3D Systems, Inc.

United States of America

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2024 August 9
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IPC Class
B33Y 10/00 - Processes of additive manufacturing 167
B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor 156
B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes 101
B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes 79
B33Y 70/00 - Materials specially adapted for additive manufacturing 79
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09 - Scientific and electric apparatus and instruments 36
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1.

METHODS OF CALIBRATION OF A STEREOLITHOGRAPHY SYSTEM

      
Application Number 18653754
Status Pending
Filing Date 2024-05-02
First Publication Date 2024-08-29
Owner
  • LAWRENCE LIVERMORE NATIONAL SECURITY, LLC (USA)
  • 3D SYSTEMS, INC. (USA)
Inventor
  • Moran, Bryan D.
  • Bauman, Brian J.
  • Gelber, Matthew Kenneth
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system, an optical imaging system, and a controller in communication with the large-area micro-stereolithography system and the optical imaging system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a build plane. The controller is capable of analyzing a focus level of the reference target based on the captured image; and based on the analyzing, adjusting a focus property of the projected image beam of the stereolithography system.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

2.

COMPOSITIONS COMPRISING AN ASPHALTITE ADDITIVE FOR ADDITIVE MANUFACTURING

      
Application Number US2024015363
Publication Number 2024/173229
Status In Force
Filing Date 2024-02-12
Publication Date 2024-08-22
Owner 3D SYSTEMS, INC. (USA)
Inventor Mohammadi, Meisam, Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, provide improved printing properties. In some embodiments, a composition comprises a primary build material in an amount of 10-99.9 wt. % and an asphaltite additive in an amount of up to 6 wt. %, based on the total weight of the composition. In some cases, the asphaltite additive comprises a solid hydrocarbon-based mineral or a solid organic material formed primarily from hydrocarbons and found in an oil-bearing sedimentary basin, such as gilsonite.

IPC Classes  ?

  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C08J 3/20 - Compounding polymers with additives, e.g. colouring

3.

Method for Manufacturing Low Modulus Articles

      
Application Number 18436227
Status Pending
Filing Date 2024-02-08
First Publication Date 2024-08-15
Owner 3D Systems, Inc. (USA)
Inventor
  • Sabo, David
  • Draper, Grant
  • Behrend, Curtis J.
  • Clinton, Nickolas M.

Abstract

A three-dimensional (3D) printing system is configured to print a 3D article in a layer-by-layer manner and includes a vertical beam, an elevator, and a build platform. The elevator is configured for vertical translation along the vertical beam and includes an upper support and a lower support. The lower support includes at least one elevator actuator extending upward from an upper side. The upper support has a lower side including a datum surface in engagement with the actuator. The elevator actuator is configured to modulate a position of the upper side of the upper support. The build platform includes a build plate coupled below a support plate. The build plate has a lower side for formation of the 3D article. The support plate has a lower side that engages the upper side of the upper support of the elevator to support the build platform.

IPC Classes  ?

  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/241 - Driving means for rotary motion
  • B29C 64/245 - Platforms or substrates
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

4.

Method for Manufacturing Low Modulus Articles

      
Application Number 18436246
Status Pending
Filing Date 2024-02-08
First Publication Date 2024-08-15
Owner 3D Systems, Inc. (USA)
Inventor
  • Sabo, David
  • Draper, Grant
  • Behrend, Curtis J.

Abstract

A method of manufacturing a 3D article includes operating a 3D printing system including an elevator coupled to a vertical movement mechanism, and a distance sensor. The elevator includes an elevator actuator. The vertical movement mechanism is coupled to the elevator. The build platform includes a build plate having a lower surface. The method includes loading the build platform onto the elevator, operating the vertical movement mechanism to lower the lower surface of the build platform into a measurement range with the distance sensor, scanning the distance sensor along a lateral axis, concurrent with scanning the distance sensor, receiving a signal from the distance sensor indicative of a plurality of vertical locations along the lateral axis of the lower surface of the build platform, and operating the elevator actuator to adjust a height of the lower surface of the build platform.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/241 - Driving means for rotary motion
  • B29C 64/245 - Platforms or substrates
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

5.

METHOD FOR MANUFACTURING LOW MODULUS ARTICLES

      
Application Number US2024014935
Publication Number 2024/168109
Status In Force
Filing Date 2024-02-08
Publication Date 2024-08-15
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Sabo, David
  • Draper, Grant
  • Behrend, Curtis, J.
  • Clinton, Nickolas, M.

Abstract

A three-dimensional (3D) printing system is configured to print a 3D article in a layer- by-layer manner and includes a vertical beam, an elevator, and a build platform. The elevator is configured for vertical translation along the vertical beam and includes an upper support and a lower support. The lower support includes at least one elevator actuator extending upward from an upper side. The upper support has a lower side including a datum surface in engagement with the actuator. The elevator actuator is configured to modulate a position of the upper side of the upper support. The build platform includes a build plate coupled below a support plate. The build plate has a lower side for formation of the 3D article. The support plate has a lower side that engages the upper side of the upper support of the elevator to support the build platform.

IPC Classes  ?

  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/245 - Platforms or substrates
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

6.

Method for Manufacturing Low Modulus Articles

      
Application Number 18436456
Status Pending
Filing Date 2024-02-08
First Publication Date 2024-08-15
Owner 3D Systems, Inc. (USA)
Inventor
  • Sabo, David
  • Draper, Grant
  • Behrend, Curtis J.
  • Clinton, Nickolas M.

Abstract

A method of manufacturing a 3D article includes providing a 3D printing system including a rigid base with a vertical beam, an elevator for translation along the vertical beam, the elevator containing an elevator actuator and a force sensor, a vertical movement mechanism, a build platform including a build plate having a lower surface, a build vessel containing photocurable resin, and a controller. The method includes loading the build platform onto the elevator, operating the vertical movement mechanism to translate the lower surface of the build plate through the resin, the photocurable resin exerting a torque upon the elevator, receiving a signal from the force sensor, operating the controller to compute a force-induced angular discrepancy between the lower surface of the build plate and the horizontal plane, and operating the elevator actuator according to the angular discrepancy to level the lower surface of the build plate.

IPC Classes  ?

  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/236 - Driving means for motion in a direction within the plane of a layer
  • B29C 64/241 - Driving means for rotary motion
  • B29C 64/245 - Platforms or substrates
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

7.

COMPOSITIONS COMPRISING AN ASPHALTITE ADDITIVE FOR ADDITIVE MANUFACTURING

      
Application Number 18439042
Status Pending
Filing Date 2024-02-12
First Publication Date 2024-08-15
Owner 3D Systems, Inc. (USA)
Inventor Mohammadi, Meisam Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, provide improved printing properties. In some embodiments, a composition comprises a primary build material in an amount of 10-99.9 wt. % and an asphaltite additive in an amount of up to 6 wt. %, based on the total weight of the composition. In some cases, the asphaltite additive comprises a solid hydrocarbon-based mineral or a solid organic material formed primarily from hydrocarbons and found in an oil-bearing sedimentary basin, such as gilsonite.

IPC Classes  ?

  • C09D 7/65 - Additives macromolecular
  • B29C 64/118 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29K 21/00 - Use of unspecified rubbers as moulding material
  • B29K 77/00 - Use of polyamides, e.g. polyesteramides, as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 105/16 - Fillers
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • C09D 5/03 - Powdery paints
  • C09D 177/00 - Coating compositions based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Coating compositions based on derivatives of such polymers

8.

METHOD FOR MANUFACTURING LOW MODULUS ARTICLES

      
Application Number US2024014940
Publication Number 2024/168112
Status In Force
Filing Date 2024-02-08
Publication Date 2024-08-15
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Sabo, David
  • Draper, Grant
  • Behrend, Curtis J.

Abstract

A method of manufacturing a 3D article includes operating a 3D printing system including an elevator (14) coupled to a vertical movement mechanism, and a distance sensor (58). The elevator includes an elevator actuator. The vertical movement mechanism is coupled to the elevator. The build platform includes a build plate having a lower surface. The method includes loading the build platform onto the elevator, operating the vertical movement mechanism to lower the lower surface of the build platform into a measurement range with the distance sensor, scanning the distance sensor along a lateral axis, concurrent with scanning the distance sensor, receiving a signal from the distance sensor indicative of a plurality of vertical locations along the lateral axis of the lower surface of the build platform, and operating the elevator actuator to adjust a height of the lower surface of the build platform.

IPC Classes  ?

  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/245 - Platforms or substrates
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

9.

METHOD FOR MANUFACTURING LOW MODULUS ARTICLES

      
Application Number US2024014968
Publication Number 2024/168126
Status In Force
Filing Date 2024-02-08
Publication Date 2024-08-15
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Sabo, David
  • Draper, Grant
  • Behrend, Curtis, J.
  • Clinton, Nickolas, M.

Abstract

A method of manufacturing a 3D article includes providing a 3D printing system (2) including a rigid base (10) with a vertical beam (12), an elevator (14) for translation along the vertical beam, the elevator containing an elevator actuator (62) and a force sensor (86), a vertical movement mechanism (16), a build platform (36) including a build plate (38) having a lower surface, a build vessel (18) containing photocurable resin, and a controller (88). The method includes loading the build platform (36) onto the elevator (14), operating the vertical movement mechanism to translate the lower surface of the build plate through the resin, the photocurable resin exerting a torque upon the elevator, receiving a signal from the force sensor, operating the controller to compute a force-induced angular discrepancy between the lower surface of the build plate and the horizontal plane, and operating the elevator actuator according to the angular discrepancy to level the lower surface of the build plate.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/245 - Platforms or substrates
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

10.

ADDITIVE MANUFACTURING BY EXTRUDING INHIBITED CRYSTALLIZATION POLYMERS

      
Application Number 18403144
Status Pending
Filing Date 2024-01-03
First Publication Date 2024-07-11
Owner 3D Systems, Inc. (USA)
Inventor
  • Mohammadi, Meisam Shir
  • Mckiel, Jr., Frank A.

Abstract

Methods and processes are provided by which inhibited-crystallization polymers may be employed as feedstock materials in thermoplastic extrusion-type additive manufacturing systems. Counteracting the tendency of such polymers to uncontrolledly settle into an amorphous state upon cooling under typically used conditions, techniques are disclosed for controlling process temperatures, exposure times and feed rates to produce parts with uniform crystallinity, high mechanical strength and efficient throughput.

IPC Classes  ?

  • B29C 64/118 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
  • B29C 64/188 - Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
  • B29C 64/209 - Heads; Nozzles
  • B29C 64/25 - Housings, e.g. machine housings
  • B29C 64/364 - Conditioning of environment
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 80/00 - Products made by additive manufacturing

11.

ADDITIVE MANUFACTURING BY EXTRUDING INHIBITED CRYSTALLIZATION POLYMERS

      
Application Number US2024010175
Publication Number 2024/148084
Status In Force
Filing Date 2024-01-03
Publication Date 2024-07-11
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Mohammadi, Meisam, Shir
  • Mckiel, Frank, A.

Abstract

Methods and processes are provided by which inhibited-crystallization polymers may be employed as feedstock materials in thermoplastic extrusion-type additive manufacturing systems. Counteracting the tendency of such polymers to uncontrolledly settle into an amorphous state upon cooling under typically used conditions, techniques are disclosed for controlling process temperatures, exposure times and feed rates to produce parts with uniform crystallinity, high mechanical strength and efficient throughput.

IPC Classes  ?

  • B29C 64/118 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
  • B29C 64/295 - Heating elements
  • B29C 64/30 - Auxiliary operations or equipment
  • B29C 64/364 - Conditioning of environment
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 71/00 - After-treatment of articles without altering their shape; Apparatus therefor
  • B29C 71/02 - Thermal after-treatment
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 80/00 - Products made by additive manufacturing

12.

INKS FOR 3D PRINTING HAVING HIGH MODULUS AND DISPERSION STABILITY

      
Application Number 18532480
Status Pending
Filing Date 2023-12-07
First Publication Date 2024-06-13
Owner 3D Systems, Inc. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil

Abstract

In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, a composite ink described herein comprises a carrier ink comprising a curable material and a solid powder filler dispersed in the carrier ink. In some cases, the composite ink, in an uncured state, has a highly accelerated life testing (HALT) score of at least 2 when tested at 65° C. for at least 14 days. Additionally, in some embodiments, the composite ink, in an uncured state, has an average loss factor tan δ of less than or equal to 3 or less than or equal to 2 over an angular frequency range of 0.5 to 5 rad/s.

IPC Classes  ?

  • C09D 11/30 - Inkjet printing inks
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • C09D 4/06 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups
  • C09D 7/40 - Additives
  • C09D 7/61 - Additives non-macromolecular inorganic

13.

INKS FOR 3D PRINTING HAVING HIGH MODULUS AND DISPERSION STABILITY

      
Application Number US2023082928
Publication Number 2024/124024
Status In Force
Filing Date 2023-12-07
Publication Date 2024-06-13
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil

Abstract

In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, a composite ink described herein comprises a carrier ink comprising a curable material and a solid powder filler dispersed in the carrier ink. In some cases, the composite ink, in an uncured state, has a highly accelerated life testing (HALT) score of at least 2 when tested at 65°C for at least 14 days. Additionally, in some embodiments, the composite ink, in an uncured state, has an average loss factor tan δ of less than or equal to 3 or less than or equal to 2 over an angular frequency range of 0.5 to 5 rad/s.

IPC Classes  ?

  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing

14.

FLAME RESISTANT BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number 18409187
Status Pending
Filing Date 2024-01-10
First Publication Date 2024-05-30
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

Polymerizable liquids for 3D printing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed from the build materials. The polymerizable liquids may also impart desirable mechanical properties to the articles. In some embodiments, a polymerizable liquid comprises a curable isocyanurate component in an amount of at least 20 wt. %, based on total weight of the polymerizable liquid, and an organophosphate component comprises one or more organophosphate compounds. In some embodiments, the polymerizable liquid further comprises an acrylate component.

IPC Classes  ?

  • C08F 222/22 - Esters containing nitrogen
  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C08K 5/00 - Use of organic ingredients
  • C08K 5/521 - Esters of phosphoric acids, e.g. of H3PO4

15.

ADDITIVES FOR BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number 18416540
Status Pending
Filing Date 2024-01-18
First Publication Date 2024-05-16
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart flame retardant properties and/or structural enhancements to articles printed from the build materials. In some embodiments, such an additive comprises a compound of Formula I herein, wherein L and Z are ring substituents comprising at least one polymerizable point of unsaturation, and wherein R1 and R2 are independently selected from the group consisting of alkylene and alkenylene, and R3-R6 each represent one to four optional ring substituents, each one of the one to four ring substituents independently selected from the group consisting of alkyl, heteroalkyl, haloalkyl, halo, hydroxyl, alkoxy, amine, amide, and ether, and wherein n is an integer from 1 to 7.

IPC Classes  ?

  • C08K 5/01 - Hydrocarbons
  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • C08F 20/10 - Esters

16.

ADDITIVES FOR BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number 18390827
Status Pending
Filing Date 2023-12-20
First Publication Date 2024-04-25
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.

IPC Classes  ?

  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • C08F 2/48 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
  • C08F 220/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • C08F 222/10 - Esters
  • C08F 224/00 - Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a heterocyclic ring containing oxygen
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof

17.

QUICKCAST DIAMOND

      
Serial Number 98513922
Status Pending
Filing Date 2024-04-23
Owner 3D Systems, Inc. ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Additively manufactured casting patterns for machine components

18.

QUICKCAST AIR

      
Serial Number 98513926
Status Pending
Filing Date 2024-04-23
Owner 3D Systems, Inc. ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Additively manufactured casting patterns for machine components

19.

CURABLE COMPOUNDS AND FORMULATIONS FOR BIOMEDICAL APPLICATIONS

      
Application Number 17949484
Status Pending
Filing Date 2022-09-21
First Publication Date 2024-03-21
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Xu, Pingyong
  • Brady, Michael
  • Banning, Jeff
  • Patty, Sarah
  • Turner, Peter Scott
  • Keilsohn, Monica

Abstract

Curable compounds, hydrogels, build materials, and methods of 3D printing are described herein. In some embodiments, a build material for 3D printing described herein comprises one or more compounds having the structure(s) of Formula (I) and/or Formula (II) herein. Such a build material may also comprise an additional acrylate component and water.

IPC Classes  ?

  • A61L 27/52 - Hydrogels or hydrocolloids
  • A61L 27/18 - Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • A61L 27/26 - Mixtures of macromolecular materials
  • B33Y 80/00 - Products made by additive manufacturing
  • C08L 71/02 - Polyalkylene oxides

20.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING INTUMESCENT ADDITIVES

      
Application Number 18448400
Status Pending
Filing Date 2023-08-11
First Publication Date 2024-02-22
Owner 3D Systems, Inc. (USA)
Inventor Mohammadi, Meisam Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an intumescent additive in an amount of up to 30 wt. %, based on the total weight of the composition. The intumescent additive comprises a phosphinate component and at least one of (a) a heptazine or melamine-derived component, and (b) a proton donor component.

IPC Classes  ?

  • C09D 5/18 - Fireproof paints
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 7/63 - Additives non-macromolecular organic
  • C09D 177/04 - Polyamides derived from alpha-amino carboxylic acids
  • C09K 21/12 - Organic materials containing phosphorus

21.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING OXYGEN-DEPRIVATION ADDITIVES

      
Application Number 18448433
Status Pending
Filing Date 2023-08-11
First Publication Date 2024-02-22
Owner 3D Systems, Inc. (USA)
Inventor Mohammadi, Meisam Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an oxygen-deprivation additive in an amount of up to 25 wt. %, up to 15 wt. %, or up to 10 wt. % based on the total weight of the composition. The oxygen-deprivation additive comprises at least one of (a) an organophosphorus component, (b) a heptazine or melamine-derived component, and (c) a polymeric organobromine component.

IPC Classes  ?

  • C09D 5/18 - Fireproof paints
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 7/63 - Additives non-macromolecular organic
  • C09D 7/65 - Additives macromolecular
  • C09D 155/02 - ABS [Acrylonitrile-Butadiene-Styrene] polymers
  • C09D 167/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C09D 167/04 - Polyesters derived from hydroxy carboxylic acids, e.g. lactones
  • C09D 169/00 - Coating compositions based on polycarbonates; Coating compositions based on derivatives of polycarbonates
  • C09D 175/04 - Polyurethanes
  • C09D 177/04 - Polyamides derived from alpha-amino carboxylic acids
  • C09K 21/10 - Organic materials containing nitrogen
  • C09K 21/12 - Organic materials containing phosphorus
  • C09K 21/14 - Macromolecular materials

22.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING INTUMESCENT ADDITIVES

      
Application Number US2023072061
Publication Number 2024/036294
Status In Force
Filing Date 2023-08-11
Publication Date 2024-02-15
Owner 3D SYSTEMS, INC. (USA)
Inventor Mohammadi, Meisam, Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an intumescent additive in an amount of up to 30 wt. %, based on the total weight of the composition. The intumescent additive comprises a phosphinate component and at least one of (a) a heptazine or melamine-derived component, and (b) a proton donor component.

IPC Classes  ?

  • C08K 5/00 - Use of organic ingredients
  • C08K 5/3492 - Triazines
  • C08K 5/3495 - Six-membered rings condensed with carbocyclic rings
  • C08K 5/5313 - Phosphinic compounds, e.g. R2=P(:O)OR'
  • C08L 77/04 - Polyamides derived from alpha-amino carboxylic acids
  • B29C 64/00 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials

23.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING EXPANDABLE GRAPHITE

      
Application Number US2023072068
Publication Number 2024/036299
Status In Force
Filing Date 2023-08-11
Publication Date 2024-02-15
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Mohammadi, Meisam, Shir
  • Moussa, Khalil
  • Pflaum, Zezette

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an expandable graphite component in an amount of up to 20 wt. %, based on the total weight of the composition. In some instances, the expandable graphite component is in its free form or encapsulated in material.

IPC Classes  ?

  • C08K 3/04 - Carbon
  • C08K 3/36 - Silica
  • C08K 7/24 - Expanded, porous or hollow particles inorganic
  • B29C 64/00 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
  • B33Y 10/00 - Processes of additive manufacturing

24.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING EXPANDABLE GRAPHITE

      
Application Number 18448551
Status Pending
Filing Date 2023-08-11
First Publication Date 2024-02-15
Owner 3D Systems, Inc. (USA)
Inventor
  • Mohammadi, Meisam Shir
  • Moussa, Khalil
  • Pflaum, Zezette

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an expandable graphite component in an amount of up to 20 wt. %, based on the total weight of the composition. In some instances, the expandable graphite component is in its free form or encapsulated in material.

IPC Classes  ?

25.

FLAME RESISTANT COMPOSITIONS FOR ADDITIVE MANUFACTURING AND ASSOCIATED PRINTED 3D ARTICLES COMPRISING OXYGEN-DEPRIVATION ADDITIVES

      
Application Number US2023072064
Publication Number 2024/036297
Status In Force
Filing Date 2023-08-11
Publication Date 2024-02-15
Owner 3D SYSTEMS, INC. (USA)
Inventor Mohammadi, Meisam, Shir

Abstract

Compositions for additive manufacturing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed or formed from the compositions. The compositions may also impart desirable mechanical properties to the articles. In some embodiments, a composition comprises a sinterable powder or a thermoplastic polymer in an amount of 10-99 wt. %, based on the total weight of the composition, and an oxygen-deprivation additive in an amount of up to 25 wt. %, up to 1 5 wt. %, or up to 10 wt. % based on the total weight of the composition. The oxygen-deprivation additive comprises at least one of (a) an organophosphorus component, (b) a heptazine or melamine-derived component, and (c) a polymeric organobromine component.

IPC Classes  ?

  • C08K 5/3495 - Six-membered rings condensed with carbocyclic rings
  • C08K 5/521 - Esters of phosphoric acids, e.g. of H3PO4
  • C08K 5/527 - Cyclic esters
  • C08K 3/013 - Fillers, pigments or reinforcing additives
  • C08L 77/02 - Polyamides derived from omega-amino carboxylic acids or from lactams thereof
  • B29C 64/00 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
  • B33Y 10/00 - Processes of additive manufacturing

26.

HYDROGELS FOR 3D PRINTING HAVING HIGH RESOLUTION

      
Application Number 18351875
Status Pending
Filing Date 2023-07-13
First Publication Date 2024-01-25
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Keilsohn, Monica
  • Brady, Michael
  • Moussa, Khalil

Abstract

In one aspect, build materials for use with a three-dimensional (3D) printing system are described herein. In some embodiments, a build material described herein comprises an acrylate component, a photoinitiator component, a non-curable absorber component, and water. The photoinitiator component of the build material is operable to initiate curing of the acrylate component and/or other curable materials that may optionally be present when the photoinitiator is exposed to incident curing radiation having a Gaussian distribution of wavelengths and a peak wavelength λ. The build material has a penetration depth (Dp) and a critical energy (Ec) at the wavelength λ. In some embodiments, the Dp is greater than 200 μm and less than 300 μm, and the Ec is 3-12 mJ/cm2. In other embodiments, the Dp is greater than 10 μm and less than 50 μm, and the Ec is 5-40 mJ/cm2.

IPC Classes  ?

  • C09D 151/08 - Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 4/00 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond
  • C09D 7/41 - Organic pigments; Organic dyes
  • C08F 290/06 - Polymers provided for in subclass
  • A61L 27/52 - Hydrogels or hydrocolloids
  • A61L 27/16 - Macromolecular materials obtained by reactions only involving carbon-to-carbon unsaturated bonds

27.

HYDROGELS FOR 3D PRINTING HAVING HIGH RESOLUTION

      
Application Number US2023070141
Publication Number 2024/015911
Status In Force
Filing Date 2023-07-13
Publication Date 2024-01-18
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Keilsohn, Monica
  • Brady, Michael
  • Moussa, Khalil

Abstract

pcpcc is 3-1 2 mj/cm2pp is greater than 10 μm and less than 50 μm, and the Ec is 5-40 mj/cm2.

IPC Classes  ?

  • C09D 11/03 - Printing inks characterised by features other than the chemical nature of the binder
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing

28.

3D printing system with waste collection subsystem

      
Application Number 17848479
Grant Number 11938679
Status In Force
Filing Date 2022-06-24
First Publication Date 2023-12-28
Grant Date 2024-03-26
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Lazatin, Darold Tejero

Abstract

A three-dimensional (3D) printing system includes a resin vessel, a fabrication subsystem, a waste collection subsystem, and a controller. The resin vessel is configured to contain photocurable resin. The fabrication subsystem is configured to form the 3D article with layer-by-layer selective curing of the photocurable resin. The fabrication subsystem includes a build plate, a build plate support structure, and a vertical movement mechanism. The waste collection subsystem is attached to the build plate support structure and configured to capture partially polymerized resin as the build plate support structure moves in an upward direction. The controller is configured to (a) operate the vertical movement mechanism to translate the build plate support structure to a lower position and (b) operate the vertical movement mechanism to raise the waste collection subsystem up through the resin and to a position at which partially polymerized resin can be unloaded from the waste collection subsystem.

IPC Classes  ?

  • B29C 64/35 - Cleaning
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling

29.

INJECTION MOLDING IN A FLUID SUPPORTED ADDITIVELY MANUFACTURED MOLD

      
Application Number 18325300
Status Pending
Filing Date 2023-05-30
First Publication Date 2023-12-07
Owner 3D Systems, Inc. (USA)
Inventor Dunne, Patrick

Abstract

A manufacturing system includes an additive manufacturing (AM) system and a fluid supported molding system. The AM system is configured to produce a plastic mold. The fluid supported molding system includes a pressure vessel surrounding a pressure chamber. The pressure vessel is configured to contain a fluid surrounding the mold. The fluid supported molding system also includes a mold material injector configured to inject a mold material into the mold. During the injection of mold material into the mold, the fluid surrounding the mold is configured to resist defection of an outer surface of the mold.

IPC Classes  ?

  • B29C 45/17 - Component parts, details or accessories; Auxiliary operations
  • B29C 33/38 - SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING - Details thereof or accessories therefor characterised by the material or the manufacturing process
  • B29C 45/26 - Moulds
  • B33Y 80/00 - Products made by additive manufacturing

30.

BIOEXTRUDER ASSEMBLY

      
Application Number 18034259
Status Pending
Filing Date 2021-07-19
First Publication Date 2023-12-07
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Solorzano, Ricardo
  • Mcknight, Nicholas

Abstract

Disclosed is a bioextruder assembly capable of “retro-fit” an existing three-dimensional (3D) printer such that it is capable of printing biomaterials. The bioextruder assembly may be modular, self-contained, and configured as “plug-and-play” unit. In some embodiments, the bioextruder assembly may be configured for use in zero-gravity environments such as space and configured to engage with existing 3D printers in space. In some embodiments the bioextruder assembly includes an extruder configured to extrude bio-materials stored in a syringe that is coupled to the extruder, and a converter. The converter may include an electromechanical coupling component that couples the converter to a three-dimensional printer system, and a motor configured to actuate the extrusion of bio-materials stored in the syringe based on signals received from the three-dimensional printing system via the electromechanical coupling component. In some embodiments, the converter may be configured to reversibly attach to the extruder via an attachment element.

IPC Classes  ?

  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B29C 64/209 - Heads; Nozzles

31.

BUILD MATERIALS FOR PRINTING 3D ARTICLES

      
Application Number 18348033
Status Pending
Filing Date 2023-07-06
First Publication Date 2023-11-09
Owner 3D SYSTEMS, INC. (USA)
Inventor Fong, John

Abstract

Polymerizable liquids are described herein which, in some embodiments, can produce 3D printed articles of high resolution and desirable mechanical properties. In one aspect, a polymerizable liquid comprises an acrylate component, and a composite resin comprising a curable carrier and polymeric particles dispersed in the curable carrier. The polymerizable liquid also comprises a photoinitiator component.

IPC Classes  ?

  • C09D 4/06 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • C09D 133/26 - Homopolymers or copolymers of acrylamide or methacrylamide
  • C09D 135/02 - Homopolymers or copolymers of esters

32.

Stereolithography System for Accurately Establishing Build Plane

      
Application Number 18351947
Status Pending
Filing Date 2023-07-13
First Publication Date 2023-11-09
Owner 3D Systems, Inc. (USA)
Inventor Innes, Eric M.

Abstract

A three-dimensional (3D) printing system includes a vessel, a coating subsystem, a calibration block, and a controller. The vessel is configured to contain a photocurable resin having a resin upper surface. The coating subsystem includes a coater module including a coater blade, a lateral movement mechanism coupled to the coater module, a sensor mounted to the coater module, and a vertical actuator system. The calibration block has a calibration surface. The controller is configured to operate the lateral movement mechanism to position the coater blade over the calibration block, operate the vertical actuator system to lower the coater blade into engagement with the calibration surface of the calibration block, operate the sensor to measure a distance to the calibration block, and store the distance as indicative of a vertical position of a lower edge of the coater blade.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/214 - Doctor blades
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/236 - Driving means for motion in a direction within the plane of a layer

33.

Efficient bulk unfused powder removal system and method

      
Application Number 18163956
Grant Number 11794254
Status In Force
Filing Date 2023-02-03
First Publication Date 2023-10-24
Grant Date 2023-10-24
Owner 3D Systems, Inc. (USA)
Inventor
  • Hoy, Ahren Michael
  • Cathey, Turner Ashby
  • Geyling, Alexander J

Abstract

An additive manufacturing system for producing a three-dimensional article includes a print engine, a post-fabrication powder removal apparatus, a transport mechanism, and a controller. The post fabrication removal apparatus includes a rotary frame defining an internal receptacle cavity, a plurality of clamps coupled to a corresponding plurality of actuators, a clamping plate coupled to a lift apparatus, and an agitation device mounted to the clamping plate. The controller is configured to perform the following steps: (1) Operate the transport mechanism to transport the build box to the internal receptacle cavity. (2) Operate the plurality of actuators to engage the build box with the plurality of clamps to secure the build box to the rotary frame. (3) Operate the rotary frame to rotate the build box until unfused powder begins to exit the build box. (4) Operate the agitation device to facilitate pouring of the unfused powder from the build box.

IPC Classes  ?

  • B22F 10/68 - Cleaning or washing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]

34.

BUILD MATERIALS FOR 3D PRINTING

      
Application Number 18335349
Status Pending
Filing Date 2023-06-15
First Publication Date 2023-10-19
Owner 3D Systems, Inc. (USA)
Inventor
  • Xu, Pingyong
  • Fong, John
  • Stockwell, John

Abstract

Polymerizable liquids are described herein which, in some embodiments, can produce 3D printed articles of high resolution and desirable mechanical properties. In one aspect, a polymerizable liquid comprises an acrylate component, a polymeric additive, and a monomeric curing agent, wherein the acrylate component and monomeric curing agent are copolymerizable upon exposure to light. In being copolymerizable, the acrylate component and monomeric curing agent can form a copolymer. As described father herein, the monomeric curing agent can enable further reaction of the copolymer with one or more crosslinking species to link the copolymer with one more polymeric networks.

IPC Classes  ?

  • C08L 33/08 - Homopolymers or copolymers of acrylic acid esters
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • C08L 75/04 - Polyurethanes
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/102 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • C08G 73/06 - Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule; Polyhydrazides; Polyamide acids or similar polyimide precursors
  • C08F 283/00 - Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass

35.

VARIABLE VOXEL SIZE IN NON-CONTINUOUS DEPOSITION PROCESS

      
Application Number 18122497
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D Systems, Inc. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein objects are built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, methods are provided for improving at least one build quality attribute by adjusting a size of one or more voxel spaces for receiving discrete deposits. According to various embodiments, the quality attribute pertains to reducing excess material used in the build process or to thermal behavior of deposited materials. According to various embodiments, the size of a voxel space may be adjusting by scaling and by subdividing into a cluster of smaller spaces that warrant smaller deposits.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

36.

AS-DEPOSITED DATA MODEL FOR DIRECTING MACHINING AFTER ADDITIVE MANUFACTURING

      
Application Number 18184946
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein objects are built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a first three-dimensional digital data model, processes and systems are provided for first forming an oversized blank part that roughly conforms to the first model and is subsequently machined to final dimensions specified by the first model. Various embodiments provide for generating a second model representing the expected shape of the blank part, as formed by a discrete deposition process, and facilitating calculation of specific toolpaths by which material removal tools may render the final shape.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/10 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

37.

REPOSITIONABLE VOXEL ALIGNMENT IN NON-CONTINUOUS DEPOSITION PROCESS

      
Application Number 18122477
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D Systems, Inc (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein objects are built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, methods and systems are provided for selecting an advantageous alignment between an array of fillable voxel spaces and a model layer slice. In accordance with some embodiments, variable alignment achieves an overall reduction in the amount of excess material formed by discrete depositions of material and extending beyond the contours of the object.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B22F 12/90 - Means for process control, e.g. cameras or sensors

38.

SYSTEMS AND METHODS FOR NON-CONTINUOUS DEPOSITION OF A COMPONENT

      
Application Number 18122524
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-10-12
Owner 3D Systems, Inc. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

Systems and processes for additive manufacturing are set forth for constructing an object by making successive discrete deposits of unitary masses of a feedstock materials at specific locations as determined by a digital data model for the object. In accordance with some embodiments, the deposits are non-continuous and performed in a sequence such that consecutively ordered deposit actions occur at deposit locations that are not physically adjacent, enabling control of thermal behaviors as a build progresses. In accordance with some embodiments, the sequencing of discrete depositing actions may be agilely rearranged to change temperatures and temperature gradients exhibited by deposited materials.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

39.

Inks for 3D printing having low print through depth

      
Application Number 18326535
Grant Number 12018165
Status In Force
Filing Date 2023-05-31
First Publication Date 2023-09-28
Grant Date 2024-06-25
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

p.

IPC Classes  ?

  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 11/037 - Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • C09D 11/328 - Inkjet printing inks characterised by colouring agents characterised by dyes
  • C09D 11/38 - Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
  • B29K 33/00 - Use of polymers of unsaturated acids or derivatives thereof, as moulding material 
  • B29K 105/00 - Condition, form or state of moulded material

40.

High Productivity System for Printing Precision Articles

      
Application Number 18142813
Status Pending
Filing Date 2023-05-03
First Publication Date 2023-09-21
Owner 3D Systems, Inc. (USA)
Inventor
  • Hsu, Kevin Michael
  • Dunne, Patrick

Abstract

A three-dimensional printing system includes a resin vessel, a support tray, a motorized carriage, a light engine, and a controller. The resin vessel has a lower side with a transparent sheet which provides a lower bound for photocurable resin contained within the vessel. The support tray has a lower face for supporting an object being fabricated. The motorized carriage is for supporting and vertically positioning the support tray. The light engine is for projecting radiation up through the transparent sheet to a build plane. The controller operates the motorized carriage and the light engine to fabricate the object. The object includes a vertical arrangement of dental arches suspended from the lower face and a plurality couplings that connect pairs of the dental arches.

IPC Classes  ?

  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 80/00 - Products made by additive manufacturing
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • A61C 7/08 - Mouthpiece-type retainers
  • A61C 13/15 - Curing devices for plastics prostheses for curing by the action of light

41.

ADDITIVES FOR BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number 18180316
Status Pending
Filing Date 2023-03-08
First Publication Date 2023-08-10
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C08L 75/14 - Polyurethanes having carbon-to-carbon unsaturated bonds
  • B33Y 10/00 - Processes of additive manufacturing

42.

THERMOPLASTIC COMPOSITE MATERIAL AND PRESS DIES THEREFROM

      
Application Number US2023061121
Publication Number 2023/147285
Status In Force
Filing Date 2023-01-24
Publication Date 2023-08-03
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Cernohous, Jeffrey, Jacob
  • Macy, William, Dean

Abstract

Processes and material compositions are disclosed for applying polymer additive manufacturing to producing press dies, such as for sheet metal forming. As disclosed in various embodiments, material compositions comprise a thermoplastic, a first filler having low aspect ratio particles and a second filler having high aspect ratio. In at least one embodiment, composites according to the disclosed teachings have a compressive modulus greater than 3500 MPa and a compressive strength greater than 70 MPa, such that the composites have sufficient mechanical properties for press tooling and are amenable to extrusion-type additive manufacturing processes. In at least one embodiment, the use of the disclosed composites with additive manufacturing enables reduced overall mass of tooling by inclusion of voids inside the die.

IPC Classes  ?

  • B29C 64/118 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
  • B29C 70/02 - Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements and fillers incorporated in matrix material, forming one or more layers, with or without non-reinforced or non-filled layers
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B30B 15/02 - Dies; Inserts therefor or mountings thereof; Moulds
  • B21D 37/01 - Selection of materials

43.

THERMOPLASTIC COMPOSITE MATERIAL AND PRESS DIES THEREFROM

      
Application Number 18158507
Status Pending
Filing Date 2023-01-24
First Publication Date 2023-07-27
Owner 3D Systems, Inc. (USA)
Inventor
  • Cernohous, Jeffrey Jacob
  • Macy, William Dean

Abstract

Processes and material compositions are disclosed for applying polymer additive manufacturing to producing press dies, such as for sheet metal forming. As disclosed in various embodiments, material compositions comprise a thermoplastic, a first filler having low aspect ratio particles and a second filler having high aspect ratio. In at least one embodiment, composites according to the disclosed teachings have a compressive modulus greater than 3500 MPa and a compressive strength greater than 70 MPa, such that the composites have sufficient mechanical properties for press tooling and are amenable to extrusion-type additive manufacturing processes. In at least one embodiment, the use of the disclosed composites with additive manufacturing enables reduced overall mass of tooling by inclusion of voids inside the die.

IPC Classes  ?

  • B29C 64/118 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • B21D 37/10 - Die sets; Pillar guides

44.

Shelf-stable build materials for 3D printing

      
Application Number 18096943
Grant Number 12030968
Status In Force
Filing Date 2023-01-13
First Publication Date 2023-07-20
Grant Date 2024-07-09
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil
  • Broce, Scott

Abstract

g and/or high heat deflection temperature while maintaining shelf stability. In one aspect, a polymerizable liquid comprises at least 20 weight percent isocyanurate polyacrylate; a photoinitiator component; and a crystallization inhibitor component comprising monomeric curable material, oligomeric curable material or mixtures thereof, wherein the polymerizable liquid does not exhibit crystallization over a period of 28 days at a storage temperature of 5-10° C.

IPC Classes  ?

  • C08F 20/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing

45.

METHOD FOR CONTROLLING PLURALITY OF ROBOTIC DEPOSITORS IN A NON-CONTINUOUS DEPOSITION PROCESS

      
Application Number 18122510
Status Pending
Filing Date 2023-03-16
First Publication Date 2023-07-06
Owner 3D Systems, Inc. (USA)
Inventor
  • Steinberg, Alexander Gabriel
  • Alexandre, Rex Thomas

Abstract

In the context of additive manufacturing processes wherein an object is built by layered accumulations of discrete instantaneous deposits of feedstock material at specific locations according to a three-dimensional digital data model, systems and methods are taught for operating multiple independently-moving depositing devices in a shared build space to build the object. In some embodiments, depositing components perform discrete material depositing actions according to sequential lists of deposit location instructions which are dynamically sortable, enabling a control methodology to alleviate collision risks among depositing components and to improve thermal conditions of a workpiece during construction. Further embodiments provide for dynamic apportionment of discrete deposition actions among the available depositing devices for load balancing and fault tolerance.

IPC Classes  ?

  • B23K 9/04 - Welding for other purposes than joining, e.g. built-up welding
  • B23K 9/095 - Monitoring or automatic control of welding parameters
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B23K 9/32 - Accessories
  • B33Y 10/00 - Processes of additive manufacturing
  • B23K 9/12 - Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing

46.

SCALABLE AND FAST THREE DIMENSIONAL PRINTING SYSTEM

      
Application Number 18150401
Status Pending
Filing Date 2023-01-05
First Publication Date 2023-05-18
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Wynne, Ben
  • Mueller, Robert
  • Cooper, Guthrie

Abstract

A three dimensional printing system includes a light engine having a spatial light modulator for curing individual layers of a photocure resin to form a three dimensional article of manufacture. The light engine is configured to: (1) receive a slice image that defines an array of energy values for curing a layer, (2) process the slice image to define an image frame compatible with the spatial light modulator, (3) receive an on signal, (4) activate the first light source in response to the on signal; (5) repeatedly send the first defined image frame to the first spatial light modulator during a defined cure time for the single layer of resin; (6) receive an off signal; (7) deactivate the first light source in response to the off signal; and (8) repeat steps (1) - (7) until the three dimensional article of manufacture is formed.

IPC Classes  ?

  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing
  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources

47.

Three-Dimensional Printer with Precision Vertical Positioner for Very Heavy Articles

      
Application Number 17966163
Status Pending
Filing Date 2022-10-14
First Publication Date 2023-04-20
Owner 3D Systems, Inc. (USA)
Inventor Cathey, Turner Ashby

Abstract

A three-dimensional (3D) printing system includes a print engine chassis, a build box, a vertical movement mechanism, a powder dispensing module, a consolidation module, and a controller. The print engine chassis defines a build chamber configured to receive and support the build box. The build box includes a build plate upon which the 3D article is fabricated. The vertical movement mechanism includes a plurality of actuators configured to collectively provide precise positioning of the build plate. The controller is configured to (1) operate the vertical movement mechanism including operating the plurality of actuators to position an upper surface of the 3D article generally proximate and parallel to a build plane, (2) operate the powder dispensing module to dispense a new layer of powder over the upper surface, and (3) operate the consolidation module to selectively consolidate the new layer of powder.

IPC Classes  ?

  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B22F 12/30 - Platforms or substrates

48.

Three-dimensional printing system with improved powder coating uniformity

      
Application Number 17965002
Grant Number 11766825
Status In Force
Filing Date 2022-10-13
First Publication Date 2023-04-20
Grant Date 2023-09-26
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Borgstrom, Carl
  • Crouse, Dustin
  • Ray, Nachiketa
  • Vander Linden, James

Abstract

A three-dimensional printing system includes a build platform, a movement mechanism, a coating module, a consolidation module, and a controller. The controller is configured to (1) operate the movement mechanism and the coating module to deposit a new powder layer over an upper surface of the build platform or powder, (2) operate the consolidation module to selectively consolidate the new powder layer, and (3) repeat (1) and (2) until a three-dimensional article is fabricated from a plurality of layers. Step (1) includes, at least one of the plurality of layers (a) operate the movement mechanism and the coating module to deposit a first sublayer of powder having a thickness T1 over the upper surface, and (b) operate the movement mechanism and the coating module to deposit a second sublayer of powder having at thickness T2 over the first sublayer of powder. T2 is less than 20% of T1.

IPC Classes  ?

  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29C 64/245 - Platforms or substrates
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/205 - Means for applying layers
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/218 - Rollers
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 64/214 - Doctor blades
  • B33Y 80/00 - Products made by additive manufacturing

49.

H-VIOS

      
Application Number 1724497
Status Registered
Filing Date 2022-11-22
Registration Date 2022-11-22
Owner 3D Systems, Inc. (USA)
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 10 - Medical apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Bioreactor for cell culturing; cell culture apparatus for laboratory use, namely, cell culture instrument using tissue cultures in a microfluidic device; laboratory apparatus, namely, pumping systems, bioreactors, and cell assembly apparatus for laboratory use for fabrication of three dimensional (3D) engineered living tissues. Cell culture apparatus for medical use, namely, cell culture instrument using tissue cultures in a microfluidic device. Scientific and technological services and research and design relating thereto; industrial analysis and research services; pharmaceutical research and development services; providing medical research and scientific research information in the field of medicine and pharmaceuticals; scientific services relating to the isolation and culture of human tissues and cells; computer software for programming and executing statistical analysis of data sets and for data analysis.

50.

Method and Apparatus for Positional Reference in an Automated Manufacturing System

      
Application Number 17957142
Status Pending
Filing Date 2022-09-30
First Publication Date 2023-04-06
Owner 3D Systems, Inc. (USA)
Inventor
  • Macy, William D.
  • Alejo, Ryan Luke
  • Eversole, Nathan D.

Abstract

Applied within an automated robotic manufacturing system that includes additive manufacturing capabilities, methods and enabling devices are disclosed for achieving precise multi-dimension positional alignment among a plurality of diverse tools that are involved in collaboratively constructing a solid object. The enabling devices according to various embodiments include an automatically deployed contact sensing probe and a tool center point sensor that detects contact with tools in multiple axes. At least one disclosed method advantageously utilizes both sensing devices in complement.

IPC Classes  ?

  • G05B 19/4099 - Surface or curve machining, making 3D objects, e.g. desktop manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/209 - Heads; Nozzles

51.

Method and Apparatus for Positional Reference in an Automated Manufacturing System

      
Application Number 17957148
Status Pending
Filing Date 2022-09-30
First Publication Date 2023-04-06
Owner 3D Systems, Inc. (USA)
Inventor
  • Macy, William D.
  • Alejo, Ryan Luke
  • Eversole, Nathan D.

Abstract

Applied within an automated robotic manufacturing system that includes additive manufacturing capabilities, methods and enabling devices are disclosed for achieving precise multi-dimension positional alignment among a plurality of diverse took that are involved in collaboratively constructing a solid object. The enabling devices according to various embodiments include an automatically deployed contact sensing probe and a tool center point sensor that detects contact with tools in multiple axes. At least one disclosed method advantageously utilizes both sensing devices in complement.

IPC Classes  ?

52.

METHOD AND APPARATUS FOR POSITIONAL REFERENCE IN AN AUTOMATED MANUFACTURING SYSTEM

      
Application Number US2022045325
Publication Number 2023/055986
Status In Force
Filing Date 2022-09-30
Publication Date 2023-04-06
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Macy, William, D.
  • Alejo, Ryan, Luke
  • Eversole, Nathan, D.

Abstract

Applied within an automated robotic manufacturing system that includes additive manufacturing capabilities, methods and enabling devices are disclosed for achieving precise multi-dimension positional alignment among a plurality of diverse tools that are involved in collaboratively constructing a solid object. The enabling devices according to various embodiments include an automatically deployed contact sensing probe and a tool center point sensor that detects contact with tools in multiple axes. At least one disclosed method advantageously utilizes both sensing devices in complement.

IPC Classes  ?

  • B29C 64/209 - Heads; Nozzles
  • B29C 64/227 - Driving means
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • G05B 19/401 - Numerical control (NC), i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes
  • G05B 19/402 - Numerical control (NC), i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for positioning, e.g. centring a tool relative to a hole in the workpiece, additional detection means to correct position
  • G05B 19/4099 - Surface or curve machining, making 3D objects, e.g. desktop manufacturing

53.

MANIFOLDS, SYSTEMS AND METHODS FOR CONDUCTING BIOLOGICAL STUDIES UNDER FLOW

      
Application Number 17933592
Status Pending
Filing Date 2022-09-20
First Publication Date 2023-03-30
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan
  • Alikah, Selene
  • Gelber, Matthew
  • Jivan, Faraz
  • Ruiz, Andres
  • Snook, Jacob

Abstract

Some embodiments of the disclosure disclose manifolds, microfluidic systems and methods that provide control over fluid flow distribution to an array of bio-scaffolds contained within the manifolds. In some embodiments, multiple perfusates may be injected into the manifold via multiple inlets where the manifold contains a bio-assembly with a substrate having a bio-scaffold disposed thereon. Biological investigations of the perfusates may then be conducted in the vascular components and chambers of the bio-scaffold.

IPC Classes  ?

  • B01L 3/00 - Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers

54.

MANIFOLDS, SYSTEMS AND METHODS FOR CONDUCTING BIOLOGICAL STUDIES UNDER FLOW

      
Document Number 03233071
Status Pending
Filing Date 2022-09-20
Open to Public Date 2023-03-30
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan
  • Alikah, Selene
  • Gelber, Matthew
  • Jivan, Faraz
  • Ruiz, Andres
  • Snook, Jacob

Abstract

Some embodiments of the disclosure disclose manifolds, microfluidic systems and methods that provide control over fluid flow distribution to an array of bio- scaffolds contained within the manifolds. In some embodiments, multiple perfusates may be injected into the manifold via multiple inlets where the manifold contains a bio-assembly with a substrate having a bio-scaffold disposed thereon. Biological investigations of the perfusates may then be conducted in the vascular components and chambers of the bio-scaffold.

IPC Classes  ?

  • C12M 1/12 - Apparatus for enzymology or microbiology with sterilisation, filtration, or dialysis means
  • C12M 1/32 - Inoculator or sampler multiple field or continuous type
  • C12M 3/06 - Tissue, human, animal or plant cell, or virus culture apparatus with filtration, ultrafiltration, inverse osmosis or dialysis means

55.

MANIFOLDS, SYSTEMS AND METHODS FOR CONDUCTING BIOLOGICAL STUDIES UNDER FLOW

      
Application Number IB2022058885
Publication Number 2023/047282
Status In Force
Filing Date 2022-09-20
Publication Date 2023-03-30
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan
  • Alikah, Selene
  • Gelber, Matthew
  • Jivan, Faraz
  • Ruiz, Andres
  • Snook, Jacob

Abstract

Some embodiments of the disclosure disclose manifolds, microfluidic systems and methods that provide control over fluid flow distribution to an array of bio- scaffolds contained within the manifolds. In some embodiments, multiple perfusates may be injected into the manifold via multiple inlets where the manifold contains a bio-assembly with a substrate having a bio-scaffold disposed thereon. Biological investigations of the perfusates may then be conducted in the vascular components and chambers of the bio-scaffold.

IPC Classes  ?

  • C12M 1/12 - Apparatus for enzymology or microbiology with sterilisation, filtration, or dialysis means
  • C12M 1/32 - Inoculator or sampler multiple field or continuous type
  • C12M 3/06 - Tissue, human, animal or plant cell, or virus culture apparatus with filtration, ultrafiltration, inverse osmosis or dialysis means

56.

STEREOLITHOGRAPHY SYSTEM FOR ACCURATELY ESTABLISHING BUILD PLANE

      
Application Number US2022043661
Publication Number 2023/049016
Status In Force
Filing Date 2022-09-15
Publication Date 2023-03-30
Owner 3D SYSTEMS, INC. (USA)
Inventor Innes, Eric, M.

Abstract

A three-dimensional (3D) printing system includes a vessel, a coating subsystem, a calibration block, and a controller. The vessel is configured to contain a photocurable resin having a resin upper surface. The coating subsystem includes a coater module including a coater blade, a lateral movement mechanism coupled to the coater module, a sensor mounted to the coater module, and a vertical actuator system. The calibration block has a calibration surface. The controller is configured to operate the lateral movement mechanism to position the coater blade over the calibration block, operate the vertical actuator system to lower the coater blade into engagement with the calibration surface of the calibration block, operate the sensor to measure a distance to the calibration block, and store the distance as indicative of a vertical position of a lower edge of the coater blade.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/214 - Doctor blades
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/10 - Pre-treatment
  • B33Y 50/00 - Data acquisition or data processing for additive manufacturing

57.

CURABLE COMPOUNDS AND FORMULATIONS FOR BIOMEDICAL APPLICATIONS

      
Application Number US2022044175
Publication Number 2023/049137
Status In Force
Filing Date 2022-09-21
Publication Date 2023-03-30
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Xu, Pingyong
  • Brady, Michael
  • Banning, Jeff
  • Patty, Sarah
  • Turner, Peter Scott
  • Keilsohn, Monica

Abstract

Curable compounds, hydrogels, build materials, and methods of 3D printing are described herein. In some embodiments, a build material for 3D printing described herein comprises one or more compounds having the structure(s) of Formula (I) and/or Formula (II) herein. Such a build material may also comprise an additional acrylate component and water.

IPC Classes  ?

58.

Stereolithography system for accurately establishing build plane

      
Application Number 17945700
Grant Number 11738518
Status In Force
Filing Date 2022-09-15
First Publication Date 2023-03-23
Grant Date 2023-08-29
Owner 3D SYSTEMS, INC. (USA)
Inventor Innes, Eric M.

Abstract

A three-dimensional (3D) printing system includes a vessel, a coating subsystem, a calibration block, and a controller. The vessel is configured to contain a photocurable resin having a resin upper surface. The coating subsystem includes a coater module including a coater blade, a lateral movement mechanism coupled to the coater module, a sensor mounted to the coater module, and a vertical actuator system. The calibration block has a calibration surface. The controller is configured to operate the lateral movement mechanism to position the coater blade over the calibration block, operate the vertical actuator system to lower the coater blade into engagement with the calibration surface of the calibration block, operate the sensor to measure a distance to the calibration block, and store the distance as indicative of a vertical position of a lower edge of the coater blade.

IPC Classes  ?

  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/214 - Doctor blades
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/236 - Driving means for motion in a direction within the plane of a layer

59.

systemic BIO

      
Application Number 1707418
Status Registered
Filing Date 2022-11-22
Registration Date 2022-11-22
Owner 3D Systems, Inc. (USA)
NICE Classes  ?
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 05 - Pharmaceutical, veterinary and sanitary products
  • 07 - Machines and machine tools
  • 09 - Scientific and electric apparatus and instruments
  • 10 - Medical apparatus and instruments
  • 40 - Treatment of materials; recycling, air and water treatment,
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Biologically compatible polymers, namely, resins or hydrogels used to manufacture polymeric networks used in the manufacture of engineered living tissue for medical, scientific and non-scientific purposes; cells for scientific, laboratory or medical research; diagnostic preparations for scientific or research use. Biological tissue cultures for medical purposes; diagnostic preparations for medical purposes. Three dimensional (3D) printers; three dimensional (3D) printer for the printing of engineered living tissues; machines for manufacturing three dimensional (3D) engineered tissue scaffolds or living tissues. Bioreactor for cell culturing; cell culture apparatus for laboratory use, namely, cell culture instrument using tissue cultures in a microfluidic device; laboratory apparatus, namely, pumping systems, bioreactors, and cell assembly apparatus for laboratory use for fabrication of three dimensional (3D) engineered living tissues. Cell culture apparatus for medical use, namely, cell culture instrument using tissue cultures in a microfluidic device. Three dimensional printing (3DP) services for other; 3D bioprinting; bioprinting; creation of customized three-dimensional shaped parts. Scientific and technological services and research and design relating thereto; industrial analysis and research services; pharmaceutical research and development services; providing medical research and scientific research information in the field of medicine and pharmaceuticals; computer software for programming and executing statistical analysis of data sets and for data analysis; scientific services relating to the isolation and culture of human tissues and cells.

60.

3D printing system with agitation device

      
Application Number 17848452
Grant Number 11813796
Status In Force
Filing Date 2022-06-24
First Publication Date 2022-12-29
Grant Date 2023-11-14
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Mattern, Frederick T.

Abstract

A three-dimensional (3D) printing system is configured to manufacture a three-dimensional 3D article in a layer-by-layer manner. The 3D printing system includes a resin vessel, a tank agitation subsystem, a fabrication subsystem, and a controller. The resin vessel is configured to contain photocurable resin and has a lower region within a distance H of a bottom surface of the resin vessel. The agitation subsystem includes (a) a grating disposed within the lower region of the resin vessel and (b) an agitation movement mechanism coupled to the grating. The fabrication subsystem is configured to form the 3D article by a layer-by-layer selective curing of the photocurable resin. The controller is configured to operate the agitation movement mechanism to oscillate the grating along a lateral Y-axis to remix filler particulates within the photocurable resin.

IPC Classes  ?

  • B29C 64/314 - Preparation
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/227 - Driving means
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/10 - Pre-treatment

61.

3D PRINTING SYSTEM WITH AGITATION DEVICE

      
Application Number US2022034819
Publication Number 2022/272010
Status In Force
Filing Date 2022-06-24
Publication Date 2022-12-29
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Mattern, Frederick, T.

Abstract

A three-dimensional (3D) printing system (2) is configured to manufacture a three-dimensional 3D article (4) in a layer-by-layer manner. The 3D printing system includes a resin vessel (6), a tank agitation subsystem (12), a fabrication subsystem (33), and a controller (34). The resin vessel (6) is configured to contain photocurable resin (8) and has a lower region within a distance H of a bottom surface (10) of the resin vessel. The agitation subsystem includes (a) a grating (14) disposed within the lower region of the resin vessel and (b) an agitation movement mechanism (16) coupled to the grating (14). The fabrication subsystem (33) is configured to form the 3D article (4) by a layer-by-layer selective curing of the photocurable resin (8). The controller (36) is configured to operate the agitation movement mechanism (16) to oscillate the grating (14) along a lateral Y-axis to remix filler particulates within the photocurable resin (8).

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/307 - Handling of material to be used in additive manufacturing
  • B29C 64/35 - Cleaning
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B29C 64/30 - Auxiliary operations or equipment

62.

3D PRINTING WITH WASTE COLLECTION SUBSYSTEM

      
Application Number US2022034820
Publication Number 2022/272011
Status In Force
Filing Date 2022-06-24
Publication Date 2022-12-29
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Enslow, Andrew
  • Lazatin, Darold, Tejero

Abstract

A three-dimensional printing system (2) includes a resin vessel (6), a fabrication subsystem (26), a waste collection subsystem (28), and a controller (38). The resin vessel is configured to contain photocurable resin (8). The fabrication subsystem is configured to form a 3D article (4) with layer-by-layer selective curing of the photocurable resin. The fabrication subsystem includes a build plate (10), a build plate support structure (14), and a vertical movement mechanism (16). The waste collection subsystem is attached to the build plate support structure and configured to capture partially polymerized resin as the build plate support structure moves in an upward direction. The controller is configured to (a) operate the vertical movement mechanism to translate the build plate support structure to a lower position and (b) operate the vertical movement mechanism to raise the waste collection subsystem up through the resin and to a position at which partially polymerized resin can be unloaded from the waste collection subsystem.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/245 - Platforms or substrates
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/35 - Cleaning
  • B29C 64/357 - Recycling
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling

63.

3D printing build materials and support materials comprising a phosphor

      
Application Number 17889641
Grant Number 11945171
Status In Force
Filing Date 2022-08-17
First Publication Date 2022-12-29
Grant Date 2024-04-02
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Wu, Bo
  • Thomas, Jr., Jule W.
  • Parker, Mark Raymond

Abstract

In one aspect, build materials and support materials for use with a 3D printer are described herein. Such materials include a phosphor component in combination with other components. In some embodiments, the phosphor component of a build material or support material is present in the material in an amount of 0.001-0.5 wt. % and has a peak photoluminescence (PL) emission wavelength of 430-750 nm and a photoluminescence quantum yield (QY) of 0.10-1.

IPC Classes  ?

  • B29C 64/40 - Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C08K 5/00 - Use of organic ingredients
  • C08K 5/357 - Six-membered rings
  • C08L 33/08 - Homopolymers or copolymers of acrylic acid esters
  • C08L 33/10 - Homopolymers or copolymers of methacrylic acid esters
  • C08L 71/02 - Polyalkylene oxides
  • C08L 91/06 - Waxes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

64.

SYSTEMS AND METHODS FOR NETWORKED BIOPRINTING

      
Application Number 17755690
Status Pending
Filing Date 2020-11-03
First Publication Date 2022-12-22
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Fakir, Rahul
  • Penney, Nicholas
  • Solorzano, Ricardo D.

Abstract

The present disclosure is directed towards systems and methods for controlling three-dimensional bioprinters. In some embodiments, a server system may provide a user interface that can be used by a user may able to provide three-dimensional bioprinter specifications. The server system may then be configured to generate command instructions compatible with a particular bioprinter and then transmit the command instructions to the indicated bioprinter. In some embodiments the disclosed systems and methods may eliminate the need for downloading drivers or bioprinter specific software onto a user computing device. In some embodiments the disclosed systems and methods may be configured for use in restricted internet access settings.

IPC Classes  ?

  • B28B 1/00 - Producing shaped articles from the material
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

65.

VASCULAR CASTING AND APPLICATIONS THEREOF

      
Application Number 17751029
Status Pending
Filing Date 2022-05-23
First Publication Date 2022-12-01
Owner 3D Systems, Inc. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan

Abstract

A method of preparing a structure is provided. The method includes providing an initial structure; casting a first material in one or more void volumes of the initial structure; removing the initial structure from the first material; obtaining a cast structure comprising the first material; coating a second material on the cast structure; casting a third material using the coated cast structure; removing the first material; and obtaining a final structure. In various embodiments, the initial structure can include a first initial structure and a second initial structure and casting a first material in one or more first void volumes of the first initial structure and in one or more second void volumes of the second initial structure. In various embodiments, the method includes assembling the first cast structure and the second cast structure and obtaining an assembled structure comprising the first cast structure and the second cast structure.

IPC Classes  ?

  • A61F 2/06 - Blood vessels
  • A61L 27/50 - Materials characterised by their function or physical properties
  • A61L 27/28 - Materials for coating prostheses
  • B29C 39/12 - Making multilayered or multicoloured articles
  • B29C 39/38 - Heating or cooling
  • B22D 19/00 - Casting in, on, or around, objects which form part of the product
  • B33Y 80/00 - Products made by additive manufacturing

66.

Large Area Three-Dimensional Printer with Precision Optical Path

      
Application Number 17876239
Status Pending
Filing Date 2022-07-28
First Publication Date 2022-12-01
Owner 3D Systems, Inc. (USA)
Inventor Sabo, David

Abstract

A three-dimensional printing system includes a support plate and a resin vessel. The support plate defines a central opening and an upper surface. The resin vessel is disposed upon the upper surface of the support plate and includes a substructure and a transparent sheet. The substructure includes a vertical wall and a tension ring that extends inwardly and downwardly from the vertical wall. The tension ring impinges downwardly upon an upper surface of the transparent sheet and tensions the transparent sheet.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/264 - Arrangements for irradiation
  • B29C 64/245 - Platforms or substrates
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources

67.

VASCULAR CASTING AND APPLICATIONS THEREOF

      
Application Number IB2022054815
Publication Number 2022/249038
Status In Force
Filing Date 2022-05-23
Publication Date 2022-12-01
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan

Abstract

A method of preparing a structure is provided. The method includes providing an initial structure; casting a first material in one or more void volumes of the initial structure; removing the initial structure from the first material; obtaining a cast structure comprising the first material; coating a second material on the cast structure; casting a third material using the coated cast structure; removing the first material; and obtaining a final structure. In various embodiments, the initial structure can include a first initial structure and a second initial structure and casting a first material in one or more first void volumes of the first initial structure and in one or more second void volumes of the second initial structure. In various embodiments, the method includes assembling the first cast structure and the second cast structure and obtaining an assembled structure comprising the first cast structure and the second cast structure.

IPC Classes  ?

  • A61L 27/18 - Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B29C 39/02 - Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
  • B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product

68.

VASCULAR CASTING AND APPLICATIONS THEREOF

      
Document Number 03220145
Status Pending
Filing Date 2022-05-23
Open to Public Date 2022-12-01
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Grigoryan, Bagrat
  • Miller, Jordan

Abstract

A method of preparing a structure is provided. The method includes providing an initial structure; casting a first material in one or more void volumes of the initial structure; removing the initial structure from the first material; obtaining a cast structure comprising the first material; coating a second material on the cast structure; casting a third material using the coated cast structure; removing the first material; and obtaining a final structure. In various embodiments, the initial structure can include a first initial structure and a second initial structure and casting a first material in one or more first void volumes of the first initial structure and in one or more second void volumes of the second initial structure. In various embodiments, the method includes assembling the first cast structure and the second cast structure and obtaining an assembled structure comprising the first cast structure and the second cast structure.

IPC Classes  ?

  • A61L 27/18 - Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
  • B29C 39/02 - Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles

69.

Additives for build materials and associated printed 3D articles

      
Application Number 17737355
Grant Number 11890806
Status In Force
Filing Date 2022-05-05
First Publication Date 2022-11-24
Grant Date 2024-02-06
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.

IPC Classes  ?

  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • C08F 222/10 - Esters
  • C08F 2/48 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
  • C08F 220/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • C08F 224/00 - Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a heterocyclic ring containing oxygen
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing

70.

SYSTEMIC BIO

      
Application Number 223320800
Status Pending
Filing Date 2022-11-22
Owner 3D Systems, Inc. (USA)
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 10 - Medical apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

(1) Bioreactor for cell culturing; cell culture apparatus for laboratory use, namely, cell culture instrument using tissue cultures in a microfluidic device; laboratory apparatus, namely, pumping systems, bioreactors, and cell assembly apparatus for laboratory use for fabrication of three dimensional (3D) engineered living tissues. (2) Cell culture apparatus for medical use, namely, cell culture instrument using tissue cultures in a microfluidic device. (1) Scientific and technological services and research and design relating thereto; industrial analysis and research services; pharmaceutical research and development services; providing medical research and scientific research information in the field of medicine and pharmaceuticals; computer software for programming and executing statistical analysis of data sets and for data analysis; scientific services relating to the isolation and culture of human tissues and cells.

71.

H-VIOS

      
Application Number 225141400
Status Pending
Filing Date 2022-11-22
Owner 3D Systems, Inc. (USA)
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 10 - Medical apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

(1) Bioreactor for cell culturing; cell culture apparatus for laboratory use, namely, cell culture instrument using tissue cultures in a microfluidic device; laboratory apparatus, namely, pumping systems, bioreactors, and cell assembly apparatus for laboratory use for fabrication of three dimensional (3D) engineered living tissues. (2) Cell culture apparatus for medical use, namely, cell culture instrument using tissue cultures in a microfluidic device. (1) Scientific and technological services and research and design relating thereto; industrial analysis and research services; pharmaceutical research and development services; providing medical research and scientific research information in the field of medicine and pharmaceuticals; scientific services relating to the isolation and culture of human tissues and cells; computer software for programming and executing statistical analysis of data sets and for data analysis.

72.

Optically active build materials for 3D printing

      
Application Number 17826878
Grant Number 11780989
Status In Force
Filing Date 2022-05-27
First Publication Date 2022-11-17
Grant Date 2023-10-10
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Khavari, Mehrgan
  • Moussa, Khalil
  • Broce, Scott

Abstract

Build materials for 3D printing applications are described herein which, in some embodiments, comprise a dye component operable to alter spectral characteristics of the printed part over the course of the build cycle. In some embodiments, for example, the dye component can provide desirable light penetration depth during article printing and sufficient optical clarity during final light curing processes.

IPC Classes  ?

  • C08F 2/46 - Polymerisation initiated by wave energy or particle radiation
  • C08F 2/50 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
  • C08G 61/04 - Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
  • C08K 5/08 - Quinones
  • C08F 220/50 - Nitriles containing four or more carbon atoms
  • C08F 226/06 - Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen

73.

ADDITIVES FOR BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number US2022027812
Publication Number 2022/235893
Status In Force
Filing Date 2022-05-05
Publication Date 2022-11-10
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart one or more structural enhancements to articles printed from the build materials. In one aspect, a polymerizable liquid comprises at least one additive including a plurality of cyclopolymerizable functionalities separated by an aliphatic linker or alkylene oxide linker.

IPC Classes  ?

  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • B29C 64/10 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing

74.

HIGH CAPACITY THREE-DIMENSIONAL PRINTER WITH DRAIN SYSTEM FOR HEAVY ARTICLES

      
Application Number US2022027241
Publication Number 2022/235549
Status In Force
Filing Date 2022-05-02
Publication Date 2022-11-10
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Alonzo, Daniel
  • Sabo, David
  • Munro, Michael W.

Abstract

A three-dimensional (3D) printing system (2) for manufacturing a 3D article includes a resin vessel (6), a build plate (8), a plate support (10), a hook subsystem (12), an elevator subsystem (14), an imaging subsystem (16), and a controller (20). The build plate has an upper surface and extends from a proximal end to a distal end. The hook subsystem includes a hook (46). The controller is configured to: (a) Operate the elevator subsystem and the imaging subsystem to fabricate the 3D article. (b) Operate the elevator subsystem to raise the 3D article above photocurable resin in the resin vessel. (c) Operate the hook subsystem to configure the hook to be engaged with the proximal end of the build plate. (d) Operate the elevator subsystem to impart a vertical separation distance between the proximal and distal ends of the build plate. The vertical separation distance defines an angular tilt of the 3D article to facilitate draining of residual photocurable.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/227 - Driving means
  • B29C 64/245 - Platforms or substrates
  • B29C 64/35 - Cleaning
  • B29C 64/379 - Handling of additively manufactured objects, e.g. using robots
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling

75.

Low Profile Clamping Device

      
Application Number 17731214
Status Pending
Filing Date 2022-04-27
First Publication Date 2022-11-03
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Macy, William D.
  • Eversole, Nathan D.

Abstract

A clamping device is disclosed having a rigid frame and a concavity for accepting items to be clamped together, a clamping action upon items entering into the concavity being facilitated by a contacting member in conjunction with a force-maintaining member and a displacement-limiting element to readily accommodate a range of clamped item dimensions without requiring separate opening or tightening adjustments to be performed by a user while applying the clamping device.

IPC Classes  ?

  • B25B 5/16 - Clamps - Details, e.g. jaws, jaw attachments

76.

SYSTEMS AND METHODS FOR LAYER LEVELING IN LARGE-AREA MICROSTEREOLITHOGRAPHY

      
Application Number US2022026194
Publication Number 2022/232057
Status In Force
Filing Date 2022-04-25
Publication Date 2022-11-03
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Heidari, Hossein
  • Gelber, Matthew Kenneth
  • Grigoryan, Bagrat
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system and a layer leveling system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a print plane. The layer leveling system is capable of flattening a non-flat region (such as a meniscus) of the curable resin in a vicinity of the build plane.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B29C 64/386 - Data acquisition or data processing for additive manufacturing

77.

METHODS OF CALIBRATION OF A STEREOLITHOGRAPHY SYSTEM

      
Document Number 03215376
Status Pending
Filing Date 2022-04-25
Open to Public Date 2022-11-03
Owner
  • LAWRENCE LIVERMORE NATIONAL SECURITY, LLC (USA)
  • 3D SYSTEMS, INC. (USA)
Inventor
  • Moran, Bryan D.
  • Bauman, Brian J.
  • Gelber, Matthew Kenneth
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system, an optical imaging system, and a controller in communication with the large-area micro-stereolithography system and the optical imaging system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a build plane. The controller is capable of analyzing a focus level of the reference target based on the captured image; and based on the analyzing, adjusting a focus property of the projected image beam of the stereolithography system.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

78.

METHODS OF CALIBRATION OF A STEREOLITHOGRAPHY SYSTEM

      
Application Number US2022026196
Publication Number 2022/232058
Status In Force
Filing Date 2022-04-25
Publication Date 2022-11-03
Owner
  • LAWRENCE LIVERMORE NATIONAL SECURITY, LLC (USA)
  • 3D SYSTEMS, INC. (USA)
Inventor
  • Moran, Bryan D.
  • Bauman, Brian J.
  • Gelber, Matthew Kenneth
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system, an optical imaging system, and a controller in communication with the large-area micro-stereolithography system and the optical imaging system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a build plane. The controller is capable of analyzing a focus level of the reference target based on the captured image; and based on the analyzing, adjusting a focus property of the projected image beam of the stereolithography system.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • C12M 3/00 - Tissue, human, animal or plant cell, or virus culture apparatus
  • G01D 18/00 - Testing or calibrating apparatus or arrangements provided for in groups
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

79.

SYSTEMS AND METHODS FOR LAYER LEVELING IN LARGE-AREA MICROSTEREOLITHOGRAPHY

      
Application Number 17729061
Status Pending
Filing Date 2022-04-26
First Publication Date 2022-10-27
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Heidari, Hossein
  • Gelber, Matthew Kenneth
  • Grigoryan, Bagrat
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system and a layer leveling system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a print plane. The layer leveling system is capable of flattening a non-flat region (such as a meniscus) of the curable resin in a vicinity of the build plane.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

80.

METHODS OF CALIBRATION OF A STEREOLITHOGRAPHY SYSTEM

      
Application Number 17729077
Status Pending
Filing Date 2022-04-26
First Publication Date 2022-10-27
Owner
  • Lawrence Livermore National Security, LLC (USA)
  • 3D SYSTEMS, INC. (USA)
Inventor
  • Moran, Bryan D.
  • Bauman, Brian J.
  • Gelber, Matthew Kenneth
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system, an optical imaging system, and a controller in communication with the large-area micro-stereolithography system and the optical imaging system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a build plane. The controller is capable of analyzing a focus level of the reference target based on the captured image; and based on the analyzing, adjusting a focus property of the projected image beam of the stereolithography system.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

81.

STEREOLITHOGRAPHY MANUFACTURING SYSTEM AND METHOD FOR HIGH PERFORMANCE CUSTOMIZED ARTICLES

      
Application Number US2022024723
Publication Number 2022/225773
Status In Force
Filing Date 2022-04-14
Publication Date 2022-10-27
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Stockwell, John
  • Pingyong, Xu
  • Turner, Peter, Scott
  • Hull, Charles, W.

Abstract

A three-dimensional (3D) printing system (2) for manufacturing a 3D article (4) includes a resin vessel (6), a build tray (8), a movement mechanism (10), a light engine (12), a housing (14), a gas handling system (16), and a controller (18). The resin vessel includes a transparent sheet (20) on a lower side (22). The housing defines two chambers including an upper chamber (40) and a lower chamber (42). The upper chamber is in fluidic communication with the resin contained by the resin vessel. The lower chamber is in fluid communication with a lower surface (22) of the transparent sheet. The controller is configured to (a) operate the gas handling system to reduce and control a partial pressure of oxygen in the upper and lower chambers, (b) operate the movement mechanism and the light engine to form the 3D article in a layer-by-layer manner.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/245 - Platforms or substrates
  • B29C 64/25 - Housings, e.g. machine housings
  • B29C 64/255 - Enclosures for the building material, e.g. powder containers
  • B29C 64/364 - Conditioning of environment
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

82.

Manufacturing system and method for high performance customized articles

      
Application Number 17720355
Grant Number 11833757
Status In Force
Filing Date 2022-04-14
First Publication Date 2022-10-27
Grant Date 2023-12-05
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Stockwell, John
  • Xu, Pingyong
  • Turner, Peter Scott
  • Hull, Charles W.

Abstract

A three-dimensional (3D) printing system for manufacturing a 3D article includes a resin vessel, a build tray, a movement mechanism, a light engine, a housing, a gas handling system, and a controller. The resin vessel includes a transparent sheet on a lower side. The housing defines two chambers including an upper chamber and a lower chamber. The upper chamber is in fluidic communication with the resin contained by the resin vessel. The lower chamber is in fluid communication with a lower surface of the transparent sheet. The controller is configured to (a) operate the gas handling system to reduce and control a partial pressure of oxygen in the upper and lower chambers, (b) operate the movement mechanism and the light engine to form the 3D article in a layer-by-layer manner.

IPC Classes  ?

  • B29C 64/364 - Conditioning of environment
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/25 - Housings, e.g. machine housings

83.

SYSTEMS AND METHODS FOR PERFORMING OPTICALLY CALIBRATED LARGE-AREA MICROSTEREOLITHOGRAPHY

      
Application Number 17729047
Status Pending
Filing Date 2022-04-26
First Publication Date 2022-10-27
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Gelber, Matthew Kenneth
  • Miller, Jordan

Abstract

Provided herein is a system for producing a product. The system generally comprises a large-area micro-stereolithography system, an optical imaging system, and a controller in communication with the large-area micro-stereolithography system and the optical imaging system. The large-area micro-stereolithography system is capable of generating the product by optically polymerizing successive layers of a curable resin at a build plane. The controller is capable of directing the optical imaging system to obtain one or more optical images of the product or of a reference component located at the build plane, and adjusting a parameter associated with the large-area micro-stereolithography system based on the one or more images.

IPC Classes  ?

  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
  • B29C 64/268 - Arrangements for irradiation using electron beams [EB]

84.

Powder Distribution for Laser Sintering Systems

      
Application Number 17846413
Status Pending
Filing Date 2022-06-22
First Publication Date 2022-10-13
Owner 3D Systems, Inc. (USA)
Inventor
  • Cullen, David H.
  • Hidalgo, Rafael Enrique

Abstract

There is provided improved laser sintering systems that increase the powder density and reduce anomalies of the powder layers that are sintered, that measure the laser power within the build chamber for automatic calibration during a build process, that deposit powder into the build chamber through a chute to minimize dusting, and that scrubs the air and cools the radiant heaters with recirculated scrubbed air. The improvements enable the laser sintering systems to make parts that are of higher and more consistent quality, precision, and strength, while enabling the user of the laser sintering systems to reuse greater proportions of previously used but unsintered powder.

IPC Classes  ?

  • B29C 64/357 - Recycling
  • B29C 64/205 - Means for applying layers
  • B29C 64/153 - Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
  • B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
  • B29C 64/35 - Cleaning
  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B28B 1/00 - Producing shaped articles from the material

85.

Liquid cooling for pellet extruder in a fused deposition modeling system

      
Application Number 17847164
Grant Number 11724452
Status In Force
Filing Date 2022-06-22
First Publication Date 2022-10-13
Grant Date 2023-08-15
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Guillory, Clay M.
  • Booth, Nicholas

Abstract

In the context of a system that uses a pellet-type extruder head to form solid objects by moving the extruder relative to a build surface while melting and extruding pellets of raw material, systems and methods are provided which comprise cooling at least a portion of a pathway by which pellets of raw material are conveyed to a rotating extruder lead screw of the extruder head.

IPC Classes  ?

  • B29C 64/209 - Heads; Nozzles
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

86.

DEVICES AND METHODS FOR REGISTERING AN IMAGING MODEL TO AN AUGMENTED REALITY SYSTEM BEFORE OR DURING SURGERY

      
Application Number 17696386
Status Pending
Filing Date 2022-03-16
First Publication Date 2022-09-22
Owner 3D SYSTEMS INC. (USA)
Inventor
  • Porat, Roy
  • Bronstein, Ran

Abstract

Systems and methods are provided for improving registration of AR (augmented reality) units at a surgery scene. Systems comprise augmented reality (AR) unit(s) comprising and/or in communication with head mounted display(s) (HMDs) used by a user, and physical device(s) made of sterilizable biocompatible material and configured as a registration template. The AR unit and/or segmentation software associated therewith may be configured to align a device representation of the physical device onto an imaging model of a patient, and the AR unit and/or the HMD may be configured to register, on the HMD, the device representation with the aligned imaging model onto the physical device, which is positioned with respect to the patient and is viewed through the HMD—to display the imaging model or parts thereof in a corresponding spatial relation to the patient. Registration using the physical device simplifies the coordination among real and virtual devices.

IPC Classes  ?

  • G06T 19/00 - Manipulating 3D models or images for computer graphics
  • G06T 7/10 - Segmentation; Edge detection
  • G02B 27/01 - Head-up displays
  • A61B 34/20 - Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
  • A61B 34/10 - Computer-aided planning, simulation or modelling of surgical operations
  • A61B 34/00 - Computer-aided surgery; Manipulators or robots specially adapted for use in surgery

87.

DEVICES AND METHODS FOR REGISTERING AN IMAGING MODEL TO AN AUGMENTED REALITY SYSTEM BEFORE OR DURING SURGERY

      
Application Number US2022019875
Publication Number 2022/197537
Status In Force
Filing Date 2022-03-11
Publication Date 2022-09-22
Owner 3D SYSTEMS INCORPORATED (USA)
Inventor
  • Bronstein, Ran
  • Porat, Roy

Abstract

Systems and methods are provided for improving registration of AR (augmented reality) units at a surgery scene. Systems comprise augmented reality (AR) unit(s) comprising and/or in communication with head mounted display(s) (HMDs) used by a user, and physical device(s) made of sterilizable biocompatible material and configured as a registration template. The AR unit and/or segmentation software associated therewith may be configured to align a device representation of the physical device onto an imaging model of a patient, and the AR unit and/or the HMD may be configured to register, on the HMD, the device representation with the aligned imaging model onto the physical device, which is positioned with respect to the patient and is viewed through the HMD – to display the imaging model or parts thereof in a corresponding spatial relation to the patient. Registration using the physical device simplifies the coordination among real and virtual devices.

IPC Classes  ?

  • A61B 5/05 - Detecting, measuring or recording for diagnosis by means of electric currents or magnetic fields; Measuring using microwaves or radio waves
  • G09G 5/00 - Control arrangements or circuits for visual indicators common to cathode-ray tube indicators and other visual indicators

88.

Inks for 3D printing having low print through depth

      
Application Number 17832129
Grant Number 11702559
Status In Force
Filing Date 2022-06-03
First Publication Date 2022-09-15
Grant Date 2023-07-18
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

p.

IPC Classes  ?

  • C09D 11/38 - Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
  • C09D 11/328 - Inkjet printing inks characterised by colouring agents characterised by dyes
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/107 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C09D 11/037 - Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
  • B29C 64/112 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 33/00 - Use of polymers of unsaturated acids or derivatives thereof, as moulding material 

89.

Additives for build materials and associated printed 3D articles

      
Application Number 17690694
Grant Number 11912846
Status In Force
Filing Date 2022-03-09
First Publication Date 2022-09-15
Grant Date 2024-02-27
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

6 each represent one to four optional ring substituents, each one of the one to four ring substituents independently selected from the group consisting of alkyl, heteroalkyl, haloalkyl, halo, hydroxyl, alkoxy, amine, amide, and ether, and wherein n is an integer from 1 to 7.

IPC Classes  ?

  • C08K 5/01 - Hydrocarbons
  • B33Y 10/00 - Processes of additive manufacturing
  • B29C 64/106 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • C08F 20/10 - Esters
  • B29K 33/04 - Polymers of esters

90.

FLAME RESISTANT BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number 17690763
Status Pending
Filing Date 2022-03-09
First Publication Date 2022-09-15
Owner 3D Systems, Inc. (USA)
Inventor Moussa, Khalil

Abstract

Polymerizable liquids for 3D printing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed from the liquids. The polymerizable liquids may also impart desirable mechanical properties to the articles. In some embodiments, a polymerizable liquid comprises a curable isocyanurate component in an amount of at least 5 wt. %, based on total weight of the polymerizable liquid, and a brominated acrylate ester component. Additionally, methods of printing three-dimensional articles using said polymerizable liquids are described herein.

IPC Classes  ?

  • C09D 4/00 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond
  • C08F 220/58 - Amides containing oxygen in addition to the carbonamido oxygen
  • C08F 222/10 - Esters
  • C08F 220/22 - Esters containing halogen
  • C08K 5/521 - Esters of phosphoric acids, e.g. of H3PO4
  • C09D 133/24 - Homopolymers or copolymers of amides or imides
  • C09D 135/02 - Homopolymers or copolymers of esters
  • C09D 133/16 - Homopolymers or copolymers of esters containing halogen atoms
  • C09D 7/63 - Additives non-macromolecular organic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified

91.

ADDITIVES FOR BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number US2022019427
Publication Number 2022/192317
Status In Force
Filing Date 2022-03-09
Publication Date 2022-09-15
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

Additives for three-dimensional build materials or inks are described herein which, in some embodiments, can impart flame retardant properties and/or structural enhancements to articles printed from the build materials. In some embodiments, such an additive comprises a compound of Formula (I) herein, wherein L and Z are ring substituents comprising at least one polymerizable point of unsaturation, and wherein R1and R2are independently selected from the group consisting of alkylene and alkenylene, and R3-R6 each represent one to four optional ring substituents, each one of the one to four ring substituents independently selected from the group consisting of alkyl, heteroalkyl, haloalkyl, halo, hydroxyl, alkoxy, amine, amide, and ether, and wherein n is an integer from 1 to 7.

IPC Classes  ?

92.

FLAME RESISTANT BUILD MATERIALS AND ASSOCIATED PRINTED 3D ARTICLES

      
Application Number US2022019446
Publication Number 2022/192330
Status In Force
Filing Date 2022-03-09
Publication Date 2022-09-15
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

Polymerizable liquids for 3D printing applications are described herein which, in some embodiments, impart flame resistant and/or flame retardant properties to articles printed from the liquids. The polymerizable liquids may also impart desirable mechanical properties to the articles. In some embodiments, a polymerizable liquid comprises a curable isocyanurate component in an amount of at least 5 wt.%, based on total weight of the polymerizable liquid, and a brominated acrylate ester component. Additionally, methods of printing three-dimensional articles using said polymerizable liquids are described herein.

IPC Classes  ?

  • B29C 64/00 - Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
  • C08F 26/06 - Homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containin by a heterocyclic ring containing nitrogen
  • C08F 290/06 - Polymers provided for in subclass
  • C09D 4/06 - Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups

93.

Inks for 3D printing having low polymerization shrinkage

      
Application Number 17825396
Grant Number 11897189
Status In Force
Filing Date 2022-05-26
First Publication Date 2022-09-08
Grant Date 2024-02-13
Owner 3D SYSTEMS, INC. (USA)
Inventor Moussa, Khalil

Abstract

In one aspect, inks for use with a three-dimensional (3D) printing system are described herein. In some embodiments, an ink described herein comprises 20-60 wt. % oligomeric curable material; 10-50 wt. % cyclocarbonate (meth)acrylate monomer; and 0.1-5 wt. % photoinitiator, based on the total weight of the ink. Additionally, in some cases, the ink further comprises one or more additional curable materials differing from the oligomeric curable material and the cyclocarbonate (meth)acrylate monomer. An ink described herein, in some embodiments, also comprises one or more additional component that are non-curable.

IPC Classes  ?

  • C08F 2/46 - Polymerisation initiated by wave energy or particle radiation
  • C08F 2/50 - Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
  • C08G 61/04 - Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B33Y 10/00 - Processes of additive manufacturing
  • C08F 20/28 - Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
  • C08F 20/36 - Esters containing nitrogen containing oxygen in addition to the carboxy oxygen
  • C09D 11/101 - Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
  • C09D 11/104 - Polyesters
  • B22F 10/12 - Formation of a green body by photopolymerisation, e.g. stereolithography [SLA] or digital light processing [DLP]
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C08K 5/00 - Use of organic ingredients
  • B22F 12/63 - Rollers
  • B22F 10/40 - Structures for supporting workpieces or articles during manufacture and removed afterwards

94.

SYSTEMICBIO

      
Serial Number 97579113
Status Pending
Filing Date 2022-09-06
Owner 3D Systems, Inc. ()
NICE Classes  ?
  • 40 - Treatment of materials; recycling, air and water treatment,
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 05 - Pharmaceutical, veterinary and sanitary products
  • 07 - Machines and machine tools
  • 09 - Scientific and electric apparatus and instruments
  • 10 - Medical apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Three dimensional printing (3DP) services for other; 3D Bioprinting, namely, fabrication of living tissue models using specialized three dimensional printers; Bioprinting, namely, fabrication of living tissue models; creation of customized three-dimensional shaped parts using rapid prototyping equipment Biologically compatible polymers, namely, resins or hydrogels used to manufacture polymeric networks used in the manufacture of engineered living tissue for medical, scientific and non-scientific purposes; cells for scientific, laboratory or medical research; diagnostic preparations for scientific or research use Biological tissue cultures for medical purposes; diagnostic preparations for medical purposes Three dimensional (3D) printers; machines in the nature of three dimensional (3D) printers for the printing of engineered living tissues; machines for manufacturing three dimensional (3D) engineered tissue scaffolds or living tissues, namely, 3D printers Bioreactor for cell culturing; cell culture apparatus for laboratory use, namely, cell culture instrument using tissue cultures in a microfluidic device; laboratory apparatus, namely, systems comprised of bioreactors for laboratory use and cell assembly apparatus for laboratory use for fabrication of three dimensional (3D) engineered living tissues; downloadable computer software for programming and executing statistical analysis of data sets and for data analysis Cell culture apparatus for medical use, namely, cell culture instrument using tissue cultures in a microfluidic device Scientific research and development in the fields of drug discovery and pharmaceutical drug development; industrial research in the field of drug discovery and development; pharmaceutical research and development services; providing medical research and scientific research information in the field of medicine and pharmaceuticals; providing temporary use of online, non-downloadable computer software for programming and executing statistical analysis of data sets and for data analysis; cell culture services for scientific and research purposes, for others

95.

H-VIOS

      
Serial Number 97579117
Status Pending
Filing Date 2022-09-06
Owner 3D Systems, Inc. ()
NICE Classes  ?
  • 40 - Treatment of materials; recycling, air and water treatment,
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 05 - Pharmaceutical, veterinary and sanitary products
  • 09 - Scientific and electric apparatus and instruments
  • 10 - Medical apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Three dimensional printing (3DP) services for other; 3D Bioprinting, namely, fabrication of living tissue models using specialized three dimensional printers; Bioprinting, namely, fabrication of living tissue models; creation of customized three-dimensional shaped parts using rapid prototyping equipment Biologically compatible polymers, namely, resins or hydrogels used to manufacture polymeric networks used in the manufacture of engineered living tissue for medical, scientific and non-scientific purposes; cells for scientific, laboratory or medical research; diagnostic preparations for scientific or research use Biological tissue cultures for medical purposes; diagnostic preparations for medical purposes Bioreactors for cell culturing; cell culture apparatus for laboratory use, namely, cell culture instrument using tissue cultures in a microfluidic device; laboratory apparatus, namely, systems comprised of bioreactors for laboratory use and cell assembly apparatus for laboratory use for fabrication of three dimensional (3D) engineered living tissues; downloadable computer software for programming and executing statistical analysis of data sets and for data analysis Cell culture apparatus for medical use, namely, cell culture instrument using tissue cultures in a microfluidic device Scientific research and development in the fields of drug discovery and pharmaceutical drug development; industrial research in the field of drug discovery and development; pharmaceutical research and development services; providing medical research and scientific research information in the field of medicine and pharmaceuticals; providing temporary use of online, non-downloadable computer software for programming and executing statistical analysis of data sets and for data analysis; cell culture services for scientific and research purposes, for others

96.

High capacity three-dimensional printer with drain system for heavy articles

      
Application Number 17734318
Grant Number 11760004
Status In Force
Filing Date 2022-05-02
First Publication Date 2022-08-18
Grant Date 2023-09-19
Owner 3D SYSTEMS. INC. (USA)
Inventor
  • Alonzo, Daniel
  • Sabo, David
  • Munro, Michael W.

Abstract

A three-dimensional (3D) printing system for manufacturing a 3D article includes a resin vessel, a build plate, a plate support, a hook subsystem, an elevator subsystem, an imaging subsystem, and a controller. The build plate has an upper surface and extends from a proximal end to a distal end. The hook subsystem includes a hook. The controller is configured to: (a) Operate the elevator subsystem and the imaging subsystem to fabricate the 3D article. (b) Operate the elevator subsystem to raise the 3D article above photocurable resin in the resin vessel. (c) Operate the hook subsystem to configure the hook to be engaged with the proximal end of the build plate. (d) Operate the elevator subsystem to impart a vertical separation distance between the proximal and distal ends of the build plate. The vertical separation distance defines an angular tilt of the 3D article to facilitate draining of residual photocurable.

IPC Classes  ?

  • B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
  • B29C 64/232 - Driving means for motion along the axis orthogonal to the plane of a layer
  • B29C 64/245 - Platforms or substrates
  • B29C 64/35 - Cleaning
  • B33Y 40/00 - Auxiliary operations or equipment, e.g. for material handling
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor

97.

Large array stereolithography with efficient optical path

      
Application Number 17731468
Grant Number 11806932
Status In Force
Filing Date 2022-04-28
First Publication Date 2022-08-11
Grant Date 2023-11-07
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Beauchamp, Robert W.
  • Zheng, Ning
  • Smith, Iii, James Francis

Abstract

A three-dimensional printing system includes a resin vessel containing resin, an imaging bar, a movement mechanism coupled to the imaging bar, and a controller. The imaging bar includes an arrangement of light emitting devices that selectively emit radiation from an exit surface of the imaging bar to define a build plane in the resin. The exit surface of the imaging bar is preferably less than 10 millimeters from the build plane. The controller is configured to scan the imaging bar along a scan axis and, concurrent with scanning, operate the imaging bar to selectively image a layer of resin at the build plane.

IPC Classes  ?

  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B29C 45/00 - Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
  • B29C 59/00 - Surface shaping, e.g. embossing; Apparatus therefor
  • B29C 63/02 - Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
  • B29C 69/00 - Combinations of shaping techniques not provided for in a single one of main groups , e.g. associations of moulding and joining techniques; Apparatus therefor
  • B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B29C 64/286 - Optical filters, e.g. masks
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

98.

Method for detecting two dimensional sketch data from source model data for three dimensional reverse modeling

      
Application Number 16435242
Grant Number RE049149
Status In Force
Filing Date 2019-06-07
First Publication Date 2022-07-26
Grant Date 2022-07-26
Owner 3D Systems, Inc. (USA)
Inventor
  • Bae, Seock Hoon
  • Lee, Dong Hoon
  • Chung, Kang Hoon

Abstract

A method for detecting two dimensional sketch data from source model data for three dimensional reverse modeling. The method includes the steps of detecting optional model data, establishing X-axis, Y-axis and Z-axis of the model data depending upon a reference coordinate system information inputted from a user, and setting a work plane for detecting two dimensional section data of the model data; projecting, on the work plane, two dimensional section data to be detected from the model data or polylines detected by designating a detection position; detecting two dimensional projected section data of the model data projected on the work plane, and dividing the two dimensional projected section data into feature segments depending upon a curvature distribution; and establishing a constraint and numerical information in accordance with connection of the divided feature segments of the two dimensional projected section data, and creating two dimensional sketch data.

IPC Classes  ?

99.

BRANCHING SUPPORT FOR METALS THAT MINIMIZES MATERIAL USAGE

      
Application Number US2021062541
Publication Number 2022/146647
Status In Force
Filing Date 2021-12-09
Publication Date 2022-07-07
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Volchek, Kirill
  • Budovsky, Vladimir

Abstract

A system for manufacturing a three-dimensional (3D) article includes a controller. The controller is configured to (A) receive a solid model defining the 3D article having an unsupported (downward facing) surface and (B) define a support structure for the unsupported surface. The support structure includes (1 ) a lower support beam, (2) a node body, and (3) at least three branches. The node body is defined at an upper end of the lower support beam. The node body has an upper surface that is generally in facing relation with the unsupported surface. The at least three branches extend with a diverging geometry away from the upper surface of the node body and to the unsupported surface. The branches are individually defined by a vertical sequence of contour scan patterns.

IPC Classes  ?

  • B22F 10/366 - Scanning parameters, e.g. hatch distance or scanning strategy
  • B22F 10/38 - Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
  • B22F 12/00 - Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B22F 10/40 - Structures for supporting workpieces or articles during manufacture and removed afterwards
  • B22F 10/47 - Structures for supporting workpieces or articles during manufacture and removed afterwards characterised by structural features

100.

Branching support for metals that minimizes material usage

      
Application Number 17546239
Grant Number 12005502
Status In Force
Filing Date 2021-12-09
First Publication Date 2022-06-30
Grant Date 2024-06-11
Owner 3D SYSTEMS, INC. (USA)
Inventor
  • Volchek, Kirill
  • Budovsky, Vladimir

Abstract

A system for manufacturing a three-dimensional (3D) article includes a controller. The controller is configured to (A) receive a solid model defining the 3D article having an unsupported (downward facing) surface and (B) define a support structure for the unsupported surface. The support structure includes (1) a lower support beam, (2) a node body, and (3) at least three branches. The node body is defined at an upper end of the lower support beam. The node body has an upper surface that is generally in facing relation with the unsupported surface. The at least three branches extend with a diverging geometry away from the upper surface of the node body and to the unsupported surface. The branches are individually defined by a vertical sequence of contour scan patterns.

IPC Classes  ?

  • B22F 10/40 - Structures for supporting workpieces or articles during manufacture and removed afterwards
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/30 - Process control
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING - Details thereof or accessories therefor
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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