of the photocurable resin. The controller is configured to operate the agitation movement mechanism to oscillate the grating along a lateral Y-axis to remix filler particulates within the photocurable resin.

IPC Classes  ?

  • B29C 64/314 - Preparation
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/227 - Driving means
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/10 - Pre-treatment

31.

3D printing build materials and support materials comprising a phosphor

      
Application Number 17889641
Grant Number 11945171
Status In Force
Filing Date 2022-08-17
First Publication Date 2022-12-29
Grant Date 2024-04-02
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Wu, Bo
  • Thomas, Jr., Jule W.
  • Parker, Mark Raymond

Abstract

In one aspect, build materials and support materials for use with a 3D printer are described herein. Such materials include a phosphor component in combination with other components. In some embodiments, the phosphor component of a build material or support material is present in the material in an amount of 0.001-0.5 wt. % and has a peak photoluminescence (PL) emission wavelength of 430-750 nm and a photoluminescence quantum yield (QY) of 0.10-1.

IPC Classes  ?

  • B29C 64/40 - Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C08K 5/00 - Use of organic ingredients
  • C08K 5/357 - Six-membered rings
  • C08L 33/08 - Homopolymers or copolymers of acrylic acid esters
  • C08L 33/10 - Homopolymers or copolymers of methacrylic acid esters
  • C08L 71/02 - Polyalkylene oxides
  • C08L 91/06 - Waxes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

32.

SYSTEMS AND METHODS FOR NETWORKED BIOPRINTING

      
Application Number 17755690
Status Pending
Filing Date 2020-11-03
First Publication Date 2022-12-22
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Fakir, Rahul
  • Penney, Nicholas
  • Solorzano, Ricardo D.

Abstract

The present disclosure is directed towards systems and methods for controlling three-dimensional bioprinters. In some embodiments, a server system may provide a user interface that can be used by a user may able to provide three-dimensional bioprinter specifications. The server system may then be configured to generate command instructions compatible with a particular bioprinter and then transmit the command instructions to the indicated bioprinter. In some embodiments the disclosed systems and methods may eliminate the need for downloading drivers or bioprinter specific software onto a user computing device. In some embodiments the disclosed systems and methods may be configured for use in restricted internet access settings.

IPC Classes  ?

  • B28B 1/00 - Producing shaped articles from the material
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

33.

VASCULAR CASTING AND APPLICATIONS THEREOF

      
Application Number 17751029
Status Pending
Filing Date 2022-05-23
First Publication Date 2022-12-01
Owner 3D Systems, Inc. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan

Abstract

A method of preparing a structure is provided. The method includes providing an initial structure; casting a first material in one or more void volumes of the initial structure; removing the initial structure from the first material; obtaining a cast structure comprising the first material; coating a second material on the cast structure; casting a third material using the coated cast structure; removing the first material; and obtaining a final structure. In various embodiments, the initial structure can include a first initial structure and a second initial structure and casting a first material in one or more first void volumes of the first initial structure and in one or more second void volumes of the second initial structure. In various embodiments, the method includes assembling the first cast structure and the second cast structure and obtaining an assembled structure comprising the first cast structure and the second cast structure.

IPC Classes  ?

  • A61F 2/06 - Blood vessels
  • A61L 27/50 - Materials characterised by their function or physical properties
  • A61L 27/28 - Materials for coating prostheses
  • B29C 39/12 - Making multilayered or multicoloured articles
  • B29C 39/38 - Heating or cooling
  • B22D 19/00 - Casting in, on, or around, objects which form part of the product
  • B33Y 80/00 - Products made by additive manufacturing

34.

Large Area Three-Dimensional Printer with Precision Optical Path

      
Application Number 17876239
Status Pending
Filing Date 2022-07-28
First Publication Date 2022-12-01
Owner 3D Systems, Inc. (USA)
Inventor Sabo, David

Abstract

A three-dimensional printing system includes a support plate and a resin vessel. The support plate defines a central opening and an upper surface. The resin vessel is disposed upon the upper surface of the support plate and includes a substructure and a transparent sheet. The substructure includes a vertical wall and a tension ring that extends inwardly and downwardly from the vertical wall. The tension ring impinges downwardly upon an upper surface of the transparent sheet and tensions the transparent sheet.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/245 - Platforms or substrates
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources

35.

Additives for build materials and associated printed 3D articles

      
Application Number 17737355
Grant Number 11890806
Status In Force
Filing Date 2022-05-05
First Publication Date 2022-11-24
Grant Date 2024-02-06
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.

IPC Classes  ?

  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • C08F 222/10 - Esters
  • C08F 2/48 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
  • C08F 220/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • C08F 224/00 - Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a heterocyclic ring containing oxygen
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing

36.

Optically active build materials for 3D printing

      
Application Number 17826878
Grant Number 11780989
Status In Force
Filing Date 2022-05-27
First Publication Date 2022-11-17
Grant Date 2023-10-10
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil
  • Broce, Scott

Abstract

Build materials for 3D printing applications are described herein which, in some embodiments, comprise a dye component operable to alter spectral characteristics of the printed part over the course of the build cycle. In some embodiments, for example, the dye component can provide desirable light penetration depth during article printing and sufficient optical clarity during final light curing processes.

IPC Classes  ?

  • C08F 2/46 - Polymerisation initiated by wave energy or particle radiation
  • C08F 2/50 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
  • C08G 61/04 - Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
  • C08K 5/08 - Quinones
  • C08F 220/50 - Nitriles containing four or more carbon atoms
  • C08F 226/06 - Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen

37.

Low Profile Clamping Device

      
Application Number 17731214
Status Pending
Filing Date 2022-04-27
First Publication Date 2022-11-03
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Macy, William D.
  • Eversole, Nathan D.

Abstract

A clamping device is disclosed having a rigid frame and a concavity for accepting items to be clamped together, a clamping action upon items entering into the concavity being facilitated by a contacting member in conjunction with a force-maintaining member and a displacement-limiting element to readily accommodate a range of clamped item dimensions without requiring separate opening or tightening adjustments to be performed by a user while applying the clamping device.

IPC Classes  ?

  • B25B 5/16 - Clamps - Details, e.g. jaws, jaw attachments

38.

SYSTEMS AND METHODS FOR LAYER LEVELING IN LARGE-AREA MICROSTEREOLITHOGRAPHY

      
Application Number 17729061
Status Pending
Filing Date 2022-04-26
First Publication Date 2022-10-27
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Heidari, Hossein
  • Gelber, Matthew Kenneth
  • Grigoryan, Bagrat
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system and a layer leveling system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a print plane. The layer leveling system is capable of flattening a non-flat region (such as a meniscus) of the curable resin in a vicinity of the build plane.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

39.

METHODS OF CALIBRATION OF A STEREOLITHOGRAPHY SYSTEM

      
Application Number 17729077
Status Pending
Filing Date 2022-04-26
First Publication Date 2022-10-27
Owner
  • Lawrence Livermore National Security, LLC (USA)
  • 3D SYSTEMS, INC. (USA)
Inventor
  • Moran, Bryan D.
  • Bauman, Brian J.
  • Gelber, Matthew Kenneth
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system, an optical imaging system, and a controller in communication with the large-area micro-stereolithography system and the optical imaging system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a build plane. The controller is capable of analyzing a focus level of the reference target based on the captured image; and based on the analyzing, adjusting a focus property of the projected image beam of the stereolithography system.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

40.

Manufacturing system and method for high performance customized articles

      
Application Number 17720355
Grant Number 11833757
Status In Force
Filing Date 2022-04-14
First Publication Date 2022-10-27
Grant Date 2023-12-05
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Stockwell, John
  • Xu, Pingyong
  • Turner, Peter Scott
  • Hull, Charles W.

Abstract

A three-dimensional (3D) printing system for manufacturing a 3D article includes a resin vessel, a build tray, a movement mechanism, a light engine, a housing, a gas handling system, and a controller. The resin vessel includes a transparent sheet on a lower side. The housing defines two chambers including an upper chamber and a lower chamber. The upper chamber is in fluidic communication with the resin contained by the resin vessel. The lower chamber is in fluid communication with a lower surface of the transparent sheet. The controller is configured to (a) operate the gas handling system to reduce and control a partial pressure of oxygen in the upper and lower chambers, (b) operate the movement mechanism and the light engine to form the 3D article in a layer-by-layer manner.

IPC Classes  ?

  • B29C 64/364 - Conditioning of environment
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/25 - Housings, e.g. machine housings

41.

SYSTEMS AND METHODS FOR PERFORMING OPTICALLY CALIBRATED LARGE-AREA MICROSTEREOLITHOGRAPHY

      
Application Number 17729047
Status Pending
Filing Date 2022-04-26
First Publication Date 2022-10-27
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Gelber, Matthew Kenneth
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system, an optical imaging system, and a controller in communication with the large-area micro-stereolithography system and the optical imaging system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a build plane. The controller is capable of directing the optical imaging system to obtain one or more optical images of the product or of a reference component located at the build plane, and adjusting a parameter associated with the large-area micro-stereolithography system based on the one or more images.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]

42.

Powder Distribution for Laser Sintering Systems

      
Application Number 17846413
Status Pending
Filing Date 2022-06-22
First Publication Date 2022-10-13
Owner 3D Systems, Inc. (USA)
Inventor
  • Cullen, David H.
  • Hidalgo, Rafael Enrique

Abstract

There is provided improved laser sintering systems that increase the powder density and reduce anomalies of the powder layers that are sintered, that measure the laser power within the build chamber for automatic calibration during a build process, that deposit powder into the build chamber through a chute to minimize dusting, and that scrubs the air and cools the radiant heaters with recirculated scrubbed air. The improvements enable the laser sintering systems to make parts that are of higher and more consistent quality, precision, and strength, while enabling the user of the laser sintering systems to reuse greater proportions of previously used but unsintered powder.

IPC Classes  ?

  • B29C 64/357 - Recycling
  • B29C 64/205 - Means for applying layers
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
  • B29C 64/35 - Cleaning
  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B28B 1/00 - Producing shaped articles from the material

43.

Liquid cooling for pellet extruder in a fused deposition modeling system

      
Application Number 17847164
Grant Number 11724452
Status In Force
Filing Date 2022-06-22
First Publication Date 2022-10-13
Grant Date 2023-08-15
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Guillory, Clay M.
  • Booth, Nicholas

Abstract

In the context of a system that uses a pellet-type extruder head to form solid objects by moving the extruder relative to a build surface while melting and extruding pellets of raw material, systems and methods are provided which comprise cooling at least a portion of a pathway by which pellets of raw material are conveyed to a rotating extruder lead screw of the extruder head.

IPC Classes  ?

  • B29C 64/209 - Heads; Nozzles
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

44.

DEVICES AND METHODS FOR REGISTERING AN IMAGING MODEL TO AN AUGMENTED REALITY SYSTEM BEFORE OR DURING SURGERY

      
Application Number 17696386
Status Pending
Filing Date 2022-03-16
First Publication Date 2022-09-22
Owner 3D SYSTEMS INC. (USA)
Inventor
  • Porat, Roy
  • Bronstein, Ran

Abstract

Systems and methods are provided for improving registration of AR (augmented reality) units at a surgery scene. Systems comprise augmented reality (AR) unit(s) comprising and/or in communication with head mounted display(s) (HMDs) used by a user, and physical device(s) made of sterilizable biocompatible material and configured as a registration template. The AR unit and/or segmentation software associated therewith may be configured to align a device representation of the physical device onto an imaging model of a patient, and the AR unit and/or the HMD may be configured to register, on the HMD, the device representation with the aligned imaging model onto the physical device, which is positioned with respect to the patient and is viewed through the HMD—to display the imaging model or parts thereof in a corresponding spatial relation to the patient. Registration using the physical device simplifies the coordination among real and virtual devices.

IPC Classes  ?

  • G06T 19/00 - Manipulating 3D models or images for computer graphics
  • G06T 7/10 - Segmentation; Edge detection
  • G02B 27/01 - Head-up displays
  • A61B 34/20 - Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
  • A61B 34/10 - Computer-aided planning, simulation or modelling of surgical operations
  • A61B 34/00 - Computer-aided surgery; Manipulators or robots specially adapted for use in surgery

45.

Inks for 3D printing having low print through depth

      
Application Number 17832129
Grant Number 11702559
Status In Force
Filing Date 2022-06-03
First Publication Date 2022-09-15
Grant Date 2023-07-18
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

p.

IPC Classes  ?

  • C09D 11/38 - Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
  • C09D 11/328 - Inkjet printing inks characterised by colouring agents characterised by dyes
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 11/037 - Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 33/00 - Use of polymers of unsaturated acids or derivatives thereof, as moulding material 

46.

Additives for build materials and associated printed 3D articles

      
Application Number 17690694
Grant Number 11912846
Status In Force
Filing Date 2022-03-09
First Publication Date 2022-09-15
Grant Date 2024-02-27
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

6 each represent one to four optional ring substituents, each one of the one to four ring substituents independently selected from the group consisting of alkyl, heteroalkyl, haloalkyl, halo, hydroxyl, alkoxy, amine, amide, and ether, and wherein n is an integer from 1 to 7.

IPC Classes  ?

  • C08K 5/01 - Hydrocarbons
  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • C08F 20/10 - Esters
  • B29K 33/04 - Polymers of esters

47.

FLAME RESISTANT BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number 17690763
Status Pending
Filing Date 2022-03-09
First Publication Date 2022-09-15
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

Polymerizable liquids for 3D printing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed from the liquids. The polymerizable liquids may also impart desirable mechanical properties to the articles. In some embodiments, a polymerizable liquid comprises a curable isocyanurate component in an amount of at least 5 wt. %, based on total weight of the polymerizable liquid, and a brominated acrylate ester component. Additionally, methods of printing three-dimensional articles using said polymerizable liquids are described herein.

IPC Classes  ?

  • C09D 4/00 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond
  • C08F 220/58 - Amides containing oxygen in addition to the carbonamido oxygen
  • C08F 222/10 - Esters
  • C08F 220/22 - Esters containing halogen
  • C08K 5/521 - Esters of phosphoric acids, e.g. of H3PO4
  • C09D 133/24 - Homopolymers or copolymers of amides or imides
  • C09D 135/02 - Homopolymers or copolymers of esters
  • C09D 133/16 - Homopolymers or copolymers of esters containing halogen atoms
  • C09D 7/63 - Additives non-macromolecular organic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified

48.

Inks for 3D printing having low polymerization shrinkage

      
Application Number 17825396
Grant Number 11897189
Status In Force
Filing Date 2022-05-26
First Publication Date 2022-09-08
Grant Date 2024-02-13
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises 20-60 wt. % oligomeric curable material; 10-50 wt. % cyclocarbonate (meth)acrylate monomer; and 0.1-5 wt. % photoinitiator, based on the total weight of the ink. Additionally, in some cases, the ink further comprises one or more additional curable materials differing from the oligomeric curable material and the cyclocarbonate (meth)acrylate monomer. An ink described herein, in some embodiments, also comprises one or more additional component that are non-curable.

IPC Classes  ?

  • C08F 2/46 - Polymerisation initiated by wave energy or particle radiation
  • C08F 2/50 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
  • C08G 61/04 - Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • C08F 20/28 - Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
  • C08F 20/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/104 - Polyesters
  • B22F 10/12 - Formation of a green body by photopolymerisation, e.g. stereolithography [SLA] or digital light processing [DLP]
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C08K 5/00 - Use of organic ingredients
  • B22F 12/63 - Rollers
  • B22F 10/40 - Structures for supporting workpieces or articles during manufacture and removed afterwards

49.

High capacity three-dimensional printer with drain system for heavy articles

      
Application Number 17734318
Grant Number 11760004
Status In Force
Filing Date 2022-05-02
First Publication Date 2022-08-18
Grant Date 2023-09-19
Owner 3D SYSTEMS. INC. (USA)
Inventor
  • Alonzo, Daniel
  • Sabo, David
  • Munro, Michael W.

Abstract

A three-dimensional (3D) printing system for manufacturing a 3D article includes a resin vessel, a build plate, a plate support, a hook subsystem, an elevator subsystem, an imaging subsystem, and a controller. The build plate has an upper surface and extends from a proximal end to a distal end. The hook subsystem includes a hook. The controller is configured to: (a) Operate the elevator subsystem and the imaging subsystem to fabricate the 3D article. (b) Operate the elevator subsystem to raise the 3D article above photocurable resin in the resin vessel. (c) Operate the hook subsystem to configure the hook to be engaged with the proximal end of the build plate. (d) Operate the elevator subsystem to impart a vertical separation distance between the proximal and distal ends of the build plate. The vertical separation distance defines an angular tilt of the 3D article to facilitate draining of residual photocurable.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/245 - Platforms or substrates
  • B29C 64/35 - Cleaning
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

50.

Large array stereolithography with efficient optical path

      
Application Number 17731468
Grant Number 11806932
Status In Force
Filing Date 2022-04-28
First Publication Date 2022-08-11
Grant Date 2023-11-07
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Beauchamp, Robert W.
  • Zheng, Ning
  • Smith, Iii, James Francis

Abstract

A three-dimensional printing system includes a resin vessel containing resin, an imaging bar, a movement mechanism coupled to the imaging bar, and a controller. The imaging bar includes an arrangement of light emitting devices that selectively emit radiation from an exit surface of the imaging bar to define a build plane in the resin. The exit surface of the imaging bar is preferably less than 10 millimeters from the build plane. The controller is configured to scan the imaging bar along a scan axis and, concurrent with scanning, operate the imaging bar to selectively image a layer of resin at the build plane.

IPC Classes  ?

  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 45/00 - Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
  • B29C 59/00 - Surface shaping, e.g. embossing; Apparatus therefor
  • B29C 63/02 - Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
  • B29C 69/00 - Combinations of shaping techniques not provided for in a single one of main groups , e.g. associations of moulding and joining techniques; Apparatus therefor
  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/286 - Optical filters, e.g. masks
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

51.

Method for detecting two dimensional sketch data from source model data for three dimensional reverse modeling

      
Application Number 16435242
Grant Number RE049149
Status In Force
Filing Date 2019-06-07
First Publication Date 2022-07-26
Grant Date 2022-07-26
Owner 3D Systems, Inc. (USA)
Inventor
  • Bae, Seock Hoon
  • Lee, Dong Hoon
  • Chung, Kang Hoon

Abstract

A method for detecting two dimensional sketch data from source model data for three dimensional reverse modeling. The method includes the steps of detecting optional model data, establishing X-axis, Y-axis and Z-axis of the model data depending upon a reference coordinate system information inputted from a user, and setting a work plane for detecting two dimensional section data of the model data; projecting, on the work plane, two dimensional section data to be detected from the model data or polylines detected by designating a detection position; detecting two dimensional projected section data of the model data projected on the work plane, and dividing the two dimensional projected section data into feature segments depending upon a curvature distribution; and establishing a constraint and numerical information in accordance with connection of the divided feature segments of the two dimensional projected section data, and creating two dimensional sketch data.

IPC Classes  ?

52.

Branching Support for Metals That Minimizes Material Usage

      
Application Number 17546239
Status Pending
Filing Date 2021-12-09
First Publication Date 2022-06-30
Owner 3D Systems, Inc. (USA)
Inventor
  • Volchek, Kirill
  • Budovsky, Vladimir

Abstract

A system for manufacturing a three-dimensional (3D) article includes a controller. The controller is configured to (A) receive a solid model defining the 3D article having an unsupported (downward facing) surface and (B) define a support structure for the unsupported surface. The support structure includes (1) a lower support beam, (2) a node body, and (3) at least three branches. The node body is defined at an upper end of the lower support beam. The node body has an upper surface that is generally in facing relation with the unsupported surface. The at least three branches extend with a diverging geometry away from the upper surface of the node body and to the unsupported surface. The branches are individually defined by a vertical sequence of contour scan patterns.

IPC Classes  ?

  • B22F 10/40 - Structures for supporting workpieces or articles during manufacture and removed afterwards
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/30 - Process control
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

53.

Carrier Matrix for Facilitating Transfer of Skin Cores from Donor Site to Wound Site

      
Application Number 17548727
Status Pending
Filing Date 2021-12-13
First Publication Date 2022-06-16
Owner
  • 3D Systems, Inc. (USA)
  • Sperry Bio, Inc. (USA)
Inventor
  • Sperry, Charles R.
  • Lavagnino, Ayn
  • Piucci, Vincent
  • Wassmann, Karl
  • Kuester, Evan
  • Stockwell, John
  • Turner, Peter Scott
  • Xu, Pingyong

Abstract

An article is configured for transferring tissue cores from a patient donor site to a patient wound site. The article includes a matrix construction of resilient elastomeric polymer material to support an array of tissue core locators individually defining an opening and individually configured to: (1) receive a tissue core from the donor site into the opening, (2) resiliently hold the tissue core at the opening until and after the sheet is placed upon the wound site, and (3) release the tissue core when the sheet is removed from the wound site at a time that is between 2 and 29 days after the sheet is placed upon the wound site.

IPC Classes  ?

54.

Flame resistant build materials and associated printed 3D articles

      
Application Number 17545706
Grant Number 11905355
Status In Force
Filing Date 2021-12-08
First Publication Date 2022-06-16
Grant Date 2024-02-20
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

Polymerizable liquids for 3D printing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed from the build materials. The polymerizable liquids may also impart desirable mechanical properties to the articles. In some embodiments, a polymerizable liquid comprises a curable isocyanurate component in an amount of at least 20 wt. %, based on total weight of the polymerizable liquid, and an organophosphate component comprises one or more organophosphate compounds. In some embodiments, the polymerizable liquid further comprises an acrylate component.

IPC Classes  ?

  • C08F 222/22 - Esters containing nitrogen
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C08K 5/00 - Use of organic ingredients
  • C08K 5/521 - Esters of phosphoric acids, e.g. of H3PO4
  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material

55.

THREE-DIMENSIONAL PRINTING SYSTEM THAT MINIMIZES USE OF METAL POWDER

      
Application Number 17402783
Status Pending
Filing Date 2021-08-16
First Publication Date 2022-06-02
Owner 3D Systems, Inc. (USA)
Inventor
  • Watson, Jonathan
  • Winter, Kirt

Abstract

A three-dimensional (3D) printing system for manufacturing a three-dimensional (3D) article includes a support powder dispenser containing support powder, a metal powder dispenser containing metal powder, a build plate, a beam system, and a controller. The controller is configured to (1) receive information defining a two-dimensional (2D) slice of the 3D article, (2) position the build plate to receive a new layer of metal powder, (3) operate the metal powder dispenser to dispense the new layer of metal powder, the new layer of metal powder spanning the 2D slice and extending beyond the boundaries to define a zone of unfused powder, (4) operate the beam system to selectively fuse the new layer of powder over an area corresponding to the 2D slice, (5) operate the support powder dispenser to dispense a bounding contour of support powder proximate to or overlapping the zone of unfused powder.

IPC Classes  ?

  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/85 - Data acquisition or data processing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B22F 1/05 - Metallic powder characterised by the size or surface area of the particles

56.

Build materials for printing 3D articles

      
Application Number 17523301
Grant Number 11739221
Status In Force
Filing Date 2021-11-10
First Publication Date 2022-05-19
Grant Date 2023-08-29
Owner 3D SYSTEMS, INC. (USA)
Inventor Fong, John

Abstract

Polymerizable liquids are described herein which, in some embodiments, can produce 3D printed articles of high resolution and desirable mechanical properties. In one aspect, a polymerizable liquid comprises an acrylate component, and a composite resin comprising a curable carrier and polymeric particles dispersed in the curable carrier. The polymerizable liquid also comprises a photoinitiator component.

IPC Classes  ?

  • C09D 4/06 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • C09D 133/26 - Homopolymers or copolymers of acrylamide or methacrylamide
  • C09D 135/02 - Homopolymers or copolymers of esters

57.

High resolution three-dimensional printing system

      
Application Number 17570579
Grant Number 11623399
Status In Force
Filing Date 2022-01-07
First Publication Date 2022-04-28
Grant Date 2023-04-11
Owner 3D SYSTEMS, INC. (USA)
Inventor Korol, Evgeny

Abstract

A three-dimensional printing system for fabricating a three-dimensional article includes a motorized build platform, a dispensing module, a pulsed light source, an imaging module, a movement mechanism, and a controller. The imaging module receives radiation from the pulsed light source and includes a two-dimensional mirror array. The movement mechanism imparts lateral motion between the imaging module and the build platform. The controller is configured to operate the motorized build platform and the dispensing module to form a layer of build material at a build plane, operate the movement mechanism to laterally scan the imaging module over the build plane, operate the pulsed light source to generate a sequence of radiation pulses that illuminate the mirror array, and operate the mirror array to selectively image the build material.

IPC Classes  ?

  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/245 - Platforms or substrates
  • B29C 64/273 - Arrangements for irradiation using electron beams [EB] frequency modulated
  • B29C 64/205 - Means for applying layers
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 12/43 - Radiation means characterised by the type, e.g. laser or electron beam frequency modulated
  • B22F 12/44 - Radiation means characterised by the configuration of the radiation means
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

58.

Customized Surgical Guides

      
Application Number 17501647
Status Pending
Filing Date 2021-10-14
First Publication Date 2022-04-21
Owner 3D Systems, Inc. (USA)
Inventor
  • Kramcha, Tarik
  • Bruce, Riley R.
  • York, Tyler John
  • Marks, Shelby

Abstract

A surgical guide includes a metal guide and a plastic reference formed by additive manufacturing. The metal guide is configured to engage a bone surface of a first body area. The metal guide includes a main plate and an arm. The main plate has an inner surface customized and shaped to the bone surface. The main plate defines mounting guides for securing the main plate to the bone surface and defines a machining guide for drilling or cutting through the bone surface. The arm is formed to the main plate at a proximal end and extends to a distal end. The plastic reference has a reference surface customized and shaped to a surface of a second body area that is physically separated from the first body area.

IPC Classes  ?

59.

Efficient bulk unfused powder removal system and method

      
Application Number 17402811
Grant Number 11597016
Status In Force
Filing Date 2021-08-16
First Publication Date 2022-04-14
Grant Date 2023-03-07
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Hoy, Ahren Michael
  • Cathey, Turner Ashby
  • Geyling, Alexander J

Abstract

An additive manufacturing system for producing a three-dimensional article includes a print engine, a post-fabrication powder removal apparatus, a transport mechanism, and a controller. The post fabrication removal apparatus includes a rotary frame defining an internal receptacle cavity, a plurality of clamps coupled to a corresponding plurality of actuators, a clamping plate coupled to a lift apparatus, and an agitation device mounted to the clamping plate. The controller is configured to perform the following steps: (1) Operate the transport mechanism to transport the build box to the internal receptacle cavity. (2) Operate the plurality of actuators to engage the build box with the plurality of clamps to secure the build box to the rotary frame. (3) Operate the rotary frame to rotate the build box until unfused powder begins to exit the build box. (4) Operate the agitation device to facilitate pouring of the unfused powder from the build box.

IPC Classes  ?

  • B22F 10/68 - Cleaning or washing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]

60.

Pulse Transfer for Large Area Metal Fusion System

      
Application Number 17487270
Status Pending
Filing Date 2021-09-28
First Publication Date 2022-04-07
Owner 3D Systems, Inc. (USA)
Inventor
  • Hazlewood, Bryon Robert
  • Doval, Jose Julio
  • Freiburg, Evan C.

Abstract

A 3D printing system includes a print engine, a powder dispenser, and a controller. The print engine includes a chassis defining an inner chamber with a docking chamber, a build box with a build plate, an energy beam system, and a powder track coater (PTC) coupled to a gantry. The controller is configured to: (A) operate the gantry and the PTC to selectively dispense a track of powder over the build plate, (B) operate the gantry to transport the PTC to the docking station, (C) operate the energy beam system to selectively fuse the track of powder, and (D) concurrent with operating the energy beam to (D1) measure a level of powder in the PTC and (D2) if the level of powder in the PTC is below a predetermined threshold, operate the powder dispenser to transfer a controlled volume of powder to the PTC.

IPC Classes  ?

  • B22F 12/57 - Metering means
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/85 - Data acquisition or data processing for controlling or regulating additive manufacturing processes
  • B22F 12/70 - Gas flow means
  • B23K 26/342 - Build-up welding

61.

Three-dimensional print engine with large area build plane having optimized gas flow director structures

      
Application Number 17487211
Grant Number 11878350
Status In Force
Filing Date 2021-09-28
First Publication Date 2022-04-07
Grant Date 2024-01-23
Owner 3D SYSTEMS, INC. (USA)
Inventor Doval, Jose Julio

Abstract

A three-dimensional (3D) print engine includes (A) a plurality of walls laterally defining a build chamber, (B) a build box including a build plate, (C) a powder dispenser, (D) a beam system for fusing layers of powder, (E) a peripheral plate disposed between the build plate and the plurality of walls and having an upper surface, (F) a gas inlet that ejects a gas flow stream that passes over the build plate and the peripheral plate, (G) a gas outlet that receives the gas flow stream, (H) a plurality of projecting structures mounted to and extending above the upper surface of the peripheral plate, and (I) a gas handling system coupled to the gas inlet and gas outlet. The plurality of projecting structures shape the flow field of the gas flow stream to provide a more uniform velocity of gas flow velocities above the build plane.

IPC Classes  ?

  • B22F 12/70 - Gas flow means
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B23K 26/342 - Build-up welding
  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B23K 26/16 - Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/08 - Devices involving relative movement between laser beam and workpiece

62.

System and method for recalculating analysis report of 3D scan data

      
Application Number 16435236
Grant Number RE048998
Status In Force
Filing Date 2019-06-07
First Publication Date 2022-03-29
Grant Date 2022-03-29
Owner 3D Systems, Inc. (USA)
Inventor
  • Bae, Seock Hoon
  • Lee, Dong Hoon
  • Kim, Seung Yob
  • Cho, Sung Wook

Abstract

Disclosed is a system and method for allowing analysis results of scan data to have supplemental geometry and various measurements generated from the supplemental geometry or mutual common relations between geometric tolerances, and when the scan data changes, the analysis results according to the related data are recalculated in real time in order to simplify the repetitive inspection process according to the scan data changes.

IPC Classes  ?

  • G06T 1/00 - General purpose image data processing

63.

MULTI-HEADED AUTO-CALIBRATING BIOPRINTER WITH HEADS THAT HEAT, COOL, AND CROSSLINK

      
Application Number 17514633
Status Pending
Filing Date 2021-10-29
First Publication Date 2022-03-10
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Solorzano, Ricardo
  • Koch, Eza
  • Robitaille-Beaumier, Guillaume

Abstract

The present invention relates to a three-dimensional bioprinter for printing and/or patterning a single type or multiple types of cells into different geometrical arrangements and other three-dimensional structures, such as tissues. The bioprinter comprises multiple heads that can each be loaded with a different cartridge containing a biomaterial or biological material such as cells in a solution or cells in a hydrogel. Each bioprinter head and cartridge has the ability to heat or cool using Peltier technology. The bioprinter also has the ability to auto calibrate on a bed plate configured to accept a petri dish or microtiter plate.

IPC Classes  ?

  • B29C 64/209 - Heads; Nozzles
  • A61L 27/52 - Hydrogels or hydrocolloids
  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29C 64/295 - Heating elements
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • C12M 3/00 - Tissue, human, animal or plant cell, or virus culture apparatus
  • C12N 5/00 - Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
  • C12N 5/071 - Vertebrate cells or tissues, e.g. human cells or tissues
  • B29C 64/336 - Feeding of two or more materials

64.

INKS FOR 3D PRINTING

      
Application Number 17526437
Status Pending
Filing Date 2021-11-15
First Publication Date 2022-03-10
Owner 3D Systems, Incorporated (USA)
Inventor
  • Wang, Patricia
  • Xu, Pingyong
  • Thomas, Jr., Jule W.
  • Meinhardt, Michael B.

Abstract

In one aspect, inks for use with a three-dimensional printing system are described herein. In some embodiments, an ink described herein is a composite ink. Such a composite ink, in some cases, comprises an optically transparent or substantially transparent carrier ink comprising a curable material; and a colorant dispersed in the carrier ink in an amount of about 0.01 to 5 weight %, based on the total weight of the composite ink.

IPC Classes  ?

  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/322 - Pigment inks

65.

Method of manufacturing a three-dimensional article

      
Application Number 17518152
Grant Number 11731347
Status In Force
Filing Date 2021-11-03
First Publication Date 2022-02-24
Grant Date 2023-08-22
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Cooper, Guthrie
  • Clay, John D.

Abstract

A three-dimensional printing system for solidifying a photocurable resin in a layer-by-layer manner at a build plane includes a scan module, a transparent plate, a sensor, and a controller. The scan module is configured to scan the light beam along two axes to address the build plane. The transparent plate is positioned in the optical path between the scan module and the build plane. The transparent plate has at least one reflective feature in the optical path. The sensor is mounted above the glass plate and is positioned to receive light reflected from the reflective feature. The controller is configured to operate the scan module to scan the light beam across the build plane, receive a signal from the sensor when the light beam impinges upon the reflective feature, and analyze the signal to verify a proper alignment of the light beam to the build plane.

IPC Classes  ?

  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • G01N 21/94 - Investigating contamination, e.g. dust
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]
  • B29C 64/25 - Housings, e.g. machine housings
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • G01N 21/958 - Inspecting transparent materials
  • B29C 33/00 - SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING - Details thereof or accessories therefor

66.

3D PRINTING INK CONTAINING A CYCLOPOLYMERIZABLE MONOMER

      
Application Number 17468903
Status Pending
Filing Date 2021-09-08
First Publication Date 2021-12-30
Owner 3D Systems, Inc. (USA)
Inventor
  • Xu, Pingyong
  • Fong, John

Abstract

In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprise 10-70 wt. % or 20-40 wt. % of a cyclopolymerizable monomer, based on the total weight of the ink. The cyclopolymerizable monomer comprises an acrylate moiety and an ethenyl or ethynyl moiety, and the α-carbon of the acrylate moiety and the α-carbon of the ethenyl or ethynyl moiety may have a 1,5-, 1,6-, 1,7-, or 1,8-relationship. Additionally, an ink described herein can have a viscosity of 1600 centipoise (cP) or less at 30° C., or of 500 cP or less at 30° C. and can be used to print a desired 3D article having mechanical properties similar to those of articles formed from thermoplastic materials.

IPC Classes  ?

  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • C08F 36/20 - Homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds unconjugated
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B33Y 10/00 - Processes of additive manufacturing
  • C09D 11/30 - Inkjet printing inks

67.

High productivity three-dimensional printer

      
Application Number 17474683
Grant Number 11491712
Status In Force
Filing Date 2021-09-14
First Publication Date 2021-12-30
Grant Date 2022-11-08
Owner 3D SYSTEMS, INC. (Seychelles)
Inventor
  • Turner, Peter Scott
  • Sabo, David

Abstract

A system for manufacturing a three-dimensional article includes a resin vessel, a vertical movement mechanism, and a light engine. The resin vessel includes a lower opening closed by a transparent sheet. The vertical movement mechanism is for positioning a support tray which supports the three-dimensional article. The light engine is disposed below the transparent sheet and is configured to selectively harden layers of resin over a build plane above the transparent sheet. The light engine includes a light bar coupled to a lateral movement mechanism. The light bar includes an array of light emitting devices and a device for impinging upon the transparent sheet. The impingement maintains a proper operating distance H between the transparent sheet and the build plane.

IPC Classes  ?

  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/245 - Platforms or substrates
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/236 - Driving means for motion in a direction within the plane of a layer
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 10/00 - Processes of additive manufacturing

68.

Inks comprising liquid rubber for 3D printing

      
Application Number 17409027
Grant Number 11479683
Status In Force
Filing Date 2021-08-23
First Publication Date 2021-12-09
Grant Date 2022-10-25
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Fong, John Wai
  • Wang, Patricia

Abstract

In one aspect, inks for use with a three-dimensional printing system are described herein. In some embodiments, an ink described herein comprises up to about 90 wt. % monofunctional curable material, up to about 10 wt. % difunctional curable material, and up to about 10 wt. % liquid rubber, based on the total weight of the ink, wherein the liquid rubber comprises one or more curable moieties. In some cases, the liquid rubber comprises one or more ethylenically unsaturated moieties. For example, in some instances, the liquid rubber comprises a butadiene acrylonitrile copolymer.

IPC Classes  ?

  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/30 - Inkjet printing inks
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B29K 75/00 - Use of polyureas or polyurethanes as moulding material

69.

MODULAR PRINT BED FOR 3D BIOPRINTER

      
Application Number 17341872
Status Pending
Filing Date 2021-06-08
First Publication Date 2021-12-09
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Woellner Duarte Pereira, Taciana Leticia
  • Castner, Thomas
  • Winter, Madeline
  • Solorzano, Ricardo

Abstract

Disclosed are systems and methods for a bioprinter capable of printing an object having biological components. In some embodiments, the bioprinter includes a modular print bed having a recessed area configured to receive a variable insert and a printer head positioned above the modular print bed. In some embodiments, the printer head has a cartridge for receiving and holding a biomaterial, and an extruder configured to extrude biomaterials from the cartridge onto a portion of the variable insert. The variable insert may include functional elements (e.g., heating, cooling, photocuring) and/or receiving elements (e.g., well plates).

IPC Classes  ?

  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29C 64/245 - Platforms or substrates
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/209 - Heads; Nozzles
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing

70.

Thiol-ene inks for 3D printing

      
Application Number 17403338
Grant Number 11826925
Status In Force
Filing Date 2021-08-16
First Publication Date 2021-12-02
Grant Date 2023-11-28
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Fong, John
  • Xu, Pingyong

Abstract

In one aspect, inks for use with a three-dimensional printing system are described herein. In some embodiments, an ink described herein comprises a thiol monomer component and an ene monomer component. Moreover, in some cases, an ink described herein further comprises an additional (meth)acrylate monomer component differing from the ene monomer component. In some such cases, the additional (meth)acrylate monomer component can be polymerized separately from the thiol and ene monomers of the ink.

IPC Classes  ?

  • B28B 1/00 - Producing shaped articles from the material
  • C09D 11/10 - Printing inks based on artificial resins
  • C09D 11/00 - Inks
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B29C 64/00 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
  • C09D 11/033 - Printing inks characterised by features other than the chemical nature of the binder characterised by the solvent
  • C09D 11/30 - Inkjet printing inks
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads

71.

Cyclopolymerizable compounds for 3D printing

      
Application Number 17405642
Grant Number 11767440
Status In Force
Filing Date 2021-08-18
First Publication Date 2021-12-02
Grant Date 2023-09-26
Owner 3D SYSTEMS, INC. (USA)
Inventor Banning, Jeffery H.

Abstract

In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises 10-70 wt. % cyclopolymerizable monomer, based on the total weight of the ink. The cyclopolymerizable monomer comprises a first ethenyl or ethynyl moiety and a second ethenyl or ethynyl moiety. Additionally, the α-carbon of the first ethenyl or ethynyl moiety and the α-carbon of the second ethenyl or ethynyl moiety have a 1,5-, 1,6-, 1,7-, or 1,8-relationship.

IPC Classes  ?

  • B29C 35/04 - Heating or curing, e.g. crosslinking or vulcanising using liquids, gas or steam
  • C08F 2/46 - Polymerisation initiated by wave energy or particle radiation
  • C08F 2/50 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
  • C08G 61/04 - Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/38 - Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • C09D 11/106 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B29K 105/00 - Condition, form or state of moulded material

72.

Methods, devices, and systems for the fabrication of materials and tissues utilizing electromagnetic radiation

      
Application Number 17346830
Grant Number 11779472
Status In Force
Filing Date 2021-06-14
First Publication Date 2021-11-25
Grant Date 2023-10-10
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Solorzano, Ricardo D.
  • Hashmi, Sohaib K.
  • Cabrera, Daniel

Abstract

The present invention provides a three-dimensional bioprinter for fabricating cellular constructs such as tissues and organs using electromagnetic radiation (EMR) at or above 405 nm. The bioprinter includes a material deposition device comprising a cartridge for receiving and holding a composition which contains biomaterial that cures after exposure to EMR. The bioprinter also includes an EMR module that emits EMR at a wavelength of about 405 nm or higher. Also provided is a bioprinter cartridge which contains cells and a material curable at a wavelength of about 405 nm or greater. The cells are present in a chamber and are extruded through an orifice to form the cellular construct.

IPC Classes  ?

  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/295 - Heating elements
  • B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
  • A61F 2/50 - Prostheses not implantable in the body
  • C12M 3/00 - Tissue, human, animal or plant cell, or virus culture apparatus
  • B41J 2/04 - Ink jet characterised by the jet generation process generating single droplets or particles on demand
  • C12M 1/26 - Inoculator or sampler
  • A61L 27/26 - Mixtures of macromolecular materials
  • A61L 27/38 - Animal cells
  • C12N 5/00 - Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
  • C12N 5/0775 - Mesenchymal stem cells; Adipose-tissue derived stem cells
  • B29L 31/00 - Other particular articles
  • B29K 71/00 - Use of polyethers as moulding material

73.

System and method for determining a build plan based upon an analyzed build plate geometric signature

      
Application Number 17391459
Grant Number 11801645
Status In Force
Filing Date 2021-08-02
First Publication Date 2021-11-25
Grant Date 2023-10-31
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Podgursky, Nickalaus
  • Alonzo, Daniel

Abstract

A three-dimensional (3D) printing system for manufacturing a three-dimensional article includes a resin vessel for containing a volume of photocurable resin having a resin upper surface, an imaging system configured to define a build plane, a build plate having a build plate upper surface, a build plate positioner, a sensor configured to generate a signal indicative of a fluid-related vertical position of one or more of the resin upper surface and a component of a volume compensator (VC), and a controller. The controller is configured to (1) operate the build plate positioner to vertically translate build plate upper surface, (2) concurrent with operating the build plate positioner, receiving the signal from the sensor, (3) analyze the signal to determine a build plate geometric signature, and (4) determine or suspend a build plan for building the 3D article based upon the determined geometric signature.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/245 - Platforms or substrates

74.

MICROCOSM BIO-SCAFFOLD AND APPLICATIONS THEREOF

      
Application Number 17307880
Status Pending
Filing Date 2021-05-04
First Publication Date 2021-11-11
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan
  • Gelber, Matthew

Abstract

A bio-assembly, a kit for a bio-assembly and methods of using the same are provided. The bio-assembly includes a substrate and a bio-scaffold affixed to the substrate. In accordance with various embodiments, a loader plate having a partition or a loader and a plate having a partition are provided. In accordance with various embodiments, the loader plate includes a partition outlet and a partition inlet, wherein the partition outlet and the partition inlet in fluid communication with the gel. In accordance with various embodiments, the partition comprising an internal volume and shaped to receive the bio-scaffold, and the loader includes a loader inlet and a loader outlet in fluid communication with the gel. In accordance with various embodiments, a bio-compatible adhesive positioned between the substrate and the loader plate or plate. In accordance with various embodiments, a fluid mixture is injected into the bio-scaffold.

IPC Classes  ?

  • C12M 1/12 - Apparatus for enzymology or microbiology with sterilisation, filtration, or dialysis means
  • C12M 1/00 - Apparatus for enzymology or microbiology
  • G01N 33/50 - Chemical analysis of biological material, e.g. blood, urine; Testing involving biospecific ligand binding methods; Immunological testing
  • C12N 5/00 - Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor

75.

Three-dimensional printing system with precision optical path

      
Application Number 17206314
Grant Number 11590700
Status In Force
Filing Date 2021-03-19
First Publication Date 2021-10-21
Grant Date 2023-02-28
Owner 3D SYSTEMS, INC. (USA)
Inventor Sabo, David

Abstract

A three-dimensional printing system for fabricating or manufacturing a three-dimensional article includes a support plate, a resin containment structure, an actuator, a light engine, a support tray coupled to a movement mechanism, and a controller. The resin containment structure is supported by the support plate and includes a lower substructure that is moveably coupled to an upper substructure. The upper substructure defines an upper central opening that is closed by a transparent sheet. The lower substructure defines a lower central opening that is closed by a transparent plate. The actuator is affixed to the support plate and configured to rotate the upper substrate about the hinge between a (1) a raised position in which the transparent plate contacts and supports the transparent sheet and (2) a lowered position in which the transparent plate is out of contact with the transparent sheet.

IPC Classes  ?

  • B29C 64/245 - Platforms or substrates
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/227 - Driving means
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers

76.

Three-dimensional printing system throughput improvement by sensing volume compensator motion

      
Application Number 17228876
Grant Number 11919230
Status In Force
Filing Date 2021-04-13
First Publication Date 2021-10-21
Grant Date 2024-03-05
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Innes, Eric M.

Abstract

A three-dimensional (3D) printing system includes a resin vessel containing photocurable resin, an imaging system, a build plate with a plate upper surface, a vertical positioner, a volume compensator (VC), and a controller. The controller is configured to: (a) operate the VC to maintain a resin upper surface proximate to a build plane, (b) operate the imaging system and the vertical positioner to generate a plurality of base layers upon the plate upper surface, (c) receive a first signal responsive to vertical motion of the resin upper surface, (d) analyze the first signal to determine a metric that is related to an extent of immersion of the plate upper surface below the resin upper surface during formation of the base layers, and (e) operate the imaging system and the vertical positioner to begin generation of the 3D article after the metric has reached a predefined threshold.

IPC Classes  ?

  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/245 - Platforms or substrates
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]
  • B29C 64/286 - Optical filters, e.g. masks
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/40 - Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

77.

Three dimensional printing system detecting obstructions

      
Application Number 17355601
Grant Number 11679563
Status In Force
Filing Date 2021-06-23
First Publication Date 2021-10-14
Grant Date 2023-06-20
Owner 3D SYSTEMS, INC. (USA)
Inventor Morton, Iii, John Lewis

Abstract

A three dimensional printing system for manufacturing a three dimensional article includes a movement mechanism, a support tray, a resin vessel, a light engine, a sensor, and a controller. The support tray is mounted to the movement mechanism and has a lower surface for supporting the three dimensional article. The resin vessel includes a transparent sheet defining a lower bound for resin contained therein. The light engine projects pixelated light through the transparent sheet and to a build plane. The controller is configured to (a) receive a start indication for a build process, (b) operate the sensor, (c) determine if polymerized build material is in a flag region from the sensor signal, and (d) if polymerized build material is determined to be in the flag region, halt the build process.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/10 - Processes of additive manufacturing
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing

78.

Three-dimensional printing systems with plate and lip geometric features to reduce manufactured object defects

      
Application Number 17173233
Grant Number 11794408
Status In Force
Filing Date 2021-02-11
First Publication Date 2021-08-19
Grant Date 2023-10-24
Owner 3D SYSTEMS, INC. (USA)
Inventor Gaitonde, Aalok Uday

Abstract

A three-dimensional printing system includes a build vessel, a plate, a vertical movement mechanism coupled to the plate, a powder coater, an energy source, and a controller. The build vessel includes one or a plurality of vertical chamber walls. The vertical chamber wall(s) laterally enclose a build chamber and have inward facing surfaces that collectively define a lateral extent or width of the build chamber. The build vessel includes a lip that defines an upper surface of the build vessel. The lip extends inwardly from the inward facing surfaces to define an opening having a lateral extent that is smaller than the lateral extent of the build chamber. The plate has an upper surface and a lateral extent that is larger than the lateral extent of the opening. The plate laterally overlaps with the lip.

IPC Classes  ?

  • B29C 64/25 - Housings, e.g. machine housings
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

79.

Three dimensional printing system with improved reliability, safety, and quality

      
Application Number 17235205
Grant Number 11760032
Status In Force
Filing Date 2021-04-20
First Publication Date 2021-08-19
Grant Date 2023-09-19
Owner 3D SYSTEMS, INC. (USA)
Inventor Tanner, Christopher

Abstract

A three dimensional printing system includes a vertical support, a support plate, a resin vessel, a fluid spill containment vessel, and a light engine. The support plate is affixed to the vertical support at a proximal end. The support plate has an inner surface defining a first central opening. The resin vessel is supported above the support plate and has an inner edges surrounding a second central opening. The resin vessel includes a transparent sheet that closes the second central opening. The fluid spill containment vessel is supported below the support plate and includes a transparent window. The light engine is supported below the fluid spill containment vessel. The first central opening, the second central opening, and the window laterally overlap to provide an optical path whereby the light engine can project light upwardly to a build plane in the resin vessel.

IPC Classes  ?

  • B29C 64/40 - Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • G03F 7/20 - Exposure; Apparatus therefor
  • B29C 64/245 - Platforms or substrates
  • B29C 64/30 - Auxiliary operations or equipment
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/205 - Means for applying layers
  • B29C 64/227 - Driving means
  • G03F 7/00 - Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printed surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor

80.

Water soluble waxy support materials for three-dimensional printing applications

      
Application Number 17155498
Grant Number 11701838
Status In Force
Filing Date 2021-01-22
First Publication Date 2021-07-29
Grant Date 2023-07-18
Owner 3D SYSTEMS, INC. (USA)
Inventor Wu, Bo

Abstract

In one aspect, urethane waxes are described herein comprising a reaction product between monofunctional polyethylene oxide and polyisocyanate. In some embodiments, the urethane waxes are combined with other components to provide support materials for use in three-dimensional printing applications. A support material ink, for example, comprises a urethane wax comprising a reaction product between monofunctional polyethylene oxide and polyisocyanate. The support material ink, in some embodiments, further comprises monomeric curable material, oligomeric curable material, or mixtures thereof.

IPC Classes  ?

  • B29C 64/40 - Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C08F 20/58 - Amides containing oxygen in addition to the carbonamido oxygen
  • C08G 18/48 - Polyethers
  • C08G 18/73 - Polyisocyanates or polyisothiocyanates acyclic
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing

81.

WAXY BUILD MATERIALS FOR THREE-DIMENSIONAL PRINTING APPLICATIONS

      
Application Number 17155513
Status Pending
Filing Date 2021-01-22
First Publication Date 2021-07-29
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Wu, Bo
  • Brookfield, John
  • Thomas, Jr., Jule W.

Abstract

In one aspect, waxy build material inks are described herein which, in some embodiments, exhibit desirable print quality and associated mechanical properties for three-dimensional printing applications. A build material ink, in some embodiments, comprises 20-40 wt. % rosin component, 5-35 wt. % non-polar wax component, and 40-65 wt. % alcohol wax component comprising one or more waxes of the formula (CnH2n+1)OH wherein n is an integer from 15 to 40. In another aspect, a build material ink comprises a eutectic mixture including rosin component, a non-polar wax component, and an alcohol wax component comprising one or more waxes of the formula (CnH2n+1)OH wherein n is an integer from 15 to 40.

IPC Classes  ?

  • C09D 11/12 - Printing inks based on waxes or bitumen
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • B33Y 80/00 - Products made by additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • C09D 11/30 - Inkjet printing inks
  • C09D 11/104 - Polyesters
  • C09D 11/08 - Printing inks based on natural resins

82.

Three dimensional printer having platen sections with compressible vertical interfacial engagement

      
Application Number 17126216
Grant Number 11413818
Status In Force
Filing Date 2020-12-18
First Publication Date 2021-06-24
Grant Date 2022-08-16
Owner 3D Systems, Inc. (USA)
Inventor Smith, Iii, James Francis

Abstract

A three-dimensional printing system includes an array of platen sections, a plurality of compressive sheets, a chassis, a plurality of actuators, a powder dispenser, and an energy beam source. The array of platen sections individually have a top surface and a plurality of vertical side surfaces intersecting the top surface. The plurality of platen sections are positioned with adjacent pairs of platen sections having a pair of the vertical side surfaces in facing relation with each other and defining a vertical gap therebetween. Thus they define a plurality of vertical gaps over the array of platen sections. The plurality of compressible sheets fill the plurality of vertical gaps. The chassis supports the array of platen sections. The plurality of actuators is for individually and vertically positioning the platen sections.

IPC Classes  ?

  • B29C 64/245 - Platforms or substrates
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29C 64/25 - Housings, e.g. machine housings
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/209 - Heads; Nozzles
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]

83.

High volume manufacturing method for precision articles based on three-dimensional printing

      
Application Number 16950516
Grant Number 11485075
Status In Force
Filing Date 2020-11-17
First Publication Date 2021-05-20
Grant Date 2022-11-01
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Blain, Colin Leonard
  • Chang, Joseph
  • Kuester, Evan

Abstract

A three-dimensional printing system includes a print engine and a controller. The controller in turn includes a processor coupled to a non-transient memory. The non-transient memory stores software instructions that when executed by the processor cause the controller to operate the print engine to fabricate a body. The body includes a three-dimensional arrangement of 3D articles that are pairwise coupled together. An individual pair of the arrangement of 3D articles includes a first article and a second article. A curved body couples a first surface of the first article to the second article. The curved body intersects the first surface to define a closed intersection curve that bounds a break surface. Along the closed intersection curve a surface of the curved body subtends an acute angle with the first surface.

IPC Classes  ?

  • B29C 64/171 - Processes of additive manufacturing specially adapted for manufacturing multiple 3D objects
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29L 31/00 - Other particular articles
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

84.

High volume manufacturing method for precision articles based on three-dimensional printing including a 3D tag

      
Application Number 17099842
Grant Number 11534980
Status In Force
Filing Date 2020-11-17
First Publication Date 2021-05-20
Grant Date 2022-12-27
Owner 3D Systems, Inc. (USA)
Inventor Blain, Colin Leonard

Abstract

A method for manufacturing a three-dimensional (3D) article includes: (1) receiving a solid model defining a 3D article, (2) receiving information defining an information bearing image which can includes machine and/or human readable indicia, (3) defining a solid model of a 3D tag to be attached to the article, the 3D tag having thick sections and thin sections that define the information bearing image, (4) merging the solid model of the 3D article with the solid model of the 3D tag to provide a composite solid model defining the 3D article integral with the 3D tag, (5) sending the composite solid model to an additive manufacturing system, and (6) operating the additive manufacturing print engine to integrally fabricate the 3D article and 3D tag from a single material.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/245 - Platforms or substrates
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

85.

Three-dimensional printing system with improved optical path

      
Application Number 17097242
Grant Number 11673319
Status In Force
Filing Date 2020-11-13
First Publication Date 2021-05-20
Grant Date 2023-06-13
Owner 3D SYSTEMS, INC. (USA)
Inventor Tran, Hai Quang

Abstract

A three-dimensional printing system includes a resin vessel, a support plate, a light engine, a build tray, motorized support, and a controller. The resin vessel includes a vessel body defining a central opening and a transparent sheet that closes the central opening. The transparent sheet is at least partially formed from a cast polypropylene (CPP). The support plate is for supporting the resin vessel and includes a rigid transparent central portion for supporting the transparent sheet. The light engine is configured to project pixelated light to a build plane within the resin. The build tray defines a support surface for supporting the three-dimensional article to be at least partially submerged in the resin. The motorized support is configured to align and adjust a vertical position of the build tray. The controller is for controlling the light engine and the motorized support for fabricating the three-dimensional article.

IPC Classes  ?

  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/245 - Platforms or substrates
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 10/00 - Processes of additive manufacturing

86.

Three dimensional printing on a fixture and rinsing channels through fixture conduits

      
Application Number 17155140
Grant Number 11446866
Status In Force
Filing Date 2021-01-22
First Publication Date 2021-05-13
Grant Date 2022-09-20
Owner 3D Systems, Inc. (USA)
Inventor
  • Wynne, Ben
  • Enslow, Andrew
  • Kuester, Evan

Abstract

A three dimensional printing system includes a print engine, a fluid processing station, a fixture, a transport mechanism, and a controller. The fluid processing station includes a fluid injector port coupled to a fluid source. The fixture has a lower portion with a lower face and a first fluid conduit coupled to the lower face. The controller is configured to: (a) Operate the print engine to form a three dimensional article of manufacture onto the lower face and thereby defining an internal cavity and an inlet port that couples the internal cavity to the first fluid conduit of the fixture. (c) Transfer the fixture to the fluid processing station. (d) Couple the fluid injector port of the fluid processing station to the first fluid conduit of the fixture. (e) Operate the fluid source to inject fluid out of the fluid injector port and into the internal cavity.

IPC Classes  ?

  • B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B29C 64/379 - Handling of additively manufactured objects, e.g. using robots
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/35 - Cleaning
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/245 - Platforms or substrates
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/227 - Driving means
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

87.

Three-dimensional printing system having semipermeable transparent sheet with aerostatic support

      
Application Number 17086049
Grant Number 11772328
Status In Force
Filing Date 2020-10-30
First Publication Date 2021-05-06
Grant Date 2023-10-03
Owner 3D SYSTEMS, INC. (USA)
Inventor Korol, Evgeny

Abstract

o is sufficient to allow a stable control of a physical configuration of the central unsupported portion of the transparent sheet above the support plate.

IPC Classes  ?

  • B29C 64/364 - Conditioning of environment
  • B29C 64/245 - Platforms or substrates
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/264 - Arrangements for irradiation

88.

Optically active build materials for 3D printing

      
Application Number 17060826
Grant Number 11377538
Status In Force
Filing Date 2020-10-01
First Publication Date 2021-04-01
Grant Date 2022-07-05
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil
  • Broce, Scott

Abstract

Build materials for 3D printing applications are described herein which, in some embodiments, comprise a dye component operable to alter spectral characteristics of the printed part over the course of the build cycle. In some embodiments, for example, the dye component can provide desirable light penetration depth during article printing and sufficient optical clarity during final light curing processes.

IPC Classes  ?

  • C08F 2/46 - Polymerisation initiated by wave energy or particle radiation
  • C08F 2/50 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
  • C08G 61/04 - Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
  • C08K 5/08 - Quinones
  • C08F 220/50 - Nitriles containing four or more carbon atoms
  • C08F 226/06 - Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen

89.

Shelf-stable build materials for 3D printing

      
Application Number 17060552
Grant Number 11584811
Status In Force
Filing Date 2020-10-01
First Publication Date 2021-04-01
Grant Date 2023-02-21
Owner 3D Systems, Inc. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil
  • Broce, Scott

Abstract

g and/or high heat deflection temperature while maintaining shelf stability. In one aspect, a polymerizable liquid comprises at least 20 weight percent isocyanurate polyacrylate; a photoinitiator component; and a crystallization inhibitor component comprising monomeric curable material, oligomeric curable material or mixtures thereof, wherein the polymerizable liquid does not exhibit crystallization over a period of 28 days at a storage temperature of 5-10° C.

IPC Classes  ?

  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C08F 20/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing

90.

System and method for analyzing modeling accuracy while performing reverse engineering with 3D scan data

      
Application Number 16435226
Grant Number RE048498
Status In Force
Filing Date 2019-06-07
First Publication Date 2021-03-30
Grant Date 2021-03-30
Owner 3D Systems, Inc. (USA)
Inventor
  • Bae, Seockhoon
  • Lee, Donghoon

Abstract

An automated mechanism for measuring the amount of accuracy loss attributable to reverse engineering processes that use 3D scan data is discussed. The embodiments provide a mechanism that displays to a user the effect scan data editing and CAD remodeling operations have on scan data accuracy. Additionally, the user can choose the way the graphical display illustrates the error distribution on the model such as by color mapping and whisker mapping. The accuracy loss may be displayed to the user after finishing an editing/modeling command or during the previewing of the command thereby allowing a user to take appropriate action. Parameters may also be adjusted programmatically based on the amount of accuracy loss determined to be attributable to scan data editing or CAD remodeling operations.

IPC Classes  ?

  • G06T 15/00 - 3D [Three Dimensional] image rendering
  • G06T 17/20 - Wire-frame description, e.g. polygonalisation or tessellation
  • G06F 30/00 - Computer-aided design [CAD]

91.

Method and system for three-dimensional print oriented image segmentation

      
Application Number 17111094
Grant Number 11334777
Status In Force
Filing Date 2020-12-03
First Publication Date 2021-03-25
Grant Date 2022-05-17
Owner 3D SYSTEMS INC. (USA)
Inventor
  • Kalisman, Oren
  • Pri-Tal, Dan
  • Porat, Roy
  • Vaxman, Yaron

Abstract

A system and method for converting imaging data, for example, medical imaging data, to three-dimensional printer data Imaging data may be received describing for example a three-dimensional volume of a subject or patient. Using printer definition data describing a particular printer, 3D printer input data may be created from the imaging data describing at least part of the three-dimensional volume.

IPC Classes  ?

  • G06K 15/00 - Arrangements for producing a permanent visual presentation of the output data
  • G06K 15/02 - Arrangements for producing a permanent visual presentation of the output data using printers
  • B29C 64/10 - Processes of additive manufacturing
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • G06T 19/00 - Manipulating 3D models or images for computer graphics
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing
  • H04N 1/40 - Picture signal circuits

92.

Method for forming complex hollow models from low modulus material

      
Application Number 17013093
Grant Number 11491740
Status In Force
Filing Date 2020-09-04
First Publication Date 2021-03-04
Grant Date 2022-11-08
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Kuester, Evan
  • Fulerton, Joseph
  • Schneider, Christopher

Abstract

A method is provided for manufacturing a complex hollow article from a flexible polymer material. The method includes using an additive manufacturing system to form a precursory structure that is formed from a build material and phase change material, melting and removing the phase change material, injecting uncured liquid flexible polymer material into a cavity defined by the build material, curing and solidifying the flexible polymer material, and cracking and removing the build material from the flexible polymer material to provide the hollow article.

IPC Classes  ?

  • B29C 69/02 - Combinations of shaping techniques not provided for in a single one of main groups , e.g. associations of moulding and joining techniques; Apparatus therefor of moulding techniques only
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29C 64/30 - Auxiliary operations or equipment
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 10/00 - Processes of additive manufacturing
  • B29L 31/00 - Other particular articles
  • B29K 91/00 - Use of waxes as moulding material
  • B29K 83/00 - Use of polymers having silicon, with or without sulfur, nitrogen, oxygen or carbon only, in the main chain, as moulding material

93.

Method of optimizing manufacture of a three-dimensional article having an interface surface

      
Application Number 17001098
Grant Number 11553987
Status In Force
Filing Date 2020-08-24
First Publication Date 2021-02-25
Grant Date 2023-01-17
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Stadtmueller, Madison
  • Pingle, James

Abstract

A system for manufacturing a three-dimensional article includes a controller configured to: receive an input file defining a geometry of the three-dimensional article; receive information specifying an interface surface of the article over which the article will fit against a three-dimensional body; slice the geometry; identify intersecting slices that intersect the interface surface; and for the intersecting slices, alter a halftone range along the interface surface. Along the interface surface, the article slidingly engages the three-dimensional body. The sliding engagement can be sufficient to provide a fluid seal along the interface surface.

IPC Classes  ?

  • A61C 5/77 - Methods or devices for making crowns
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

94.

Build materials for 3D printing

      
Application Number 16925975
Grant Number 11718743
Status In Force
Filing Date 2020-07-10
First Publication Date 2021-01-14
Grant Date 2023-08-08
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Xu, Pingyong
  • Fong, John
  • Stockwell, John

Abstract

Polymerizable liquids are described herein which, in some embodiments, can produce 3D printed articles of high resolution and desirable mechanical properties. In one aspect, a polymerizable liquid comprises an acrylate component, a polymeric additive, and a monomeric curing agent, wherein the acrylate component and monomeric curing agent are copolymerizable upon exposure to light. In being copolymerizable, the acrylate component and monomeric curing agent can form a copolymer. As described father herein, the monomeric curing agent can enable further reaction of the copolymer with one or more crosslinking species to link the copolymer with one more polymeric networks.

IPC Classes  ?

  • B29C 71/04 - After-treatment of articles without altering their shape; Apparatus therefor by wave energy or particle radiation
  • C08F 2/46 - Polymerisation initiated by wave energy or particle radiation
  • C08F 2/48 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
  • C08F 220/06 - Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
  • C08F 226/06 - Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen
  • C08L 33/10 - Homopolymers or copolymers of methacrylic acid esters
  • C08L 33/12 - Homopolymers or copolymers of methyl methacrylate
  • C08L 79/04 - Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
  • C08L 33/08 - Homopolymers or copolymers of acrylic acid esters
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • C08L 75/04 - Polyurethanes
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/102 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • C08G 73/06 - Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule; Polyhydrazides; Polyamide acids or similar polyimide precursors
  • C08F 283/00 - Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass
  • B29K 33/00 - Use of polymers of unsaturated acids or derivatives thereof, as moulding material 
  • B29K 96/04 - Block polymers
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B29K 75/00 - Use of polyureas or polyurethanes as moulding material
  • B29K 79/00 - Use of other polymers having nitrogen, with or without oxygen or carbon only, in the main chain, as moulding material

95.

Precision mechanism for positioning lower face of article at build plane

      
Application Number 16926264
Grant Number 11697247
Status In Force
Filing Date 2020-07-10
First Publication Date 2021-01-14
Grant Date 2023-07-11
Owner 3D SYSTEMS, INC. (USA)
Inventor Sabo, David

Abstract

A three-dimensional printing system includes a vertical support beam, a resin vessel assembly coupled to the vertical support beam and including a resin vessel, and a support tray positioning system. The support tray positioning system includes a support tray elevator, a lead screw nut, a motorized lead screw, an intermediate nut, and a linear bearing. The motorized lead screw engages the lead screw nut to raise and lower the support tray elevator. The linear bearing constrains motion of the support tray elevator to vertical motion. The support tray elevator, the intermediate nut, and the lead screw nut interlock to constrain rotational motion of the lead screw nut with respect to the support tray elevator while allowing for two dimensional lateral motion of the lead screw nut with respect to the support tray elevator to accommodate mechanical tolerances of the lead screw with respect to the linear bearing.

IPC Classes  ?

  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/25 - Housings, e.g. machine housings
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/245 - Platforms or substrates
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

96.

Scalable and fast three dimensional printing system

      
Application Number 17019600
Grant Number 11584085
Status In Force
Filing Date 2020-09-14
First Publication Date 2020-12-31
Grant Date 2023-02-21
Owner 3D Systems, Inc. (USA)
Inventor
  • Wynne, Ben
  • Mueller, Robert

Abstract

A three dimensional printing system includes a light engine having a spatial light modulator for curing individual layers of a photocure resin to form a three dimensional article of manufacture. The light engine is configured to: (1) receive a slice image that defines an array of energy values for curing a layer, (2) process the slice image to define an image frame compatible with the spatial light modulator, (3) receive an on signal, (4) activate the first light source in response to the on signal; (5) repeatedly send the first defined image frame to the first spatial light modulator during a defined cure time for the single layer of resin; (6) receive an off signal; (7) deactivate the first light source in response to the off signal; and (8) repeat steps (1)-(7) until the three dimensional article of manufacture is formed.

IPC Classes  ?

  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing
  • B29K 105/00 - Condition, form or state of moulded material

97.

Methods, devices, and systems for the fabrication of materials and tissues utilizing electromagnetic radiation

      
Application Number 16725127
Grant Number 10893956
Status In Force
Filing Date 2019-12-23
First Publication Date 2020-12-24
Grant Date 2021-01-19
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Solorzano, Ricardo D.
  • Hashmi, Sohaib K
  • Cabrera, Daniel

Abstract

The present invention provides a three-dimensional bioprinter for fabricating cellular constructs such as tissues and organs using electromagnetic radiation (EMR) at or above 405 nm. The bioprinter includes a material deposition device comprising a cartridge for receiving and holding a composition which contains biomaterial that cures after exposure to EMR. The bioprinter also includes an EMR module that emits EMR at a wavelength of about 405 nm or higher. Also provided is a bioprinter cartridge which contains cells and a material curable at a wavelength of about 405 nm or greater. The cells are present in a chamber and are extruded through an orifice to form the cellular construct.

IPC Classes  ?

  • A61F 2/50 - Prostheses not implantable in the body
  • A61L 27/26 - Mixtures of macromolecular materials
  • B29C 67/00 - Shaping techniques not covered by groups , or
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/295 - Heating elements
  • B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
  • B33Y 80/00 - Products made by additive manufacturing
  • A61L 27/38 - Animal cells
  • C12M 1/26 - Inoculator or sampler
  • C12M 3/00 - Tissue, human, animal or plant cell, or virus culture apparatus
  • B41J 2/04 - Ink jet characterised by the jet generation process generating single droplets or particles on demand
  • C12N 5/00 - Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
  • C12N 5/0775 - Mesenchymal stem cells; Adipose-tissue derived stem cells
  • B29K 71/00 - Use of polyethers as moulding material
  • B29L 31/00 - Other particular articles

98.

POLYPROPYLENE-BASED PARTICLES FOR ADDITIVE MANUFACTURING

      
Application Number 16899711
Status Pending
Filing Date 2020-06-12
First Publication Date 2020-12-17
Owner 3D Systems, Inc. (USA)
Inventor
  • Mohammadi, Meisam Shir
  • Moussa, Khalil

Abstract

Polypropylene-based powders are provided for use in the production of various articles by one or more additive manufacturing techniques. As described further herein, the polypropylene-based powders can exhibit particle morphologies, particle size distributions, and/or compositional parameters advantageous for production of articles having enhanced mechanical properties. In one aspect, a powder composition comprises particles of copolymer or terpolymer having a spherical shape, spheroidal shape, or a mixture of spherical and spheroidal shapes, the copolymer or terpolymer comprising one or more alkene monomeric species and the balance polypropylene.

IPC Classes  ?

  • C08L 23/14 - Copolymers of propene
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting

99.

Methods, devices, and systems for the fabrication of materials and tissues utilizing electromagnetic radiation

      
Application Number 16885689
Grant Number 11033407
Status In Force
Filing Date 2020-05-28
First Publication Date 2020-11-12
Grant Date 2021-06-15
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Solorzano, Ricardo D.
  • Hashmi, Sohaib K.
  • Cabrera, Daniel

Abstract

The present invention provides a three-dimensional bioprinter for fabricating cellular constructs such as tissues and organs using electromagnetic radiation (EMR) at or above 405 nm. The bioprinter includes a material deposition device comprising a cartridge for receiving and holding a composition which contains biomaterial that cures after exposure to EMR. The bioprinter also includes an EMR module that emits EMR at a wavelength of about 405 nm or higher. Also provided is a bioprinter cartridge which contains cells and a material curable at a wavelength of about 405 nm or greater. The cells are present in a chamber and are extruded through an orifice to form the cellular construct.

IPC Classes  ?

  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/295 - Heating elements
  • A61F 2/50 - Prostheses not implantable in the body
  • C12M 3/00 - Tissue, human, animal or plant cell, or virus culture apparatus
  • B41J 2/04 - Ink jet characterised by the jet generation process generating single droplets or particles on demand
  • C12M 1/26 - Inoculator or sampler
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/20 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering - Details thereof or accessories therefor
  • A61L 27/26 - Mixtures of macromolecular materials
  • A61L 27/38 - Animal cells
  • C12N 5/00 - Undifferentiated human, animal or plant cells, e.g. cell lines; Tissues; Cultivation or maintenance thereof; Culture media therefor
  • C12N 5/0775 - Mesenchymal stem cells; Adipose-tissue derived stem cells
  • B29L 31/00 - Other particular articles
  • B29K 71/00 - Use of polyethers as moulding material

100.

Method of aligning pixelated light engines

      
Application Number 16842818
Grant Number 11390036
Status In Force
Filing Date 2020-04-08
First Publication Date 2020-11-05
Grant Date 2022-07-19
Owner 3D Systems, Inc. (USA)
Inventor Winter, Kirt

Abstract

A three-dimensional printing system is for fabricating or manufacturing a three-dimensional article. The three-dimensional printing system includes a substrate, a light engine, a radiation sensor, and a controller. The substrate has a surface positioned proximate to a build field. The surface supports a calibration target which includes or defines elongate light modulating bars disposed at two different orientations and including a Y-bar aligned with a Y-axis and an X-bar aligned with an X-axis. The light engine includes a plurality of projection modules including at least a first projection module and a second projection module. The first projection module configured to project an array of pixels onto a first image field. The second projection module configured to project an array of pixels onto a second image field.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B29C 64/245 - Platforms or substrates
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
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